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24

16599 rev. B   pub. 11/07/2017

section 4

 

maintenance

DRIVETRAIN MAINTENANCE CONT .

TRANSAXLE OIL

figure 4 .6 (transaxle oil fill cap location)

figure 4 .7 (checking transaxle oil level)

figure 4 .8 (transaxle fill / drain plug location)

• Fill cap location: At rear driver side (see figure 4 .6)
• Drain plug location: At bottom center of transaxle .
• Type of Lubrication: SAE 30W oil .
• Transaxle Lubrication Capacity: 20 oz .

Transaxle Oil Maintenance Schedule

• Check transaxle housing for damage and possible oil leakage after each use .

• Check transaxle oil level every 6 months or every 200 hours (whichever comes 
  first) .

Park vehicle on a level surface, set park brake, turn off ignition switch, and remove 
key . Use a clean long bladed screw driver at least 7” long (or similar object) . Insert 
into filler hole until it touches the bottom of gear case . Remove the screw driver . 
There should be approximately 2 1/4” to 2 1/2” of oil visible on screw driver . Refer 
to figure 4 .7

• Change transaxle oil once a year or every 600 hours (whichever comes first) .

LOW TRANSAXLE OIL:

Running vehicle low on transaxle oil can damage transaxle and 
void warranty .

48 VOLT TRANSAXLE REQUIRES REMOVAL FROM VEHICLE

TO REPLACE THE OIL:

If you are unsure of your ability to remove the transaxle, please 
use an authorized service provider .

NOTE

NOTE

ALL MODELS

Transaxle Oil Change

Warm oil drains quickly and completely . Therefore, drain used transaxle oil while 
transaxle housing is still warm as follows:
     

 

 

1 .  Park vehicle on a level surface, set park brake, turn off ignition switch, and 
  remove key .
2 .  Place a suitable container below the transaxle case to catch used oil . Remove 
  fill cap and drain plug .

Transaxle Oil Change cont .

3 .  Allow used oil to drain completely and then reinstall drain plug and tighten it 
  securely .
4 .  Dispose of used transaxle case oil in a manner that is compatible with the 
  environment . Do not throw used oil in the trash, pour it on the ground, or down a 
  drain .
5 .  Fill transaxle housing with 20 oz . SAE 30W oil . 
6 .  Replace fill cap and tighten securely .

Transaxle Oil - 48 Volt Units 

(Refer to Figure 4 .8)

The 48 volt transaxle requires removal from the vehicle to replace the oil . Oil can 
be drained from the plug on the lower transaxle cover . Refill the transaxle oil with 
10-12 oz . of Mobil fluid 424 using the drain / fill hole .

SAE 30W oil is used in the transaxle. Oil should be changed 

after one year of normal use, and every other year after.

Transaxle Oil Type, Fill, and Drain 

(Refer to figures 4 .6 and 4 .7)

Below dump bed on an electric unit

drain / fill plug

UNDER

AGE

16

E15

E85

48 VOLT MODELS

Содержание LandStar LS350

Страница 1: ...NUAL SAFETY MANUAL This manual applies to the following Full Size Crew Cab Utility Vehicle brands 16599 rev B pub 11 07 2017 FULL SIZE CREW CAB UTILITY VEHICLES THE LATEST VERSIONS OF THE ILLUSTRATED...

Страница 2: ...Maintenance battery electrical 33 34 Section 5 Troubleshooting pages 35 36 Section 6 Wiring diagrams pages 37 42 Kohler 277cc Honda 390cc 37 Kohler 429cc 38 Vanguard 479cc 39 Kohler 674cc 40 48 volt 4...

Страница 3: ...operly restrained occupant from being crushed as a result of a vehicle rollover The Overhead Brush Bar System also provides mounting for a variety of accessories including windshields canopy tops and...

Страница 4: ...ts 3 point seat belts differential lock if equipped NOTE Fully equipped Dash shown Actual features may vary based on model ultra guard bumper LED headlights 2499 S 600 E suite 102 Columbia City IN 467...

Страница 5: ...mation or instructions WARNING CAUTION NOTE Please take a few moments to get well acquainted with your vehicle by reading this Owners Manual Before operating this vehicle the owner and each operator m...

Страница 6: ...RY IMPORTANT TO READ UNDERSTAND AND FOLLOW ALL INSTRUCTIONS AND WARNINGS LOCATED ON THE DECALS ON YOUR UTILITY VEHICLE SEE FOLLOWING PAGES FOR SAFETY LABEL DETAIL SAFETY LABEL LOCATIONS section 2 safe...

Страница 7: ...de operaci n Este veh culo no es legal en la calle y destinados a uso solamente afuera de carretera El hecho de no comprender y seguir las Advertencias y Instrucciones para el uso seguro y el manteni...

Страница 8: ...e E 15 or E 85 fuel diesel or blends with an Ethanol content in excess of 10 Doing so will cause damage to the engine and void the warranty Este motor fue dise ado para funcionar con gasolina de autom...

Страница 9: ...acity of this vehicle Do not pull a trailer or implement exceeding the specified towing capacity or loss of control may result Do not attach an implement trailer or other device to the hitch that will...

Страница 10: ...tion when starting the engine a Hot engine muffler or drive components can burn on contact NEVER operate the machine while under the influence of alcohol drugs or medication of any kind a Such operati...

Страница 11: ...over Periodic checks for loose fasteners per the vehicle maintenance schedule should be performed DO NOT disconnect the negative battery cable with engine running This may damage the Electronic Contro...

Страница 12: ...ng in the throttle cable conduit and or on the throttle mechanism a This may result in the throttle sticking which can cause the engine to continue to run and result in loss of control Keep the engine...

Страница 13: ...s power short and possibly a fire Hydrogen gas is generated as a natural part of the lead acid battery charging process A 4 concentration of hydrogen gas is explosive and could cause severe injury or...

Страница 14: ...n when released b That the throttle cable and linkages operate properly and the throttle cable or other linkages are adjusted properly c That the steering mechanism s is adjusted and operates smoothly...

Страница 15: ...ed Driving at excessive speeds increases the likelihood of an accident In choosing an appropriate speed you must consider the capability of your vehicle the terrain visibility and other operating cond...

Страница 16: ...and the vehicle in neutral 5 Be sure the passenger restraint system i e Seat Belt is properly adjusted and fastened at all times during operation a If the passenger restraint system is not properly us...

Страница 17: ...rottle cable conduit and or on the throttle mechanism may cause binding of the cable and or the throttle mechanism a This may result in the throttle sticking which can cause the engine to continue to...

Страница 18: ...ake pedal that is located on the floorboard left of the accelerator A lever action parking brake control is mounted on the center console located between the operator and passenger seats Pull up on th...

Страница 19: ...PLATE LOCATED HERE ELECTRIC MOTOR ON OFF SWITCH DUAL 12V OUTLETS MODE SWITCH This switch is used for FAST mode M1 with speeds up to 22 mph or SLOW mode M2 with speeds up to 10 mph SLOW mode has a more...

Страница 20: ...celerate on hills Loss of control and rollover could result If the vehicle loses power or traction and stops while climbing a hill immediately engage the service brake and back slowly down the hill ma...

Страница 21: ...ng the water brake function may be diminished Apply light pressure to the brake system while driving slowly until the system returns to normal brake operation Frequent water crossings will require mor...

Страница 22: ...RC12LC4 25 132 27 S 2262 SPARK PLUG REPLACEMENT PARTS Description Part No Briggs Stratton 479cc 16172 Kohler 674cc Spin on 16525 OIL FILTER REPLACEMENT PARTS REPLACEMENT PARTS ACCESSORIES AND SERVICE...

Страница 23: ...l fill drain locations To access oil check fill and drain locations flip the seat bottom forward and remove figure 4 1 If equipped also remove the underseat storage tray to expose the engine figure 4...

Страница 24: ...dels will require removal of the seat bottom and underseat storage tray to access filter 3 Replace filter per instructions included in your engine owner manual DRIVE BELT DRIVETRAIN MAINTENANCE Drive...

Страница 25: ...OIL If you are unsure of your ability to remove the transaxle please use an authorized service provider NOTE NOTE ALL MODELS Transaxle Oil Change Warm oil drains quickly and completely Therefore drain...

Страница 26: ...differ from illustration Identifies operations where a risk of serious injury exists when instructions are not properly followed Identifies a step where there exists a risk of part deterioration or co...

Страница 27: ...til the pulley is freed from the engine shaft 3 Straight Shaft Remove the fixed flange by pulling Pulley removal from the vehicle Cleaning the pulley Cleaning the cap Removing the cap and block centri...

Страница 28: ...ner and a cloth 5 Clean again the flanges with compressed air 1 Clean the sliding flange ramps with compressed air 2 Clean to remove any dust or dirt that can remain on the sliding flange ramps 3 Pass...

Страница 29: ...up Put the blocks in their respective location previously noted during disassembly in the sliding flange Make sure that the tabs are positioned upside up as shown in the figure below DRIVETRAIN MAINT...

Страница 30: ...igure 4 13 pedal lubrication points NOTE center console removed figure 4 12 center console removal figure 4 11 4WD drive shaft location CABLES HOOD REMOVAL PEDAL LUBRICATION POINTS SPRING LOCATION Ped...

Страница 31: ...clevis with fastener NOTE This may require use of a pry bar to apply initial pressure to the cable assembly Tires Check tire pressure before each use Prior to operating the vehicle check and adjust ti...

Страница 32: ...e is suspected Cleaning the Windshield if applicable Rinse windshield with lukewarm water wash gently with mild soap or detergent and lukewarm water using a soft cloth or sponge DO NOT SCRUB or use br...

Страница 33: ...buretor by allowing the engine to run completely out of fuel b Lubricate the engine cylinder by removing the air cleaner and spraying an engine fogging oil through the carburetor c Do NOT save or stor...

Страница 34: ...tem from excessive load conditions Units are equipped with 20 amp fuses located just forward of the engine Replace fuses by opening the sealed fuse holder Remove fuses and replace Close the fuse holde...

Страница 35: ...esult in the throttle sticking which can cause the engine to continue to run and result in loss of control BATTERY ELECTRICAL CONT figure 4 24 battery charger figure 4 25 25 amp fuse figure 4 26 10 am...

Страница 36: ...air intake restrictor Throttle cable is defective or out of adjustment Replace or clean sparkplug Replace or correctly install air intake restrictor Clean and lubricate or replace cable ENGINE SHUTS D...

Страница 37: ...ehicle 1 Put the vehicle in neutral 2 Loosen the cable adjusters behind the dash board figure 5 3 3 Make sure the selector lever on the dashboard is in neutral 4 Make sure the transmission is in neutr...

Страница 38: ...green white white white green green GROUND RECTIFIER B B white blue red green brown VIEW B B red red red white red blue blue F G VIEW IN DIRECTION OF ARROW F VIEW IN DIRECTION OF ARROW G POWER OUTLETS...

Страница 39: ...rown white green brown white green green brown white green 1 POSITION COLOR A B C D E F G H BROWN RED GREEN BLUE WHITE E PED F G H 1 2 3 3 3 4 5 6 5 4 3 2 1 A A 1A 2A SECTION A A SECTION B B red black...

Страница 40: ...white green green GROUND B B white blue red green brown VIEW B B red red white blue D D VIEW D D yellow brown brown white E E VIEW E E F G VIEW IN DIRECTION OF ARROW F VIEW IN DIRECTION OF ARROW G 2W...

Страница 41: ...white white green green B B white blue red green brown VIEW B B C C VIEW C C white red red white blue brown D D VIEW D D yellow brown brown white E E VIEW E E F G VIEW IN DIRECTION OF ARROW F VIEW IN...

Страница 42: ...ail from A H post terminal block blue 1 4 loom x 11 5 1 4 loom x 44 L 1 4 loom x 34 L 1 4 loom x 34 L 1 4 loom x 48 L 3 8 loom x 16 L 1 4 loom x 17 L Pos Neg 20A fuse 1 4 loom x 11 5 1 4 loom x 12 L b...

Страница 43: ...front of vehicle 1 2 A Signal Horn Headlight Switch Green 10A White White White Black Red Red Red Red Black Black Black White Red Black Stripe Yellow Red Black Black Black Black Red Green Green White...

Страница 44: ...HONDA UNITS NGK BPR6ES KOHLER UNITS NGK 2382 5 0 gal HONDA UNITS 10 amp KOHLER UNITS 18 amp CVT automatic Gear drive Schafer DANA oil filled transaxle Locking 2 wheel drive Double A arms adjustable sh...

Страница 45: ...d 674cc LandMAXX Commercial Power Engine by Kohler Command Pro CH640 rated at 20 5hp 4 stroke OHV V twin with oil pressure warning light C2 C4 specifications Up to 24 mph Up to 18 mpg Up to 90 miles 1...

Страница 46: ...cific Exclusions This limited warranty does not apply to components which are subject to normal wear and tear These items include but are not limited to the tires battery brakes throttle shift and bra...

Страница 47: ...Master directly American LandMaster Dealers To locate the authorized dealer nearest you please call American LandMaster customer service at 1 800 643 7332 visit our website at www americanlandmaster c...

Страница 48: ...missing bolts nuts guards SHIFT LEVER insure working properly THROTTLE insure throttle is working properly BATTERY insure that it is fully charged BRAKE insure brake is adjusted and working OIL insure...

Страница 49: ...t Replace damaged cable Clean out any mud and debris If ice is present move vehicle to a warm place and allow the ice to melt and water to dry Adjust as necessary Fasteners Check wheels to see that al...

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