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27

Venting system

examine the venting system every six months for obstructions 

and/or  deterioration  of  the  vent  piping.  Check  all  vent  system 

connections for leakage and repair or reseal as necessary.
remove all soot or other obstructions from chimney which will 

retard free draft.

intake air sCreen

The intake air screen is attached to the inlet end of the combustion 

blower. Inspect the intake air screen every six months. The intake air 

screen should be cleaned of any buildup of debris or foreign material.

temperature-pressure relief ValVe test

•  Burn hazard.

•  Hot water discharge.

•  Keep clear of Temperature- 

Pressure Relief Valve 

discharge outlet.

It is recommended that the Temperature-Pressure relief Valve 

should  be  checked  to  ensure  that  it  is  in  operating  condition 

every 6 months.
When checking the Temperature-Pressure relief Valve operation, 

make sure that (1) no one is in front of or around the outlet of the 

Temperature-Pressure relief Valve discharge line, and (2) that 

the water discharge will not cause any property damage, as the 

water may be extremely hot. Use care when operating valve as 

the valve may be hot.
To  check  the  relief  valve,  lift  the  lever  at  the  end  of  the  valve 

several times, see Figure 25. The valve should seat properly and 

operate freely.
If after manually operating the valve, it fails to completely reset and 

continues to release water, immediately close the cold water inlet 

to the water heater and drain the water heater, see Draining and 

Flushing on page 29. replace the Temperature-Pressure relief 
Valve  with  a  properly  rated/sized  new  one,  see  Temperature-

Pressure  relief  Valve  on  pages  13-14  for  instructions  on 

replacement.

figure 25.

If  the  Temperature-Pressure  relief  Valve  on  the  water  heater 

weeps  or  discharges  periodically,  this  may  be  due  to  thermal 

expansion.
nOTe: excessive water pressure is the most common cause of 

Temperature-Pressure  relief  Valve  leakage.  excessive  water 

system pressure is most often caused by "thermal expansion" 

in a "closed system." See Closed Water Systems and Thermal 

expansion on page 13. The Temperature-Pressure relief Valve 

is not intended for the constant relief of thermal expansion.
Temperature-Pressure relief Valve leakage due to pressure build 

up in a closed system that does not have a thermal expansion 

tank installed is not covered under the limited warranty. Thermal 

expansion tanks must be installed on all closed water systems.
DO  nOT  PlUG  THe  TeMPerATUre-PreSSUre  relIeF 

VAlVe  OPenInG. THIS  CAn  CAUSe  PrOPerTY  DAMAGe, 

SerIOUS InJUrY Or DeATH.

explosion hazard

Te

mperature-Pressure relief Valve

must comply with AnSI Z21.22

-

CSA 4.4 and ASMe code.

Properly sized temperature-

pressure relief valve must be

installed in opening provided.

Can result in overheating and

excessive tank pressure.

Can cause serious injury or death.

anode rod inspeCtion

The anode rod is used to protect the tank from corrosion. Most 

hot water tanks are equipped with an anode rod. The submerged 

rod sacrifices itself to protect the tank. Instead of corroding tank, 

water ions attack and eat away the anode rod. This does not affect 

water’s taste or color. The rod must be maintained to keep tank 

in operating condition.
Anode deterioration depends on water conductivity, not necessarily 

water  condition. A  corroded  or  pitted  anode  rod  indicates  high 

water conductivity and should be checked and/or replaced more 

often than  an anode rod that appears to be intact. replacement 

of a depleted anode rod can extend the life of your water heater. 

Inspection should be conducted by a qualified technician, and at 

a minimum should be checked annually after the warranty period.
Artificially softened water is exceedingly corrosive because the 

process substitutes sodium ions for magnesium and calcium ions.
The use of a water softener may decrease the life of the water 

heater tank.
The anode rod should be inspected after a maximum of three 

years  and  annually  thereafter  until  the  condition  of  the  anode 

rod dictates its replacement. Anode replacement is not covered 

by warranty.
nOTe: Artificially softened water requires the anode rod to be 

inspected annually.

maintenanCe 

Содержание BCL3100T1996NOX

Страница 1: ...ammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your...

Страница 2: ...tion 31 Start Up Conditions 31 Operational Conditions 31 Troubleshooting 32 Water Piping Diagrams 33 Notes 48 Limited Warranty 51 Table Of Contents Safe Installation Use and Service 3 APPROVALS 3 Gene...

Страница 3: ...of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances Warning This product contains a chemical known to the St...

Страница 4: ...ion Contact a qualified installer or service agency for installation and service Excessive gas pressure to gas valve can cause serious injury or death Do not use water heater with any gas other than t...

Страница 5: ...ter system If hydrogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow There should be no smoking or open flame near the faucet at...

Страница 6: ...his manual first and then the entire manual carefully If you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE...

Страница 7: ...pts burner gas flow should the water temperature reach 203 F 95 C In the event of high limit switch operation the water heater cannot be restarted unless the water temperature is reduced to approximat...

Страница 8: ...nput Kbtuh Input Kw U S Gal Liters Eff U S Gallons hr and Liters hr at Temperature Rise Indicated F 36 40 50 54 60 70 72 80 90 100 108 110 120 126 130 140 C 20 22 28 30 33 39 40 44 50 56 60 61 67 70 7...

Страница 9: ...gh a combustible wall or ceiling must be a continuous run no joints and retain 6 15 2 cm clearance unless an approved reducing thimble is used A service clearance of at least 24 61 cm should be mainta...

Страница 10: ...labels from the manufacturer for placement on the blanket directly over the existing labels DO inspect the insulation blanket frequently to make certain it does not sag thereby obstructing combustion...

Страница 11: ...d bearings and do not require further lubrication Some circulating pumps must be periodically oiled Refer to the pump manufacturer s instructions for lubrication requirements CIRCULATING PUMP WIRING D...

Страница 12: ...tic pressure and with all gas burning equipment running at maximum rate dynamic pressure The gas supply pressure must be stable within 1 5 W C 0 37 kPa from static to dynamic pressure to provide good...

Страница 13: ...ge 20 and Water Piping Diagrams on page 34 Temperature Pressure Relief Valve Explosion Hazard Temperature Pressure Relief Valve must comply with ANSI Z21 22 CSA 4 4 and ASME code Properly sized temper...

Страница 14: ...not intended for the constant relief of thermal expansion A properly sized thermal expansion tank must be installed on all closed systems to control thermal expansion see Closed Water Systems and Ther...

Страница 15: ...tand instruction manual For safe operation an adequate supply of fresh uncontaminated air for combustion and ventilation must be provided An insufficient supply of air can cause recirculation of combu...

Страница 16: ...Figure 15 Alternatively a single permanent opening commencing within 12 inches 300 mm of the top of the enclosure shall be provided See Figure 14 The water heater shall have clearances of at least 1 i...

Страница 17: ...aggregate input rating of all appliances installed in the enclosure Each opening shall not be less than 100 square inches 645 cm2 Outdoor Air Through Two Vertical Ducts The illustrations shown in thi...

Страница 18: ...TA VENTING Model BCL380T1996NOX BCL3100T1996NOX Input 199 000 Btu hr Total Vent Height Feet Vent connector size 6 inches 6 8 10 15 20 30 50 100 Input Btu hr Rise Vent Connector Diameter Inches 199 000...

Страница 19: ...installation of the water piping begins 1 Water Temperature Control and Mixing Valves on page 12 2 Dishwashing Machines on page 13 3 Temperature Pressure Relief Valve on page 13 4 Closed Systems and T...

Страница 20: ...ing heat to this fitting Do not allow pipe dope to contact the plastic tube during installation Tube Inlet Installation Figure 19 TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES...

Страница 21: ...24V 24V GND GND PV MV PV MV SPARK 4 2 BK BK R R R R LOWER PROBE UPPER PROBE THERMOSTAT BLOWER PRESSURE SWITCH 1a 1b 1 120 VAC HOT 120 VAC NUETRAL EARTH GROUND PILOT IGNITION MODULE GAS VALVE BLOWER F...

Страница 22: ...attaching the gas line be sure that all gas pipe is clean on the inside To trap any dirt or foreign material in the gas supply line a sediment trap must be incorporated in the piping see Figure 21 Th...

Страница 23: ...s away from faucets after extended periods of non use 1 Close the Main Gas Shutoff Valve see Figure 21 on page 23 2 Purge all air from the supply gas line up to the water heater s Main Gas Shutoff Val...

Страница 24: ...supply gas regulator as necessary Adjust the supply gas regulator s per the regulator manufacturer s instructions to achieve the required static and dynamic supply gas pressure Multiple Water Heater I...

Страница 25: ...turn off the 24vac power to the blower relay and the Ignition Control and the unit will be in standby mode until another call for heat is initiated by the thermostat See the flow chart on page 27 for...

Страница 26: ...Blower off Blower Prover opens Ignition Control off Gas Valve closes Loss of flame signal YES YES NO NO Blower power relay is energized to start blower Igni onControlprovidespowertoSpark IgniterandPi...

Страница 27: ...y thermal expansion in a closed system See Closed Water Systems and Thermal Expansion on page 13 The Temperature Pressure Relief Valve is not intended for the constant relief of thermal expansion Temp...

Страница 28: ...thismanual 11 Turn on the electrical supply to place the water heater back in operation 12 Turn on the gas supply to the water heater at the Main Gas Shutoff Valve 13 Allow the water heater to complet...

Страница 29: ...ut opening and scrape out any loose deposits of scale or sediment This is an economical way to avoid unnecessary usage of the deliming solution Repeat the opening and closing of the cold water inlet v...

Страница 30: ...plying Teflon tape or paste to threads Tighten firmly by hand and use wrench or adjustable pliers to check for secure connection Do not over tighten to avoid damage to threads and fittings Prepare the...

Страница 31: ...be restarted unless the water temperature is reduced to approximately 120 F 49 C The high limit reset button on the front of the thermostat then needs to be depressed See Figure 2 for the location of...

Страница 32: ...blockage and or flue gas exhaust blockage Water temperature too hot Thermostat set too high Set thermostat to a lower setting Rumbling Sediment accumulation on bottom of tank Drain a quantity of water...

Страница 33: ...should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TE...

Страница 34: ...ostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Страница 35: ...and the storage tank s MULTI FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BAL...

Страница 36: ...mp between the water heater s and the storage tank s MULTI FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VA...

Страница 37: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 38: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 39: ...t should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 40: ...EMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SU...

Страница 41: ...VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES C...

Страница 42: ...LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING...

Страница 43: ...an the Tank Temperature Control MULTI FLUE 3 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT B...

Страница 44: ...than the Tank Temperature Control MULTI FLUE 3 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PO...

Страница 45: ...RE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED...

Страница 46: ...perature Control MULTI FLUE 4 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPE...

Страница 47: ...emperature Control MULTI FLUE 4 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE T...

Страница 48: ...48 Notes...

Страница 49: ...49 Notes...

Страница 50: ...Notes 50...

Страница 51: ...the heater is connected to unless an effective method of controlling thermal expansion is also installed at the heater s and operational at all times The relief valve installed on the heater is not a...

Страница 52: ...P O Box 1597 Johnson City TN 37605 Phone 800 456 9805 Fax 800 999 5210 www americanwaterheater com Copyright 2014 American Water Heaters All rights reserved...

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