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©Copyright Amkus Rescue Systems, Inc. 2015 - 2020 

LAP-004 June 22, 2020 Rev06

5

6.0 SET-UP PROCEDURE

AMKUS equipment is manufactured with superior craftsmanship and quality backed by a factory warranty.

NOTICE

Only use AMKUS tools with AMKUS equipment.  Mixing AMKUS tools with another manufacturer’s 

equipment may cause operational problems, equipment failure, or denial of warranty claims.

NOTICE

Only  use  AMKUS  MV1  hydraulic  fluid  in  AMKUS  equipment.  Using  another  manufacturer’s 

hydraulic  fluid  in  AMKUS  equipment  may  cause  operational  problems,  equipment  failure,  or 

denial of warranty claims.

Normally, AMKUS equipment is prepared and serviced by your dealer prior to delivery. If, however, you have decided to place the 

equipment into service yourself, please review the following instructions carefully.
1. Remove equipment from the packing cartons and carefully inspect for damage. Damage that occurs during shipment should be 

reported immediately to the carrier.

2. The Briggs and Stratton® engine that powers your unit is shipped without engine oil. Fill the engine crankcase with the proper oil 

as specified in the engine owner’s manual. 

3. Next, remove the hydraulic fluid reservoir fill plug/vent cap. Fill the hydraulic fluid reservoir with approximately 2.0 gallons U.S. (7.6 

liters) of AMKUS mineral base hydraulic fluid. The fluid should reach a level that fills approximately 1/2 of the sight gauge window. 

Replace the fill plug/vent cap.

4. Following the instructions in the engine owner’s manual, fill the engine fuel tank with the specified fuel. Avoid getting dirt or water 

in the fuel tank. Never use stale or contaminated gasoline or an oil/gasoline mixture.

5. This power unit may be supplied either with hydraulic hoses attached (pump hoses) or with couplings that require extension hoses. 

If your unit is equipped with couplings, attach the extension hoses to the couplings on the power unit. In either case, connect the 

male and female couplings on each of the hydraulic hose line sets, creating a loop.

6. Follow the operating instructions in the engine owner’s manual for starting the engine. Then operate the engine at full speed.
7. To purge air from the hydraulic hoses, charge each hose line by moving the knob on the corresponding selector valve to the 

pressure position (in line with the selected hose line) and allow the fluid to circulate through each hose line for at least one minute. 

Move each selector valve back to the neutral position.

8. Check the level of the hydraulic fluid in the sight gauge. Add more fluid if necessary. 

DO NOT OVERFILL.

9. Uncouple the male and female couplings on each hydraulic hose line set to open the loop that was created earlier. The power unit 

is now ready to use.

7.0 GETTING STARTED

1. Connect the tool connection hoses to the hose lines from the AMKUS hydraulic power unit. Please note that the male and female 

couplings on the hose lines leading from the power unit should be connected to the corresponding male and female couplings on 

the tool connection hoses. To connect the couplings, twist the sleeve on the female coupling so that the notch in the sleeve lines 

up with the pin. Push the sleeve back so the pin fits into the notch. While holding the sleeve back, push the male coupling into the 

female coupling. Release the sleeve; it will spring forward into place. Twist the sleeve ¼ turn so that the pin no longer lines up with 

the notch. Pull on the couplings to check that they are securely connected.

2. Check the engine oil, engine fuel and hydraulic fluid levels. Add as appropriate.

Содержание GB2S-STDO

Страница 1: ...able if you need to contact your local dealer or AMKUS Rescue Systems EN13204 Designation MTO DANGER PERSONAL RESPONSIBILITY CODE The member companies of FEMSA that provide emergency response equipment and services want responders to know and understand the following 1 Firefighting and Emergency Response are inherently dangerous activities requiring proper training in their hazards and the use of ...

Страница 2: ... Z535 6 the definitions of the four signal words are as follows DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury...

Страница 3: ...and CHEMTREC com 3 0 SAFETY It is the responsibility of the user to insure that appropriate protective clothing and equipment are used to provide protection from those hazards to which personnel are exposed or could be exposed while working with this product CAUTION Always wear appropriate apparel AMKUS equipment is manufactured with superior craftsmanship and quality that is backed by a factory w...

Страница 4: ...ould be between 10 000 psi and 11 000 psi If you have a reading outside of that range contact your local dealer or AMKUS Inc DO NOT ATTEMPT TO ADJUST THE PRESSURE RELIEF SETTING 5 2 ROUTINE MAINTENANCE FOR HOSES After each use wipe clean hydraulic hoses with a light cleaning solvent such as Simple Green Inspect hydraulic hoses for damage to the outer rubber cover Damage exposing the wire braided r...

Страница 5: ...his power unit may be supplied either with hydraulic hoses attached pump hoses or with couplings that require extension hoses If your unit is equipped with couplings attach the extension hoses to the couplings on the power unit In either case connect the male and female couplings on each of the hydraulic hose line sets creating a loop 6 Follow the operating instructions in the engine owner s manua...

Страница 6: ...g the knob on the corresponding selector valve to the pressure position in line with the hose line to which the tool is connected The selected tool is now operational To stop the flow of hydraulic fluid to each hose line move the knob of the corresponding selector valve to the neutral position perpendicular to the hose line The selector valve should be in the neutral position when you are finished...

Страница 7: ...c for further guidance PROBLEM SOLUTION Engine will not start or poor engine performance Check owner s manual troubleshooting guide Rescue tool lacks power or speed Check hydraulic fluid level in power unit reservoir Fluid leaks at fittings or hoses Check tightness of hose fittings Replace damaged hoses Tools do not operate Check to see that the power unit is running Check to see that the line is ...

Страница 8: ...ol markings are legible Contact your local dealer or AMKUS Rescue Systems for replacement labels 2 Wipe tool hoses fittings and couplings clean see routine maintenance for hoses and couplings 3 Inspect the poser unit hoses fittings and couplings after each use for damage leakage and excessive wear 4 If damage or excessive wear is noticed do not use the power unit contact your local dealer or AMKUS...

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