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33

ANODE ROD INSPECTION

Each water heater contains at least one anode rod, which will 

slowly  deplete  (due  to  electrolysis)  prolonging  the  life  of  the 

water heater by protecting the glass-lined tank from corrosion. 

Adverse water quality, hotter water temperatures, high hot water 

usage, hydronic heating devices, and water softening methods 

can increase the rate of anode rod depletion. Once the anode rod 

is depleted, the tank will start to corrode, eventually developing 

a leak.

Certain water conditions will cause a reaction between the anode 

rod and the water. The most common complaint associated with 

the anode rod is a “rotten egg smell” produced from the presence 

of hydrogen sulfide gas dissolved in the water. IMPORTANT: Do 

not remove this rod permanently as it will void any warranties. A 

special anode rod may be available if water odor or discoloration 

occurs. NOTE: This rod may reduce but not eliminate water odor 

problems. The water supply system may require special filtration 

equipment from a water conditioning company to successfully 

eliminate all water odor problems.
Artificially softened water is exceedingly corrosive because the 

process substitutes sodium ions for magnesium and calcium ions.
The use of a water softener may decrease the life of the water 

heater tank.

The anode rod should be inspected after a maximum of three 

years and annually thereafter until the condition of the anode rod 

dictates its replacement.
NOTE: Artificially softened water requires the anode rod to be 

inspected annually.
The following are typical (but not all) signs of a depleted anode 

rod:

• 

The majority of the rods diameter is less than 3/8”.

• 

Significant sections of the support wire (approx. 1/3 or more 

of the anode rod’s length) are visible.

If the anode rod show signs of either or both it should be replaced. 

NOTE: Whether re-installing or replacing the anode rod, check 

for any leaks and immediately correct if found.
In replacing the anode:

1. 

Turn off electric supply to the water heater.

2. 

Shut off the water supply and open a nearby hot water faucet 

to depressurize the water tank.

3. 

Drain approximately 5 gallons of water from tank. (Refer to 

“Draining and Flushing” for proper procedures). Close drain 

valve.

4. 

Remove old anode rod.

5. 

Use Teflon® tape or approved pipe sealant on threads and 

install new anode rod.

6. 

Turn on water supply and open a nearby hot water faucet 

to  purge  air  from  water  system.  Check  for  any  leaks  and 

immediately correct any if found.

7. 

Restart the water heater as directed in this manual. See the 
Repair Parts Illustration for anode rod location.

FLUSHING THE WATER HEATER

1. 

Turn off the electrical supply to the water heater at the breaker 

or disconnect switch.

2. 

Ensure the cold water inlet valve is open.

3. 

Open a nearby hot water faucet and let the water run until the 

water is no longer hot. Then close the hot water faucet.

4. 

Connect a hose to the water heater drain valve and terminate 

it to an adequate drain.

5. 

Ensure the drain hose is secured before and during the entire 

flushing procedure. Flushing is performed with system water 

pressure applied to the water heater.

6. 

Open the water heater drain valve to flush the storage tank.

7. 

Flush the water heater storage tank to remove sediment and 

allow the water to flow until it runs clean.

8. 

Close the water heater drain valve when flushing is completed.

9. 

Remove the drain hose.

10. 

Fill the water heater – see the Filling The Water Heater section 

in this manual.

11. 

Turn on the electrical supply to the water heater.

12. 

Place the water heater back in operation. Allow the water heater 

to complete several heating cycles to ensure it is operating 

properly.

SEDIMENT REMOVAL

Water borne impurities consist of fine particles of soil and sand 

which settle out and form a layer of sediment on the bottom of the 

tank. In time, if not removed, the level of sediment might reach 

the heating elements and cause their failure.
For  convenience,  sediment  removal  and  element  lime  scale 

removal should be performed at the same time as follows.

LIME SCALE REMOVAL

Lime scale accumulations on the heating elements is a normal 

condition, common to all immersion type elements. Factors which 

affect the amounts of this formation are:

1. 

Amount of hot water used. As the volume of water heated 

increases, more scale results.

2. 

Water  temperature. As  the  temperature  of  the  water  is 

increased, more scale is deposited on the elements.

3. 

Characteristics of water supply. 
Regardless  of  water  treatment,  the  elements  should  be 

examined regularly.

Lime  scale  accumulations  may  cause  noises  to  occur  during 

operation.

It is recommended that a heating element be removed periodically 

for  examination.  If  it  is  scaled,  all  of  the  elements  should  be 

removed and cleaned. If the tank bottom has an accumulation 

of sediment it should be cleaned.
Lime scale should be removed by dissolving the accumulation 

in UN•LIME® delimer. Do not use muriatic or hydrochloric acid 

base deliming solutions to remove lime scale from the elements.

Содержание 120 series

Страница 1: ...CE MAINTENANCE LIMITED WARRANTY Instruction Manual PRINTED 0917 OPTIONAL Thank you for buying this energy efficient water heater We appreciate your confidence in our products PLACE THESE INSTRUCTIONS...

Страница 2: ...situation which if not avoided could result in minor or moderate injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury All sa...

Страница 3: ...be run with the circuit conductors and connected to the equipment grounding terminal or lead on the water heater HYDROGEN GAS FLAMMABLE Hydrogen gas can be produced in a hot water system served by thi...

Страница 4: ...ING DIAGRAMS 41 PIPING DIAGRAMS 47 MANIFOLD KITS 49 NOTES 50 NOTES 51 SAFE INSTALLATION USE AND SERVICE 2 GENERAL SAFETY INFORMATION 3 Precautions 3 Hydrogen Gas Flammable 3 INTRODUCTION 5 Preparing f...

Страница 5: ...ts of the heater are identified on pages 7 8 The model and rating plate on page 6 interprets certain markings into useful information Both of these references should be used to identify the heater its...

Страница 6: ...51 47 44 18 61 434 246 184 148 123 105 92 82 74 67 61 57 53 24 81 912 328 246 197 164 140 123 109 98 89 82 76 70 27 92 151 369 276 221 184 158 138 123 111 101 92 85 79 30 102 390 410 307 246 205 176...

Страница 7: ...by Underwriters Laboratories Inc MODEL AND RATING LISTED 22U1 No OF WATTS PHASE VOLTS AC ELEMENTS EACH RATED MEASURED WATTS COMMERCIAL STORAGE TANK WATER HEATER MODEL NUMBER SERIAL NUMBER ITEM ID PART...

Страница 8: ...8 FEATURES AND COMPONENTS Figure 3 Electronic Control Models...

Страница 9: ...9 FEATURES AND COMPONENTS Figure 4 Surface Mount Control Models...

Страница 10: ...er should be located in an area where leakage of the tank or connections will not result in damage to the area adjacent to the heater or to lower floors of the structure Close to the point of major ho...

Страница 11: ...imum water temperature at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs a means such as a MI...

Страница 12: ...ly operated at least once a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line and 2 the water manually di...

Страница 13: ...r 30 C multiply the ampacities shown above by the appropriate correction factor to determine the maximum allowable load current Ambient Temp F 1 Not more than three conductors in raceway cable or eart...

Страница 14: ...volt rating Do not substitute fuses of a different rating Sequence of Operation 1 When the control is powered the UIM should display model information water temperature Operating Set Point heating st...

Страница 15: ...15 WIRING DIAGRAMS Figure 8 CCB Central Control Board Control Circuit Diagram Electronic Control Models...

Страница 16: ...he heater circuits and includes wiring diagrams All heater circuits are designed for 60 50 hertz alternating current The water heater circuit wiring is 12 AWG AWM or TEW type rated 600 volts 105 C Fus...

Страница 17: ...es to terminal L2 with red wires 4 Connect incoming power to terminals L1 and L2 CONVERSION TO THREE PHASE When heater is shipped for connection to a single phase electrical service it may be connecte...

Страница 18: ...s the heater circuits and includes wiring diagrams All heater circuits are designed for 60 50 hertz alternating current The water heater circuit wiring is 12 AWG AWM or TEW type rated 600 volts 105 C...

Страница 19: ...Disconnect all red wires from terminal L3 4 Connect all red wires to terminal L2 with yellow wires 5 Connect incoming power to terminals L1 and L2 CONVERSION TO THREE PHASE When heater is shipped for...

Страница 20: ...odels only 4 Turn on the electrical disconnect switch 5 Observe the operation of the electrical components during the first heating cycle Use care as the electrical circuits are energized 6 Close the...

Страница 21: ...ystem THERMOSTAT CONTROLS The water heaters covered in this instruction manual are equipped with adjustable thermostat controls to control water temperature Hot water temperatures required for automat...

Страница 22: ...me periods Helps reduce operating costs during unoccupied or peak demand periods Linear Sequencing Banks of heating elements 3 elements per bank are energized according to adjustable 1 to 20 different...

Страница 23: ...is a call for heat present and the control system has initiated heating operation Heating elements icon for a water heater equipped with 1 Bank of heating elements Each circle repre sents one heating...

Страница 24: ...moni tored water heater functions and components are displayed in this menu Economy Mode Setup Seven day 24 hour time clock with temperature set back capability to reduce operating costs during unoc c...

Страница 25: ...ision of temperature control in the storage tank and at points of use This feature can also be used to compensate for building recirculation loops hot water returning to the storage tank that may caus...

Страница 26: ...relay coil to either circuit ELEMENT BANK ON Displays the on off status of each Bank of heating elements Yes On No Off ALARM CONDITION Displays the status of the user definable Alarm Output function...

Страница 27: ...underneath MENU to enter the Main Menu Notice how the text above the Operational Buttons on the display changes as you navigate through the various menus and screens Use the Up Down buttons to select...

Страница 28: ...changes to ACCEPT CANCEL when the adjustment mode is activated and how the current setting is outlined rather than highlighted in black Press the Operational Button underneath ACCEPT to enter and con...

Страница 29: ...the Up Down and CHANGE buttons to enter the Mon sub menu Use the Up Down buttons to select highlight in black the Normal Operation Between setting Press the Operational Button underneath SELECT to cha...

Страница 30: ...en current tank temperature drops below programmable Alarm SP Fault or Alert Used for external notification whenever a Fault or Alert condition is active Fault Used for notification whenever a Fault c...

Страница 31: ...splays non adjustable operational information The control system records and stores the last 9 Fault and Alert messages in chronological order in this menu The most recent will be at the top of the li...

Страница 32: ...ry default settings have been restored Press the Operational Button underneath BACK to exit the Restore Factory Defaults menu GENERAL Periodically the drain valve should be opened and the water allowe...

Страница 33: ...om water system Check for any leaks and immediately correct any if found 7 Restart the water heater as directed in this manual See the Repair Parts Illustration for anode rod location FLUSHING THE WAT...

Страница 34: ...eans Lime scale dissolvents will not remove these types of scale which are occasionally encountered Call the toll free phone number on the back cover of this Instruction Manual to purchase UN LIME and...

Страница 35: ...are normal however the tank bottom and elements should be cleaned See the Maintenance section of this manual 2 Some of the electrical components of the water heater make sounds which are normal Conta...

Страница 36: ...ll element with new gasket Condensation and dripping may appear on pipes when inlet water temperature is low Pipe fitting may be leaking All water which appears at the heater bottom or on the surround...

Страница 37: ...ELECTRIC 1 UNIT LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNI...

Страница 38: ...hermostat should be set 5 degrees F higher than the Tank Temperature Control COMMERCIAL ELECTRIC 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCUL...

Страница 39: ...g thermostat should be set 5 degrees F higher than the Tank Temperature Control COMMERCIAL ELECTRIC 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE C...

Страница 40: ...LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING...

Страница 41: ...5 degrees F higher than the Tank Temperature Control COMMERCIAL ELECTRIC 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERA...

Страница 42: ...et 5 degrees F higher than the Tank Temperature Control COMMERCIAL ELECTRIC 2 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TE...

Страница 43: ...SURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING...

Страница 44: ...the Tank Temperature Control COMMERCIAL ELECTRIC 3 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL...

Страница 45: ...an the Tank Temperature Control COMMERCIAL ELECTRIC 3 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN...

Страница 46: ...RE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER...

Страница 47: ...ntrol COMMERCIAL ELECTRIC 4 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERA...

Страница 48: ...Control COMMERCIAL ELECTRIC 4 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TE...

Страница 49: ...ze 1 1 2 Table 15 Manifold Kits with Three Heaters Tank Capacity Gallons Part Number H W D A 52 100109232 66 1 4 91 3 4 27 1 4 13 1 4 80 100109232 70 1 2 95 1 4 31 1 4 9 3 4 120 100109232 73 1 4 99 1...

Страница 50: ...50 NOTES...

Страница 51: ...51 NOTES...

Страница 52: ...52 www hotwater com Copyright 2017 A O Smith Corporation All rights reserved...

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