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hIGh tEMPErAturE LIMIt ControLs (ECo)

Both  the  ELECTRONIC  CONTROL  and  SURFACE  MOUNT 

CONTROL model water heaters are equipped with one or more ECO 

(energy cut off) non adjustable high temperature limit control(s). An 

ECO is a normally closed switch that opens (activates) on a rise 

in temperature. If the ECO switch contacts open (activate) due to 

abnormally high water temperatures it will lock-out and disable further 

heating  element  operation.  It  is  important  that  a  qualified  service 

agent be contacted to determine the reason for the ECO activation 

before resetting the ECO. Once the reason has been determined 

and corrected the ECO(s) can be reset as follows:

surface Mount Control Models

Surface  Mount  Control  models  have  multiple  surface  mounted 

Thermostat/ECO combination controls. One for each installed heating 

element - see the Surface Mount Control wiring diagrams in this manual. 

The ECO high temperature limit switch contacts on each control will 

open when the tank temperature reaches approximately 200°F/93°C. If 

activated, the ECO reset button will be slightly extended and stiff to the 

touch. When the ECO switch contacts open (activate) voltage to ONE 

heating element ONLY is terminated to prevent further heating operation 

of that element. Voltage may still be present at other heating elements 

and they may still be heating the water.
The ECO is a manual reset switch. Should one or more ECO activate, 

the tank temperature must drop below 120°F/49°C before an ECO 

can be reset. To manually reset an ECO:
1.  Disconnect the power supply to the water heater.

2.  Allow the tank temperature to cool below 120°F/49°C.

3.  Remove the front control cover from the effected control(s).

4.  Press the manual reset button on each of the effected controls.

5.  Once the control(s) has been reset the control cover should be 

replaced prior to restoring power to the water heater.

Electronic Control Models

The ECO high temperature limit switch is located inside the immersion 

Temperature  Probe  (two  red  wires)  on  ELECTRONIC  CONTROL 

models.  The  ECO  switch  contacts  will  open  when  the  water 

temperature  reaches  approximately  202°F/94°C.  When  the  ECO 

switch contacts open (activate) the electronic control system locks 

out and displays a Fault message. Voltage to the contactor coils and 

heating elements is terminated to prevent further heating operation. 
Should the ECO activate, the water temperature must drop below 

140°F/60°C before the control system can be reset. Once the water 

temperature has cooled below this point the power supply to the water 

heater must be turned off and on again to reset the control system.

thErMostAt ControLs

The water heaters covered in this instruction manual are equipped with 

adjustable thermostat controls to control water temperature. Hot water 

temperatures required for automatic dishwasher and laundry use can 

cause scald burns resulting in serious personal injury and/or death. 

The temperature at which injury occurs varies with the persons age and 

duration of exposure. The slower response time of children, the elderly 

or disabled persons increases the hazards to them. Never allow small 

children to use a hot water tap or draw their own bath water. Never 

leave a child or disabled person unattended in a bathtub or shower.
The water heater should be located in an area where the general 

public does not have access to set temperatures.
Setting water heater temperatures at 120°F (49°C) will reduce  risk of 

scalds. Some areas require settings at specific lower temperatures.

thErMostAt sEttInGs - surfACE Mount ControL 

Adjustment of temperature controls on surface mounted controls is 

to be performed by a qualified service agent at initial start-up.

These models have multiple thermostat/ECO combination controls 

one for each heating element installed. These thermostats are set 

from the factory at 140°F/60°C. Set the thermostat dial at the lowest 

setting  which  produces  an  acceptable  hot  water  supply. This  will 

always give the most energy efficient operation.
The water heater is supplied with thermostats that may come from 

different manufactures and have different temperature indications 

as described below.

thermodisc thermostats

Thermodisc thermostats are adjustable from approximately 120°F 

(49°C) (lowest setting) to 180°F (82°C) (highest setting) see figure 

7A. These thermostats are set from the factory at approximately the 

140°F (60°C) setting. The over temperature device (ECO high limit) 

attached to each thermostat has a manual reset.

APCoM thermostats

Apcom thermostats have three designated set points; LO, MED and 

HI. See figure 7B. The approximate equivalent temperatures for these 

three settings are: LO = 140°F (60°C), MED = 160°F (71°C) and HI 

= 180°F (82°C). These thermostats are set from the factory at the 

MED 140°F (60°C) setting.  The over temperature device (ECO high 

limit) attached to each thermostat has a manual reset.

 

APCOM

   INC

40A 120-277 VAC

25A.480 VAC

  125VA.PT.DTY.

   120-480 VAC

MED

LO

HI

MODE

L

WH19HC

        30A 120-250 VAC

             22A 277 VAC

        12.5A 480VAC

125 VA.PT.DTY. 120-480 VAC

figure 7A 

figure 7B

Figure 7 shows the approximate time-to-burn relationship for normal 

adult skin.

water 

temperature °f

time for 1st degree 

Burn  

(Less severe Burns)

time for Permanent 

Burns 2nd & 3rd 

degree  

(Most severe Burns)

110

(normal shower temp.)

116

(pain threshold)

116

35 minutes

45 minutes

122

1 minute

5 minutes

131

5 seconds

25 seconds

140

2 seconds

5 seconds

149

1 second

2 seconds

154

instantaneous

1 second

(U.S. Government Memorandum, C.P.S.C., Peter L. Arm

-

strong, Sept. 15,1978)

table 6.

tEMPErAturE rEGuLAtIon

Содержание ITCE31-119

Страница 1: ...eference COMMERCIAL ELECTRIC WATER HEATERS Thank you for buying this energy efficient water heater We appreciate your confidence in our products MODELS STCE31 50 80 119 ITCE31 50 80 119 INSTALLATION O...

Страница 2: ...testing or replacement of gas piping or b the connection installation testing repair or servicing of appliances and equipment that is experienced in such work that is familiar with all precautions req...

Страница 3: ...y may also cause erratic control system operation on ELECTRONIC CONTROL models This water heater must be connected to a grounded metal permanent wiring system or an equipment grounding conductor must...

Страница 4: ...ey Road Cleveland OH 44131 3 If after reading this manual you have any questions or do not understand any portion of the instructions call the toll free number listed on the back cover of this manual...

Страница 5: ...109 98 89 82 76 70 27 92 151 369 276 221 184 158 138 123 111 101 92 85 79 30 102 390 410 307 246 205 176 154 137 123 112 102 95 88 36 122 868 492 369 295 246 211 184 164 148 134 123 113 105 40 5 138...

Страница 6: ...tional Sanitation Foundation NSF 5 requirements LISTED 22U1 No OF WATTS PHASE VOLTS AC ELEMENTS EACH RATED MEASURED WATTS COMMERCIAL STORAGE TANK WATER HEATER MODEL NUMBER SERIAL NUMBER ITEM ID PART N...

Страница 7: ...7 FEATURES AND COMPONENTS ELECTRONIC CONTROL MODELS Figure 2...

Страница 8: ...8 FEATURES AND COMPONENTS SURFACE MOUNT CONTROL MODELS Figure 3...

Страница 9: ...tank or connections will not result in damage to the area adjacent to the heater or to lower floors of the structure Close to the point of major hot water usage and the power supply Hot water piping a...

Страница 10: ...hysically developmentally disabled If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a maximum water temperature at the hot water...

Страница 11: ...the building Shall not have any valve or other obstruction between the relief valve and the drain The temperature pressure relief valve must be manually operated at least once a year Caution should be...

Страница 12: ...protection and disconnect switch The water heater should be grounded in accordance with national and local codes Voltage applied to the heater should not vary more than 5 to 10 of the model and rating...

Страница 13: ...element current sensors for monitoring the power circuits Refer to the control circuit label on the water heater for details The CCB is powered by a small 120V 24V transformer The control circuit oper...

Страница 14: ...14 CCB CENTRAL CONTROL BOARD CONTROL CIRCUIT DIAGRAM ELECTRONIC CONTROL MODELS Figure 6 WIRING DIAGRAMS...

Страница 15: ...the heater circuits and includes wiring diagrams All heater circuits are designed for 60 50 hertz alternating current The water heater circuit wiring is 12 AWG AWM or TEW type rated 600 volts 105 C F...

Страница 16: ...to terminal L1 with black wires 3 Reconnect all yellow wires to terminal L2 with red wires 4 Connect incoming power to terminals L1 and L2 CONVERSION TO THREE PHASE When heater is shipped for connect...

Страница 17: ...page 8 The following describes the heater circuits and includes wiring diagrams All heater circuits are designed for 60 50 hertz alternating current The water heater circuit wiring is 12 AWG AWM or T...

Страница 18: ...nect all red wires to terminal L2 with yellow wires 5 Connect incoming power to terminals L1 and L2 CONVERSION TO THREE PHASE When heater is shipped for connection to a single phase electrical service...

Страница 19: ...Models only 4 Turn on the electrical disconnect switch 5 Observe the operation of the electrical components during the first heating cycle Use care as the electrical circuits are energized 6 Close the...

Страница 20: ...ed in this instruction manual are equipped with adjustable thermostat controls to control water temperature Hot water temperatures required for automatic dishwasher and laundry use can cause scald bur...

Страница 21: ...djustable 1 to 20 differential set points for each bank First bank on is the last bank off Helps reduce operating costs during low moderate loads CONTROL SYSTEM NAVIGATION The UIM User Interface Modul...

Страница 22: ...control system has initiated heating operation Heating elements icon for a water heater equipped with 1 Bank of heating elements Each circle represents one heating element Each diagonal row of 3 elem...

Страница 23: ...played in this menu Economy Mode Setup Seven day 24 hour time clock with temperature set back capability to reduce operating costs during unoccupied or reduced demand periods Alarm Output Setup The co...

Страница 24: ...g This can improve the precision of temperature control in the storage tank and at points of use This feature can also be used to compensate for building recirculation loops hot water returning to the...

Страница 25: ...on off status of each Bank of heating elements Yes On No Off Alarm Condition Displays the status of the user definable Alarm Output function see Alarm Output Setup Menu Yes alarm condition has been m...

Страница 26: ...tional Buttons on the display changes as you navigate through the various menus and screens Use the Up Down buttons to select highlight in black the Economy Mode Setup menu from the Main Menu Press th...

Страница 27: ...ges to ACCEPT CANCEL when the adjustment mode is activated and how the current setting is outlined rather than highlighted in black Press the Operational Button underneath ACCEPT to enter and confirm...

Страница 28: ...Up Down and CHANGE buttons to enter the Mon sub menu Use the Up Down buttons to select highlight in black the Normal Operation Between setting Press the Operational Button underneath SELECT to change...

Страница 29: ...n current tank temperature drops below programmable Alarm SP Fault or Alert Used for external notification whenever a Fault or Alert condition is active Fault Used for notification whenever a Fault co...

Страница 30: ...sages in chronological order in this menu The most recent will be at the top of the list A time stamp is displayed below each listed Fault and Alert message showing when the Fault or Alert condition o...

Страница 31: ...Restore Factory Defaults menu General Periodically the drain valve should be opened and the water allowed to run until it flows clean This will help to prevent sediment buildup in the tank bottom Peri...

Страница 32: ...om water system Check for any leaks and immediately correct any if found 7 Restart the water heater as directed in this manual See the Repair Parts Illustration for anode rod location FLUSHING the Wat...

Страница 33: ...not remove these types of scale which are occasionally encountered Call the toll free phone number on the back cover of this Instruction Manual to purchase UN LIME and heating element gaskets Other sc...

Страница 34: ...are normal however the tank bottom and elements should be cleaned See the Maintenance section of this manual 2 Some of the electrical components of the water heater make sounds which are normal Conta...

Страница 35: ...ters tank insert Q Tip or similar absorbent material between jacket opening and valve to swab spud area Remove valve if leak is indicated and repair with pipe joint compound Water on the side of the t...

Страница 36: ...ELECTRIC 1 UNIT LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNI...

Страница 37: ...hermostat should be set 5 degrees F higher than the Tank Temperature Control COMMERCIAL ELECTRIC 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCUL...

Страница 38: ...g thermostat should be set 5 degrees F higher than the Tank Temperature Control COMMERCIAL ELECTRIC 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE C...

Страница 39: ...LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING...

Страница 40: ...5 degrees F higher than the Tank Temperature Control COMMERCIAL ELECTRIC 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERA...

Страница 41: ...et 5 degrees F higher than the Tank Temperature Control COMMERCIAL ELECTRIC 2 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TE...

Страница 42: ...SURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING...

Страница 43: ...the Tank Temperature Control COMMERCIAL ELECTRIC 3 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL...

Страница 44: ...an the Tank Temperature Control COMMERCIAL ELECTRIC 3 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN...

Страница 45: ...RE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER...

Страница 46: ...ntrol COMMERCIAL ELECTRIC 4 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERA...

Страница 47: ...Control COMMERCIAL ELECTRIC 4 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TE...

Страница 48: ...Inlet and outlet size 1 1 2 THREE HEATERS Tank Capacity Gallons Part Number H W D A 52 9003430205 66 1 4 91 3 4 27 1 4 13 1 4 80 9003430205 70 1 2 95 1 4 31 1 4 9 3 4 120 9003430205 73 1 4 99 1 2 35...

Страница 49: ...9005721215 10 Nipple T P valve extension 9005717215 9005717215 9005717215 11A T P Valve 3 elements 9005715205 9005715205 9005715205 11B T P 6 or 9 elements 9005923205 9005923205 9005923205 12A Fuse P...

Страница 50: ...05 9005009205 5B Fuse Block Power Circuit for 54KW at 208V model 9005079205 9005079205 9005079205 5C Fuse Block Power Circuit for 575V models 9005007205 9005007205 9005007205 6 Element Gasket BOX OF 5...

Страница 51: ...y the heater is connected to unless an effective method of controlling thermal expansion is also installed at the heater s and operational at all times The relief valve installed on the heater is not...

Страница 52: ...52 Technical Support and Parts 800 456 9805 www americanwaterheater com...

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