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193111-047

TROUBLESHOOTING

March 1, 2001 8-1

TROUBLESHOOTING

Troubleshooting Table

SYMPTOM

PROBABLE CAUSES

ACTION

PARAGRAPH

PAGE

No Display And
No LED’s

(1) No AC Voltage To Charger
(2) Input Fuse(s) Blown
(3) Control Trans. Breaker Tripped
(4) Bad Control Transformer
(5) Wrong Control Trans. Connection
(6) Bad Harness/Connection – Loose or Incorrect
(7) Bad Control Board

8.01
8.02
8.03
8.04
8.05
8.06
8.07

8-5
8-5
8-5
8-5
8-5
8-5
8-5

No Keypad
Response

(1) Keypad Not Connected
(2) Keypad Connected Improperly
(3) Bad Control Board
(4) Bad Keypad

8.08
8.08
8.07
8.09

8-5
8-5
8-5
8-6

Bad Lamp Test

(1) Keypad Not Connected
(2) Keypad Connected Improperly
(3) Bad Control Board
(4) Bad Keypad

8.08
8.08
8.07
8.09

8-5
8-5
8-5
8-6

Display
Illegible

(1) Noisy Environment
(2) Low Input Voltage
(3) Bad Control Board

8.10
8.11
8.07

8-6
8-6
8-5

Charger Doesn’t
Respond To
Battery Being
Connected

(1) Output Fuse Bad
(2) Bad Harness/Connections – Loose Or Incorrect
(3) Bad Control Board
(4) Output Cables Reversed
(5) Bad Output Connector
(6) Fault Lockout is on

8.12
8.06
8.07
8.13
8.14
8.42

8-6
8-5
8-5
8-6
8-6
8-8

Control Not
Responding
(Locked Up)

(1) Noisy Environment
(2) Low Input Voltage
(3) Power Interruption

8.10
8.11
8.10

8-6
8-6
8-6

Battery has Low
S.G.’s

(1) Reading Not Temperature Corrected
(2) Bad Battery
(3) Too Cold
(4) Improper Curve

8.17
8.18
8.21
8.43

8-6
8-6
8-7
8-8

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Содержание SCR2000

Страница 1: ...L 193111 047 Revised February 2 2011 IMPORTANT Read these instructions before installing operating or servicing this system SCR2000 CHARGE CONTROL DO NOT DESTROY AMETEK PRESTOLITE POWER TROY OHIO 4537...

Страница 2: ...3 1 Amp Hour Jumper 3 1 LOCATION DIAGRAM 4 OPERATION 5 Preliminary 5 1 Normal or Daily Charge 5 1 Equalize or Weekend Charge 5 1 Manual Stop 5 1 AC Power Fail 5 1 SCR2000 CONTROL FEATURES 6 Main Featu...

Страница 3: ...ting procedures Notes will be shown in italics Equipment Identification The unit s identification number specification model serial number usually appears on a nameplate attached to the front panel Re...

Страница 4: ...e installed and maintained in accordance with the National Electrical Code NFPA 70 and local codes A power disconnect switch must be located at the equipment Check nameplate for voltage and phase requ...

Страница 5: ...he battery If the charger is equipped with an ammeter the ammeter should not indicate current flow Always connect battery before turning charger ON F Medical and First Aid Treatment First aid faciliti...

Страница 6: ...and S1 8 as follows Amp Hour Jumper If shipped from the factory with a charger the correct amp hour jumper will be installed in the control board This jumper resistor tells the control the amp hour si...

Страница 7: ...4 1 Revised June 15 2001 193111 047 LOCATION DIAGRAM SCR2000 LOCATION DIAGRAM SCR2000 CONTROL...

Страница 8: ...ge voltage of any cell at the end of charge is 20mV less than the average 3 The battery has been stored for 30 days 4 A large volume of water has been added When the equalize mode is desired follow th...

Страница 9: ...Programmed Features 7 Review of Archived Charge Cycle Data for the last 99 Charge Cycles This data may also be downloaded to a printer using a Prestolite Print Kit or to a P C using a Data Link Kit A...

Страница 10: ...es or Day of Week 22 Programmable Cool Down Time 23 Extra Run Time past the normal charger term ination point 00 60 minutes 24 Battery I D programming capability directly from the control 25 Programma...

Страница 11: ...equalize request will be canceled if the equalize period has not begun Fault Lockout Operation In the normal operat ing mode No fault lock out if an abnormal shut down occurs disconnecting and reconn...

Страница 12: ...ol can be programmed to delay the start of a charge cycle for a specific period of time Any time period from 1 minute to 23 hours and 59 minutes in 1 minute increments can be used for the delayed star...

Страница 13: ...s minimizes any battery gassing that may occur during an opportunity charge cycle Once the No Gassing time has elapsed the charger will resume charging at the standard finish rate Programmable Start R...

Страница 14: ...e charge cycle 24 hour format END TIME The time at the end of the charge cycle Includes the equalize time if it was automatically or manually selected 24 hour format BATTERY I D The Battery I D number...

Страница 15: ...d to the battery at the start of the charge cycle 06 START VOLTS The value of the battery voltage in volts cell of the battery at the start of the charge cycle 07 FINISH AMPS The value of the charge c...

Страница 16: ...lize function on or off Auto equalize OFF Auto equalize ON 25 T O D START Time of day start time 24 hour format See START MODE 26 DELAYED Delayed start time interval START 00H 00M to 23H 59M See START...

Страница 17: ...ctory default 77 degrees F 39 BATTERY TYPE The battery type the charger uses to select the proper output voltage and current characteristic if the charger does not detect a BID module 00 FLD Flooded L...

Страница 18: ...Sealed battery curve 08 MAX Opportunity Charge curve 56 NO GASSING The number of hours before HOURS the charger can begin the gassing portion of the charging cycle 0 8 hours 57 BATTERY START AMPS Opp...

Страница 19: ...6 11 Revised February 2 2011 193111 047 SCR2000 CONTROL FEATURES FIGURE 6 2...

Страница 20: ...mber or arrows were used at the ENTER FUNC NUM prompt once the data is changed you may press the up or down arrow key to indicate you finished programming a function The next previous function will be...

Страница 21: ...4 hour format See START MODE Key in data and press enter 29 START Sets the start override function OVERRIDE that allows the operator to override any of the charger start modes i e delayed start time o...

Страница 22: ...charger does not detect a BID module 0001 to nameplate AH rating Factory setting nameplate rating 38 FIX BAT TEMP The battery temperature used for charger output voltage compensation if the charger do...

Страница 23: ...st be selected After the above conditions are met the BID can be properly programmed After a number entry is keyed in the control will immediately attempt to program it in the BID while displaying REA...

Страница 24: ...e maximum AH rating of the charger can be Opportunity Fast charged at Rates higher than the normal 25A 100AH Using a BID When a BID is installed on the battery it must have the Battery Start Amps set...

Страница 25: ...6 Bad Lamp Test 1 Keypad Not Connected 2 Keypad Connected Improperly 3 Bad Control Board 4 Bad Keypad 8 08 8 08 8 07 8 09 8 5 8 5 8 5 8 6 Display Illegible 1 Noisy Environment 2 Low Input Voltage 3 Ba...

Страница 26: ...Discharged 3 Manual Disconnect 4 Rates Set Incorrectly 5 Battery Not Providing Nameplate Rating 6 Bad Control Board 8 22 8 27 8 23 8 20 8 18 8 07 8 7 8 7 8 7 8 7 8 6 8 5 Battery Temperature Too High 1...

Страница 27: ...e 8 28 8 36 8 14 8 02 8 43 8 7 8 8 8 6 8 5 8 8 Display Reads MANUAL STOP 1 Someone Pressed Manual Stop Key 2 Bad Connection Keypad Control 3 Bad Keypad 4 Bad Control Board 8 23 8 08 8 09 8 07 8 7 8 5...

Страница 28: ...ontrol Board 8 10 8 07 8 6 8 5 Display Reads CLK MON 1 Noise Supply 2 Bad Control Board 8 10 8 07 8 6 8 5 Display Reads OPCODE 1 Noise Supply 2 Bad Control Board 8 10 8 07 8 6 8 5 CURVE 1 Bad Control...

Страница 29: ...8 208VAC 240 240VAC and 480 480VAC Some chargers are equipped with higher input voltage control transformers labeled as follows COM common 240 240VAC 480 480VAC and 575 575VAC There should always be a...

Страница 30: ...there isn t a good connection This could be the result of a weak retainer clip in the connector or lugs that were soldered on incorrectly If the lugs had too much heat applied to them when the cables...

Страница 31: ...ecognize a fully discharged battery 8 28 A cool down can be programmed into the SCR2000 control to add a specified cool down time between charge termination and the signaling of charge complete see th...

Страница 32: ...fy that it matches the cell size of the charger 8 40 The cell selection DIP switch on the control may be set incorrectly See the Set Up chapter of this manual and verify that the switches are set corr...

Страница 33: ...047 PARTS LIST PARTS LIST ITEM PART NUMBER SCR2000 CONTROL SEE BACK OF CONTROL PANEL MAIN PC BOARD PRINTED ON PC BOARD REMOTE DISPLAY 192356 001 PRINT KIT 192749 DATA LINK 193026 EXPANSION PC BOARD CD...

Страница 34: ......

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