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1. Make a visual inspection of all moving parts for possible wear, interference or

damage.

2. Check and adjust as necessary, equalizer tension of the cables to insure level lifting.
3. Check columns for plumbness.
4. Check rubber pads and replace as necessary.
5. Check safety device and make sure proper condition.

VIII.TROUBLE SHOOTING

TROUBLE

CAUSE

REMEDY

Motor does not

run

1. Button does not work
2. Wiring connections are not in good

condition

3. Motor burned out
4. AC contactor burned out

1. Replace button
2. Repair all wiring connections

3. Repair or replace motor
4. Replace AC contactor

Motor runs but

the lift is not

raised

1. Motor runs in reverse rotation
2. Gear Pump out of operation
3. Release Valve in damage
4. Relief valve or check valve in damage
5. Low oil level

1.Reverse two power wire
2.Repair or replace
3.Repair or Replace
4.Repair or replace
5.Fill tank

Lift does not

stay up

1. Release valve out of work
2. Relief valve or check valve leakage
3. Cylinder or fittings leaks

Repair or replace

Lift raises

slowly

1. Oil line is jammed
2. Motor running on low voltage
3. Oil mixed with air
4. Gear Pump leaks
5. Overload lifting

1. Clean the oil line
2. Check electrical system
3. Fill tank
4. Repair or replace
5. Check load

Lift can not lower

1. Safety device are locking.
2. Release valve in damage
3. Safety cable broken
4. Oil system is jammed
5. Hydraulic solenoid valve out of work

1. Release the safeties
2. Repair or replace
3. replace
4. Clean the oil system
5. Repair or replace

IX. PARTS LIST FOR MODEL A245LX

Содержание A245LX

Страница 1: ...TWO POST LIFT Model A245LX...

Страница 2: ...CONTENTS Product Features and Specifications 1 Installation Requirement 3 Steps of Installation 4 Exploded View 23 Test Run 27 Operation Instruction 29 Maintenance 29 Trouble Shooting 30 Parts List 3...

Страница 3: ...nd bronze bush Single point safety release and dual safety design Supersymmetric arms design with combined adaptors MODEL A245LX SPECIFICATIONS Model Style Lifting Capacity Lifting Time Lifting Height...

Страница 4: ...2 Arm Swings View For Model A245LX Fig 2...

Страница 5: ...TOOLS REQUIRED Rotary Hammer Drill 19 Hammer Level Bar English Spanner 12 Wrench set 10 13 14 15 17 19 24 27 Carpenter s Chalk Screw Sets Tape Measure 7 5m Pliers Socket Head Wrench 4 5 6 Fig 3 B SPEC...

Страница 6: ...mum 3 Floors must be level and no cracks C POWER SUPPLY The electrical source must be 3HP minimum The source cable size must be 2 5mm and in good condition of contacting with floor III STEPS OF INSTAL...

Страница 7: ...ist See Fig 7 3 Take out the accessories in the column then take out the parts box See Fig 8 4 Loose the bolts of the upper package stand remove the upper column then remove the package stand 5 Set as...

Страница 8: ...e Fig 9 10 6 Check the parts of the parts bag according to parts bag list See Fig 11 D Position powerside column Fig 11 Fig 10 parts box 103 list accessories 103 Fig 9 shipment parts list accessories...

Страница 9: ...the lift See Fig 12 E Connecting the cables 1 Put down columns and then push the carriages higher than chain pulley See Fig 13 2 Install cable See Fig 14 Car in direction Powerside column Offside colu...

Страница 10: ...8 F Assembly oil hose assy See Fig 15 Fig 14...

Страница 11: ...9 2 Push the carriages to the bottom of the columns See Fig 16 Fig 15 77 80 77A 77 75A 76 77 77 75...

Страница 12: ...bar and adjusting with the shims if the columns are not vertical H Fix anchor bolts Lock washer Washer Nut Fig 16 Push the carriages to the bottom of the columns 2850mm 3534mm Check the columns plumb...

Страница 13: ...es and install the anchor bolts Then tighten the anchor bolts See Fig 19 Note Minimum embedment of anchors is 90mm Torque of Anchors is 150N m I Lift the carriages up by hand and make them be locked a...

Страница 14: ...NOTE 1 Assemble safety cable from offside safety assy 2 Pay attention to the connecting direction of safety cable Fig 21 K Install hydraulic power unit and oil hose assy See Fig 22 Safety cable conne...

Страница 15: ...e In consideration of Power Unit s durability and keep the equipment running in the perfect condition please use Hydraulic Oil 46 L Install control box limit switch and chain cover See Fig 23 Fig 22 O...

Страница 16: ...14 Connecting 11 12 NC of limit switch to terminals 3 5 of control box Wire connection of limit switch M Install electrical system Fig 23 91 90 92 93 86 89 88 87 20 55 3 5...

Страница 17: ...different configurations of hydraulic power unit In general the electric current of thermal relay should equal or larger than that of motor The following table shows rated current regulation of therma...

Страница 18: ...e Fig 26 3 2 380V Wire connection diagram of hydraulic motor See Fig 27 This point shows the present rated current value Using cross screwdriver to adjust rated current value of thermal relay Fig 25 P...

Страница 19: ...ponent list 4 220V Wire connection and circuit diagram Item Name Code Specification Item Name Code Specification 1 Power Switch QS 380V AC 7 Power indicator R White 24V 2 Fuse FU1 25A 8 Push Button Do...

Страница 20: ...ire connection of hydraulic power unit See Fig 30 Motor wire M1 M2 separately connected to two wires in the motor 4 3 220V Circuit diagram See Fig 31 Power wire Wire of hydraulic solenoid valve Wire o...

Страница 21: ...ion Item Name Code Specification 1 Power Switch QS 380V AC 7 Power indicator R White 24V 2 Fuse FU1 25A 8 Push Button Down Single 3 Fuse FU2 3A 9 Motor M Single 4 AC Contactor KM 24V AC 10 Transformer...

Страница 22: ...cover O Install floor cover See Fig 33 2 Install the protective cover and tight up the head cup bolt Wire of hydraulic solenoid valve Wire of motor Wire of limit switch Oil hose for power unit Fig 32...

Страница 23: ...t bolt See Fig 35 3 Adjust the moon gear as arrow direction See Fig 36 4 Adjust the moon gear and arm lock to make it to be meshed then tighten bolts of arm lock See Fig 37 Fig 34 Use the 17 ratchet s...

Страница 24: ...ings and fill the reservoir with hydraulic oil Note In consideration of Power Unit s durability and keep the equipment running in the perfect condition please use Hydraulic Oil 46 IV EXPLODED VIEW Fig...

Страница 25: ...23 Model A245LX Cylinders Fig 38 Car in...

Страница 26: ...24 Control Box SPX ELECTRIC POWER UNIT 220V 50HZ single phase Fig 39 Fig 40...

Страница 27: ...25 PEAK ELECTRIC POWER UNIT Illustration of hydraulic valve for SPX PEAK hydraulic power unit 220V 50HZ 1Phase 380V 50HZ 3Phase Fig 42 Fig 41...

Страница 28: ...hase See Fig 43 Fig 43 b PEAK electric power unit 220V 50HZ 1 phase See Fig 44 C PEAK electric power unit 380V 50HZ 3 phase See Fig 45 Capacitor Oil return port Auxiliary hole Oil Outlet Solenoid valv...

Страница 29: ...two lifting carriages can work synchronously Fit the plastic hole cover on the lifting head If the carriage does not Synchronize when lifting please tighten the cable nut of lower side carriage 2 Adju...

Страница 30: ...h load Run the lift in low position for several times first make sure the lift can rise and lower synchronously the safety device can lock and release synchronously And then test run the lift to the t...

Страница 31: ...on The vehicle is ready to repair To lower vehicle 1 Be sure clear of around and under the lift only leaving operator in lift area 2 Push the button UP to raise the vehicle slightly and then release t...

Страница 32: ...on 2 Gear Pump out of operation 3 Release Valve in damage 4 Relief valve or check valve in damage 5 Low oil level 1 Reverse two power wire 2 Repair or replace 3 Repair or Replace 4 Repair or replace 5...

Страница 33: ...042 Lock washer 8 18 203025 Adjustment Screw 4 19 203041 Lock washer 4 20A 203026 Rubber Pad Frame 4 20B 203043 Double screw Rubber pad 4 20C 420043 Socket bolt 8 21 209057 Small Pulley 4 22 209056 Se...

Страница 34: ...r 4 51 209033 Washer 14 52 209034 Lock Washer 14 53 206048 Socket Bolt 12 54 217168 Arm Pin 4 55 217069 Hex Bolts 8 56 206023 Self locking Nut 8 57 209128 Washer 6 58 203122A Top plate 2 59 209045 Big...

Страница 35: ...t 2 93 209149 Washer 2 94 420168 White bobbin 1 95 203121 Wire for Hydraulic Solenoid Valve 1 96 203120 Wire for Limit Switch 1 97 203118 Motor Wire 1 98 620059 Protective Ring 1 99 203123 Protective...

Страница 36: ...ower Unit 220V 50HZ 1 Phase See Fig 41 200 1 81400185 Motor 1 200 2 81400063 Motor Connecting Shaft 1 200 3 81400186 Valve Body 1 200 4 81400160 Relief Valve 1 200 5 81400161 Lock Washer 4 200 6 81400...

Страница 37: ...r 1 200A 16 81400180 Rubber Gasket 2 200A 17 420148 Cup Head bolt 2 200A 18 81400050 Cover of Motor Terminal Box 1 200A 19 81400192 Check Valve 1 200A 20 81400193 Hydraulic Solenoid Valve Nut 1 200A 2...

Страница 38: ...00B 15 81400192 Check Valve 1 200B 16 81400193 Hydraulic Solenoid Valve Nut 1 200B 17 81400194 Hydraulic Solenoid Valve Coil 1 200B 18 81400195 Hydraulic Solenoid Valve Body 1 200B 19 81400196 Pressur...

Страница 39: ...37 Manual Part NO 72222701 Revision date 04 2013 72226604 10 2015...

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