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A-1. Introduction

 

to the AMPTEC 640N

The AMPTEC 620A, 630 and now the 640 
Series Igniter Testers/Failsafe Ohmmeters are 
becoming the standard in the Safety Igniter 
Circuit Test industry, and are designed to 
provide extremely safe and reliable resistance 
testing of explosive or volatile devices.  Safety 
Approvals from various Safety Boards include, 
the U.S. Air Force ( 620A-4) for generic use on 
Non-Nuclear munitions and the US NAVAL 
ORDNANCE CENTER (630AN and other 
versions pending). Some of the devices the 
640N Failsafe Ohmmeter may be used on 
include: fuses, squibs, igniters, explosive bolts, 
rocket motor squibs, automobile air-bag 
initiators and many others.

The AMPTEC 640N is a 4-wire failsafe digital 
ohmmeter which has been designed to reliably 
use very low test currents for its resistance 
measurement.  Failsafe Output Circuitry 
proprietary to AMPTEC RESEARCH  insures 
that test current levels do not exceed the 
specified "failsafe current" even in a worst-case 
component failure situation.  The failsafe feature 
is tested in every instrument before shipment. 
An On board DC Milliammeter also lets the user 
verify actual 640N current output levels, prior to 
connection to a squib or detonator.

The 620A and the newer 640 series represent the 
latest in ultra-safe Igniter Tester measurements. 
The 640N uses the same main printed circuit 
board (PCB) as the AMPTEC 620A Igniter 
Tester. The 640N has been made water-resistant 
and has many features which make it useful in a 
variety of applications. Please check the last 
chapter of this manual for addendums that may 
apply to new 640Ns and 630AN conversions.

Should the rechargeable batteries reach a low 
charge level a negative sign will apear on the 
display. The 640N has a 

battery monitoring 

circuit that indicates it is time to plug in the 
battery charger. 

A-2. Receiving, Unpacking, and Initial
Inspection

Should the AMPTEC shipping box appear  
damaged upon arrival, request that the carrier's 
agent (i.e. UPS) be present when the unit is 
unpacked.  If the 640N appears damaged, the 
carrier's agent should authorize repairs before 
the unit is returned to the factory.  Even if the 
instrument appears undamaged, it may have 
suffered internal damage in transit that may not 
be evident until the unit is operated or tested to 
verify conformance with its specifications. You 
may refer to the 

Functional Test section of 

Section D of this manual to help identify the 
problem

 (i.e Test leads etc.)

The 640N has a set of test 
resistors built-in the 
Functional Test Section that
can quickly help the user
figure out where the 
problem is most of the time.
If the unit fails to operate or
fails to meet the performance specifications of 
Section B, notify the carrier's agent and the 
nearest AMPTEC Sales Office.  Retain the 
shipping carton for the carrier's inspection.  

DO 

NOT

 

return equipment to AMPTEC 

RESEARCH

 or any of its sales offices 

without 

first obtaining

 an (RMA) Return Material 

Authorization number. We need to know who to 
contact and how to contact (i.e. phone number 
and FAX number) in order to properly 
coordinate the return of the repaired AMPTEC 
product. 

By calling AMPTEC RESEARCH first, prior 
to just returning the 640N, we can often 
troubleshoot (based on the symptoms you 
describe) and identify the problem over the 
phone (i.e battery loose in the battery holder).

 

We may possibly be able to fix the problem over 
the phone and prevent you from having to return 
the unit to AMPTEC for repair.

R M A

SECTION A  - RECEIVING AND INITIAL INSPECTION

Содержание 640N

Страница 1: ...5 FAX 01 512 858 4540 TOLL FREE IN USA 800 430 5440 website http www amptec com 640N WATER RESISTANT IGNITER TESTER OPERATION MAINTENANCE MANUAL 2000 W 20 W 200 KW 2 0 MW 1 5 A 15 A 150 A 8 mA 1 0 M O...

Страница 2: ...A 5 Setup and Use CHAPTER B 640N FAILSAFE OHMMETER SPECIFICATIONS Table B 2 Specifications CHAPTER C REPLACEMENT OPTIONAL ANDACCESSORYITEMS C 1 Available Accessories and Options C 2 Test Lead Sets CH...

Страница 3: ...er Supply Scheme Figure E 1 Model 640N Block Diagram Figure E 1B Analog to Digital Converter Timing Diagram Figure E 2 Analog Section of IC1 and IC2 Figure E 3 Constant Current Source Diagram Simplifi...

Страница 4: ...each a low charge level a negative sign will apear on the display The 640N has a battery monitoring circuit that indicates it is time to plug in the battery charger A 2 Receiving Unpacking and Initial...

Страница 5: ...640N has a way to remove it s lid completely for example when used in an indoor laboratory environment With the 640N open remove the units two hinge pins hex type by twisting them The lid should come...

Страница 6: ...or the 640N is not in use As mentioned earlier of course the AC DC Battery Charger must be plugged into the 640N s notched connector to facilitate charging the batteries As mentioned earlier of course...

Страница 7: ...able Instrument Display 20 000 count 4 digit Super Bright Light Emitting Diodes LED Over Range Indication select next higher range 640N Display flashes Measurement Update Rate Approximately 300ms 3 pe...

Страница 8: ...rge level inspector signature along with the inspection date C 2 Test Lead and Connector Sets Option 640 400 4 Wire Kelvin Lead Set Option 640 400 is the recommended Kelvin four wire lead set for the...

Страница 9: ...of the probe eliminating most cable resistance effects Option 640 401 handheld probes may be used where a single probe tip is a must i e probing into ordnance connector sockets or difficult to connec...

Страница 10: ...bration Access Screws Function Test Section Around the perimeter of the 640N front panel you will note there are 10 screws philips head type that are used for calibration access These screws are meant...

Страница 11: ...ion Do not attempt to repair the 640N unless you are qualified Do not attempt to calibrate the 640N unless you are qualified D 3 AMPTEC 640N Front Panel Diagram 1 Calibration Maintenance access screws...

Страница 12: ...alog milliammeter for checking the lower end or near zero accuracy of the 20 ohm range for checking the midscale functionality of the 20 ohm range for checking the midscale functionality of the 2000 o...

Страница 13: ...ct resistances as potential error sources The internal constant current source inherently overcomes all series resistance within compliance voltage limits and delivers a precise constant current Separ...

Страница 14: ...be calculated via subtraction of the 2 wire harness offset should not be mistaken for a fault in the instrument HI HI That is the 2 wire lead length shorted offset resistance without the squib resist...

Страница 15: ...t panel connector safety feature helps eliminate virtually any possibility of the operator measuring with the 640 series igniter tester test leads while also connected to an AC line powered battery ch...

Страница 16: ...n display does not come on and the If the 640N exhibits problems that cannot be eliminated by reviewing Chapters B and D the following guidelines have been established to help solve the problem Chapte...

Страница 17: ...d not the soldering iron Do not touch or move the replacement part until the solder has cooled Cold solder and bad solder joints can cause more problems Use the chassis ground connect to the common te...

Страница 18: ...lowing descriptions references to integrated circuits are given in the form IC201 1 which refers to Integrated Circuit 201 pin 1 E 4 Analog to Digital Conversion The A to D conversion is done with a I...

Страница 19: ......

Страница 20: ...in Phase I The time or number of counts required to do this is proportional to the input voltage IN IN E 4 1 Reference Voltage E 4 2 LED Display E 5 Ohms To DC Converter E 5 1 Constant Current Source...

Страница 21: ...across R218 D202 the range resistor and R D203 however acts as a 1 6 volt zener diode limiting the voltage that can appear across these components Even if every component in the amplifier circuit sho...

Страница 22: ...rent level even getting close to the Failsafe level E 7 Ultrasafe Power Supply Scheme The 5 volt power supply is provided directly by the batteries for driving the LED displays and digital logic The 5...

Страница 23: ...latch that will latch its output to the corresponding range push button input Its output turns on the front panel LED acts as an range mode indicator LED and a corresponding relay that connects to the...

Страница 24: ...with a low 2 0 Ohm range Contact AMPTEC for information on the OP400 300 48 long 4 wire Kelvin Calibration Lead Set all terminated with single banana jacks The 640 series igniter tester must be calib...

Страница 25: ...panel i Use caution when lifting the 640 top panel up by the handles 2 3 F 4 Battery Replacement Instructions 1 2 Adjust RV1 for a display indication of 1000 00 Check the 200 KOhm range with the 100 K...

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