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    328767-001       www. 

  americanwaterheater   .com 31

 Vent Pipe Material

This heater is certi

fi

 ed to be installed using Schedule 

40 PVC or CPVC or polypropylene or ABS plastic vent 
material for the exhaust.  The combustion air intake material 
may be PVC, ABS, CPVC or polypropylene. Check local 
codes to determine which materials are allowed in your 
area and only use approved material. All venting material 
and components must be joined with the approved primer/
cleaner and solvent cement. Do not cement the venting 
system to the heater.

Note:

 Use only solid (not foam core) piping. Plastic pipe 

and 

fi

 ttings are available through most plumbing suppliers. 

Always check the marking on the pipe to make sure you 
are using the correct material.

 VENT PIPE PREPARATION

1. INITIAL PREPARATION

• 

Make sure the solvent cement you are planning to 
use is designed for the speci

fi

 c application you are 

attempting.

• 

Know the physical and chemical characteristics and 
limitations of the PVC and CPVC piping materials 
that you are about to use.

• 

Know the reputation of your manufacturer and their 
products.

• 

Know your own qualifications or those of your 
contractor. The solvent welding technique of joining 
PVC and CPVC pipe is a specialized skill just as any 
other pipe 

fi

 tting technique.

• 

Closely supervise the installation and inspect the 

fi

 nished job before start-up.

• 

Contact the manufacturer, supplier, or competent 
consulting agency if you have any questions about 
the application or installation of PVC and CPVC 
pipe.

• 

Take the time and effort to do a professional job. 
Shortcuts will only cause you problems and delays 
in start-up. By far, the majority of failures in PVC 
and CPVC systems are the result of shortcuts and/
or improper joining techniques.

2. SELECTION OF MATERIALS (PVC and CPVC 

VENTING)

• 

Cutting Device - Saw or Pipe Cutter

• 

Deburring Tool, Knife, File, or Beveling Machine (2” 
and above)

• 

Brush - Pure Bristle

• 

Rag - Cotton (Not Synthetic)

• 

Primer and Cleaner

• 

Solvent Cement - PVC for PVC Components and 
CPVC for CPVC Components only

• 

Containers - Metal or Glass to hold Primer and 
Cement. Select the type of PVC or CPVC materials 
to be used on the basis of their application with 
respect to chemical resistance, pressure rating, 
temperature characteristics, etc.

• 

Insertion Tool - Helpful for larger diameter pipe and 

fi

 ttings 6” and above.

Read instruction manual before 

installing, using or servicing 

water heater.

• 

Do not store or use gasoline or other flammable vapors and 

liquids in the vicinity of this or any other appliance.

• 

Avoid all ignition sources if you smell gas.

• 

Do not expose water heater control to excessive gas 

pressure.

• 

Use only gas shown on rating plate.

• 

Maintain required clearances to combustibles.

• 

Keep ignition sources away from faucets after extended 

period of non-use.

Fire or Explosion Hazard

WARNING

   

Primer:

    It is recommended that Tetrahydrofuran (THF) be 

used to prepare the surfaces of pipe and 

fi

 ttings for 

solvent welding. Do not use water, rags, gasoline 
or any other substitutes for cleaning PVC or CPVC 
surfaces. A chemical cleaner such as MEK may be 
used.

   

Cement:

    PVC Materials should use ASTM D-2564 Grade 

Cement; CPVC Materials should use ASTM F-493 
Grade Cement and ABS Materials should use ASTM 
D-2235 Grade Cement. Select the proper cement; 
Schedule 40 cement should be used for Schedule 40 
pipe. Never use all-purpose cements, commercial 
glues and adhesives or ABS cement to join PVC or 
CPVC pipe and 

fi

 ttings.

.

• 

Primers and cements are 

extremely flammable, and must 
not be stored or used near heat 
or open flame.

• 

Also, use only in a well venti-

lated area.

Fire Hazard

WARNING

Содержание Powerflex

Страница 1: ...QUIRED POWER DIRECT VENT GAS MODELS WITH HOT SURFACE IGNITION NOT FOR USE IN MANUFACTURED MOBILE HOMES For Your Safety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER ALL TECHNICAL AND WARRAN...

Страница 2: ...23 Filling The Water Heater 24 Venting 25 Termination Clearances Sidewall 26 Side Wall Vent Terminal Installation Roof Vent Terminal Installation Concentric Vent Termination Kit Installation Multiple...

Страница 3: ...sinesses to warn of potential exposure to such substances This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm This appliance can...

Страница 4: ...4 www americanwaterheater com 328767 001 GENERAL SAFETY...

Страница 5: ...ble vapors Vapors 1 cannot be seen 2 are heavier than air 3 go a long way on the floor and 4 can be carried from other rooms to the the electodes by air currents Flammable Vapors FLAMMBLE DANGER Breat...

Страница 6: ...H SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for installation operation and maintenance of the gas fired water heater It also contains warnings throughout the manua...

Страница 7: ...m height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less tha...

Страница 8: ...ATER OUT MASSACHUSETTS INSTALLATION REQUIREMENTS 1 CONNECT ELECTRONICALLY CONTROLLED TIMER TO AN ALL BRONZE PUMP PUMP MUST ACTIVATE EVERY 6 HOURS FOR 60 SECONDS TURN PUMP TIMER OFF BEFORE CLOSING PIPI...

Страница 9: ...node 27 Inlet Water Shut off Valve 28 Rubber Coupling see Figure 5 29 Gear Clamp see Figure 5 30 Blower with Power Cord see Figure 5 31 Air Duct Adapter 32 Air Inlet Snorkel 33 Air Duct 34 Thermal Exp...

Страница 10: ...d as the primary water inlet and outlet connections See Combo Heating Inlet And Outlet Side Taps below Caution harness has 120 VAC In operation See Vent Pipe Installation for more information REPLACEM...

Страница 11: ...NNECTIONS FOR SPACE HEATING THE HOT AND COLD FITTING ASSEMBLIES PART 9001262005 CAN BE ORDERED THROUGH THE MANUFACTURER NOTE THE T P VALVE DISCHARGE PIPE MUST BE PIPED DIRECTLY TO THE DRAIN OR EXTERNA...

Страница 12: ...her reduce system water temperature Mixing valves are available at plumbing supply stores Consult a Qualified Installer or Service Agency Follow mixing valve manufacturer s instructions for installati...

Страница 13: ...water lines of air and sediment and to ensure complete filling of the tank The electrical power may then be turned on Verify proper operation after servicing See also Installation Checklist BLUE 120V...

Страница 14: ...the maximum temperature of the blower If the blower temperature rises above the temperature setting the switch opens causing the heater to shut down The switch will auto reset once the temperature dro...

Страница 15: ...ped to an adequate drain The pan must have a maximum depth of 1 75 Water heater life depends upon water quality water pressure and the environment in which the water heater is installed Water heaters...

Страница 16: ...rbon monoxide can cause brain damage or death Always read and understand instruction manual Install water heater in accordance with the instruction manual and NFPA 54 To avoid injury combustion and ve...

Страница 17: ...SULATION BLANKETS Insulation blankets are available to the general public for external use on gas water heaters but are not necessary with these products The purpose of an insulation blanket is to red...

Страница 18: ...e changing the factory setting on thermostat read Operating The Temperature Control System section in this manual This water heater should not be connected to any heating systems or components previou...

Страница 19: ...board loop must be adequately insulated to reduce heat loss 7 If the local jurisdiction requires a back flow preventer in the cold water line an expansion tank of adequate size must be installed 8 Com...

Страница 20: ...tank should be installed on all closed systems to control the harmful effects of thermal expansion Contact a plumbing service agency or your retail supplier regarding the installation of a thermal exp...

Страница 21: ...er any circumstances Excessive length over 30 or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve No valve or other obstruction is to be placed between...

Страница 22: ...t pipes to the water heater 4 Locate the slit running the length of a section of pipe insulation 5 Spread the slit open and slip the insulation over the cold water inlet pipe Apply gentle pressure alo...

Страница 23: ...e testing system Fire and Explosion Hazard WARNING Use pipe joint compound or Teflon tape marked as being resistant to the action of gases The appliance and its gas connection must be leak tested befo...

Страница 24: ...er heater To fill the water heater with water 1 Close the water heater drain valve by turning handle to the right clockwise The drain valve is on the lower front of water heater see Figure 19 2 If the...

Страница 25: ...ere and all combustion products are discharged to the outdoors This water heater must be properly vented for removal of exhaust gases to the outside atmosphere Correct installation of the vent pipe sy...

Страница 26: ...ance to a mechanical air supply inlet 3 above if within 10 horizontally E Clearance to unventilated soffit 12 L Clearance above paved sidewalk or paved driveway located on public property 7 F Clearanc...

Страница 27: ...least 18 above the roof 2 Must provide proper support for all pipes protruding through roof 3 The vertical roof terminations should be sealed with a plumbing roof boot or equivalent flashing A B 1 EXH...

Страница 28: ...exhaust cross circulation see Figure 25 When more than 2 kits are installed only 2 of them shall be less than 9 5 apart Never install 3 termination kits together less than 9 5 apart see Figure 26 9 5...

Страница 29: ...rmination elbow to direct the vent pipe downward 3 A vertical vent must have a 90 elbow to direct the vent pipe horizontally followed by a vent termination 45 elbow to direct the vent pipe downward 4...

Страница 30: ...Plastic screens must be secured with 2 drops of silicone sealant This will allow for easy removal for inspection and cleaning with 2 venting short with 2 venting long For heater models 40 40 50 45 VEN...

Страница 31: ...ortcuts and or improper joining techniques 2 SELECTION OF MATERIALS PVC and CPVC VENTING Cutting Device Saw or Pipe Cutter Deburring Tool Knife File or Beveling Machine 2 and above Brush Pure Bristle...

Страница 32: ...of the fitting Failure to chamfer the edge of the pipe may remove cement from the fitting socket causing the joint to leak Figure 31 C Test dry fit of the joint Tapered fitting sockets are designed s...

Страница 33: ...4 turn to evenly distribute the cement Do not continue to rotate the pipe after it has hit the bottom of the fitting socket A good joint will have sufficient cement to make a bead all the way around...

Страница 34: ...rd WARNING Cans of cement and primer should be closed at all times when not in use to prevent evaporation of chemicals and hardening of cement They are also very flammable and should be kept away from...

Страница 35: ...terminal or lead on the water heater see Figure 11 the wiring diagram g Close the panel on the junction box Make sure that the access panel is secured shut 7 The blower discharge has a rubber couplin...

Страница 36: ...PIPE Figure 37 4 VENT PIPE 3 RUBBER COUPLING ORDER COUPLING Kit 9008311005 TO REPLACE 2 RUBBER COUPLING SUPPLIED 3 VENT PIPE 3 MAX LENGTH 3 4 ADAPTER FIELD SUPPLIED BLOWER CONFIGURATION FOR LO INPUT...

Страница 37: ...ion must be installed in the straight through end of the Sound Suppressor see Figure 43 BLOWER 2 VENT PIPE AIR DUCT ADAPTER 2 SOUND SUPPRESSOR CONFIGURATION FOR HEATERS CONNECTED TO 2 VENTING 12 PREFE...

Страница 38: ...ossible gas leaks Vent Pipe System Vent pipe and fittings of approved material Acceptable size length and number of elbows on exhaust vent system Installed in accordance with prevailing provisions of...

Страница 39: ...on the control to the OFF position 5 Do not attempt to light manually 6 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If yo...

Страница 40: ...icapped If anyone using hot water fits into one of these groups or if there is a local code or state law requiring certain temperature water at the hot water tap then you must take special precautions...

Страница 41: ...n 5 seconds A 130 More than 30 seconds HOT 120 More than 5 minutes LOW 110 Normal shower temp VAC 70 N A Table 5 Note The temperatures indicated are approximate The actual temperature of the heated wa...

Страница 42: ...ould be considered normal OPERATIONAL CONDITIONS Smelly Water Each water heater contains at least one anode rod for corrosion protection of the tank Certain water conditions will cause a reaction betw...

Страница 43: ...could cause improper venting or leakage of combustion products Be sure the vent piping is properly connected to prevent escape of dangerous flue gases which could cause deadly asphyxiation Obstructio...

Страница 44: ...that water discharge will not cause any property damage as water may be extremely hot Use care when operating valve as the valve may be hot To check the relief valve lift lever at the end of valve sev...

Страница 45: ...Follow instructions in the Filling The Water Heater section 8 Turn ON the gas supply at the main gas shut off valve 9 Follow the lighting instructions on the label or see Lighting Instructions to rest...

Страница 46: ...ns The use of a water softener may decrease the life of the water heater tank The anode rod should be inspected after a maximum of three years and annually thereafter until the condition of the anode...

Страница 47: ...ode rod fitting may be leaking D Small amounts of water from temperature pressure relief valve may be due to thermal expansion or high water pressure in your area E The temperature pressure relief val...

Страница 48: ...so Figure 56 31 Air Duct Adapter 32 Air Inlet Snorkel 33 Air Duct 35 Flame Sensor Rod see Figure 3 Figure 4 see also Figure 54 Figure 55 36 Sheet Metal Burner see Figure 3 Figure 4 see also Figure 54...

Страница 49: ...ox Cover removed for clarity 45 48 47 Figure 56 Notes Items not supplied with the water heater The side recirculation loop connections may not be used as the primary water inlet and outlet connections...

Страница 50: ...to the OFF position Wait for 10 seconds and move the switch back to the ON position If the problem that caused the control to lock out has not been corrected the control will remain or again go back...

Страница 51: ...ix One Flash three second pause Soft Lockout Retry Limit Failed Trial For Ignition 8 Six Two Flash three second pause Soft Lockout Recycle Limit Pressure Switch High Limit opened 9 Six Three Flash thr...

Страница 52: ...bly 2 Ensure the air pressure sensing tubes are properly connected and not kinked or damaged 3 Check continuity of the vent temperature limit switch replace switch if contact remain open 4 Check conti...

Страница 53: ...ir intake pipes 7 If there are excessive restrictions in the air intake pipe the air pressure switch N C will open 8 Check air pressure switch performance Check blower vacuum with a manometer Compare...

Страница 54: ...nstall the proper restrictive screens 2 Closed water system 3 Pressure build up 4 Improperly seated valve 1 Ensure the correct size of exhaust and air intake pipes were used per the instruction manual...

Страница 55: ...328767 001 www americanwaterheater com 55 NOTES...

Страница 56: ...500 Princeton Road Johnson City TN 37605 Phone 800 999 9515 Fax 800 999 5210 www americanwaterheater com...

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