03/05
步骤7：插入R4 holder到②绝缘筒上, 转动使其触底
Step7：Bring ② insulation sleeve through R4 holder and rotate ② insulation sleeve until it arrives at a stop
position
步骤8：将半成品如下图示插入①屏蔽壳组件， 注意方向正确，防止损伤HVIL弹片，插到底后将密封圈推到位，
固定外壳与电缆，以10~12N∙m拧紧尾盖，完成此端线束组装。
Step8：Insert the semi-finished product into ① Shielding shell assembly as shown below, pay attention to the
correct direction to prevent damage to the HVIL contact spring, then insert it into the end, push Seal into its place,
fix the housing and cable, tighten the end cap with 10~12N∙m, and complete assembly of the wire harness at this
end .
Manual P/N
：
8P1143 _ Rev.02 20220721
PL18X-301-70-G95 单芯直头组装规范 PL18X-301-70-G95 1 POS 180D Plug Assembly Manual
步骤5： 调试好免换模压接机BZW-6C，将端子压接在线材上(详细规格参照手册最后的附录）
Step5： Set up the mould-free crimp machine BZW-6C, Then crimp the terminal on the wire.
(please refer to the appendix at the end of this manual for more crimping information)
横截面
Cross section
H
W
⑴
建议使用附录中的线材，如果要使用其它的线材，请联系当地销售，让他们提供延伸的产品。
Cables written in the appendix are highly recommended for crimping, please contact our local sales for help if
you want to use other cables out of this table.
⑵
压接高度和拉拔力需要配合压接截面的金相分析，客户才能判断压接质量合格，芯线压缩比要求为 80~90%。
Customers need to reconfirm cross section on crimping area and pull out force test to confirm the quality of crimp
process，Terminal crimping must meet the conduct compression ratio requirements: 80~90%
⑶
横截面仅供参考，客户负责采购压接工具或刀模。
The cross section is for reference only. The customer is responsible for purchasing crimping tool or dies.
步骤6：组装④定位套到R4 holder脖颈处的沟槽。
Step6：Take a ④ positioning sleeve and buckle up together to the neck groove of R4 holder.
④定位套
positioning
sleeve
确保R4尾部可见
Make sure R4 end visible
②绝缘筒
insulation
sleeve
