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27

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

9

 

Turn the Fuel Stirrer knob to the number 1 setting and let it rotate a couple turns to stir the firestarter and wood 
pellets together.  Then turn the fuel stirrer off until the fire is burning good. (approximately 1 minute) 

9

 

Close the Combustion Enhancement System. 

9

 

Once the wood pellets are burning good enough for the fuel stirrer to stay on (app. 1 minute), turn the fuel 
stirrer to the number 1 setting and leave it on.  Adjust the manual draft lever (located on the left side of the unit 
to the left of the ash pan so that there is approximately ½ inch of fuel in the bottom of the firepot.  This level 
cannot be determined quickly.  Minor adjustments will have to be made until the main fuel starts coming in and 
the unit is up to temperature. 

 

9

 

NOTE:  Even if you are burning corn or other fuels in your Magnum 7500 wood pellets make an 
excellent source of starter fuel.  Corn takes too much starter gel to get lit and up to temperature. 
(DO NOT START THE FIRE WITH CORN) 

9

 

Three minutes after the heat setting knob is turned to the number 3 setting the fuel will start to feed into the 
firepot.  If the firepot begins to fill up with unburned fuel, open the manual draft lever a little to burn up the 
excess fuel.  If the fire is going out because there is too much fuel coming in, turn the heat setting knob off and 
then turn back on. This will give you another 3 minutes before fuel feeds in.

 

 

9

 

If the fire is burning too fast and the fuel is being burned up too quickly, turn the manual draft lever closed a 
little to slow the fire down.  This should be done in small 1/16” increments so that the fire doesn’t change too 
quickly.

 

 

9

 

Once the fire has established itself (usually 10 to 15 minutes) adjust the manual draft lever so that there is 
approximately ½ inch of fuel in the bottom of the firepot. 

Do not let the fuel build up any higher than that or 

it will cause the fire to burn dirty and you will get excessive ash.  If the fuel level is too low (below ¼”) the 
fire may go out. Once you have achieved this the fuel feed and air mixture should sustain the 1/2  level. 

 

9

 

The Combustion Enhancement must be on top of the firepot to close the door. 

 

 

Damper Control Function 

 

The damper control lever is located on the left side of the unit close to the ash pan access panel.  You will turn the 
lever according to the air required. The knob serves as an indicator as to how far the air is open.  The proper setting 
will vary from home to home so fine tuning has to be done in the home with the fuel that you plan to use.  

Normally ¼ to 1/3 open will be sufficient.  When you are using the high setting, the air damper has to be 
adjusted independently and will have to be app. ½ to 2/3 open. 

LIGHTING INSTRUCTIONS 

High

Off 

 3

4

Fuel Stirrer 

Off 

  1   2   3

 4 

High 

Heat Setting 

1 2

Before lighting your 

Magnum 7500

 for the first time make sure that all 

items are out of the hopper and firebox area.  Turn the heat setting and fuel 
stirrer knob to the off position and turn the manual draft to 90 percent 
closed.  

Note: 

If using a wall thermostat option make sure that the 

thermostat is turned up above room temperature.  The unit will operate on 
low fire if the thermostat is turned down

.  Always start the fire on the # 3 

heat setting.  Open the Combustion Enhancement System.  You will 
have to have the door open to hinge the CES toward the door opening. 

9

 

Place a large handful of wood pellets or fire starter in the firepot. 

9

 

Squirt a small amount of fire starter gel on top of the wood pellets. 
(Evenly across the wood pellets) 

9

 

Light the fire starter and wait app. 1-minute for it to start burning. 

 

9

 

Turn the heat setting knob to the number 3 setting and turn the manual 
draft lever approximately ¼ open. (more or less if  necessary) 

Содержание MAGNUM 7500

Страница 1: ...stallation and operation instructions provided and if a question arises contact local building or fire officials about restrictions and installation requirements in your area 9 Read the operations and...

Страница 2: ...SIDE COMBUSTION AIR CONNECTION 16 INSTALLATION CONFIGURATIONS 17 19 DUCTING 20 22 GLASS MAINTENANCE ADJUSTMENT REMOVAL AND REPLACEMENT 23 STOVE CONTROLS 24 COMBUSTION ENHANCEMENT SYSTEM CES 25 LIGHTIN...

Страница 3: ...ers have referral rewards available and I encourage you to ask your local dealer how to get involved in helping make our country energy self sufficient GOOD LUCK American Energy Systems Inc manufactur...

Страница 4: ...proximately 1 1 3 pounds of Clean Burn for every hopper of corn app 5 6 handful s To mix the Clean Burn additive simply add it to the corn and mix in by hand If you have corn with low starch content y...

Страница 5: ...5 GIVE CLEAN BURN A TRY YOU WILL BE PLEASANTLY SURPRISED CLEAN BURN...

Страница 6: ...the air control to maintain the fire The unit is designed to adapt to different size fuels and consumption circumstances If you are experiencing different feed rates than shown or if the heat desired...

Страница 7: ...s to the installation of this product not included in this manual the building codes will take precedent and must be followed Contact your local building inspector to obtain any necessary permits or i...

Страница 8: ...at least 6 inches 150mm in front and 6 inches 150 mm on either side of the fuel loading and ash removal doors 9 Do not attempt internal service to the unit when it is burning and or plugged into power...

Страница 9: ...URNACE THAT IS NOT EQUIPPED WITH AN AIR CIRCULATION BLOWER OR TO A CHIMNEY OR VENT SERVING A GAS FURNACE OR GAS APPLIANCE 9 THE MAGNUM 7500 CORN WOOD PELLET FURNACE IS COMPATIBLE WITH THE FOLLOWING ga...

Страница 10: ...11 12 percent moisture recommended 9 Store your corn supply in a dry place and keep the bags or container sealed to prevent your corn from absorbing excess moisture Test the moisture content periodic...

Страница 11: ...of the furnace 9 Mixing Corn with the Wood Pellets can be done and will provide a little less heat in the spring and fall Also if the Corn is a little wet mixing pellets in will help the fire maintai...

Страница 12: ...joists is 2 14 x 24 cold air return Floor protection must be provided because of possible spillage of ashes and burning fuel There must be non combustible materials placed 6 in front of and 6 to the s...

Страница 13: ...of the unit the B clearance is 1 C clearance is for a vertical vent install It is highly recommended that you have 2 feet clearance around the unit for servicing and maintenance Both the left and rig...

Страница 14: ...g or have been fixed so they cannot open 9 Distance from bottom of termination and grade 1 ft 305 mm minimum This is conditional upon the plants and nature of grade surface The exhaust gases are not h...

Страница 15: ...ponent Equivalent Length Equivalent Pipe Length Horizontal Straight Pipe Actual Length in ft x 1 0 Horizontal Pipe 1 x 2 1 3 ft Vertical Straight Pipe Actual Length in ft x 0 5 Vertical Pipe 0 5 x 8 4...

Страница 16: ...CHIMNEYS Your new furnace is so efficient an unlined chimney could remain cold and cause a downward pressure creating poor burning incomplete combustion or back draft A L Vent venting 3 or 4 B L Vent...

Страница 17: ...high winds blowing directly up the air inlet during a simultaneous power failure see diagram above 5 It is important not to terminate the inlet of the fresh air intake too close to the venting outlet...

Страница 18: ...k the PL vent clean out tee or elbow onto the pipe adaptor Don t seal the entire 3 diameter pipe as you will not be able to disassemble the pipe at a later date The bead of silicone will act as a gask...

Страница 19: ...is not enclosed in an insulated chase way Storm Collar 36 on a flat roof 3 clearance around vent 24 NOTE It is not recommended to install vertical venting on the outside of the wall without enclosing...

Страница 20: ...20 Storm Collar Design system to accommodate the cold air return app 24 of room needed...

Страница 21: ...return air would have to be provided When installed in a garage the unit must be installed so that the burners and ignition source are located not less than 18 inches above the floor and the furnace m...

Страница 22: ...required for this installation and attach to the back of the filter panel Order part CF28 to convert cold air return from rectangular to 12 round Return air is very important to the furnace operating...

Страница 23: ...ure that when the warm air plenum is installed that there is adequate room to open and load the hopper lid Place furnace so that maintenance and operation of the unit can be performed Hopper lid minim...

Страница 24: ...ing or hitting any corners If the glass touches any of the casting when tightening it will break CLEANING THE GLASS When the fire is first started it will produce some smoke The smoke might accumulate...

Страница 25: ...es shown pulled out NOTE Always push in to operate unit Ash Cleanouts located on the left and right side of the front of unit Slide out for cleaning Shown in the pulled out Position NOTE Always push b...

Страница 26: ...or set the hot CES on a combustible surface After you have lit the fire and the fire is established you can place the CES back on the firepot and the fire will start quicker NOTE the fire may not be c...

Страница 27: ...mately inch of fuel in the bottom of the firepot Do not let the fuel build up any higher than that or it will cause the fire to burn dirty and you will get excessive ash If the fuel level is too low b...

Страница 28: ...ottom of the firepot The number 3 heat setting is best for corn and the number 4 heat setting is best for wood pellets for a high fire burn The high heat setting should only be used if the home is ove...

Страница 29: ...t with your Magnum 7500 installer 9 The base of the flame should be blue in color and the top of the flame should be yellow 9 If the flame does not have enough draft fuel will build up in the firepot...

Страница 30: ...STALLATION INSTRUCTIONS CREOSOTE FORMATION AND NEED FOR REMOVAL With the low operating temperatures of the Magnum 7500 furnace and if the venting is on an exterior installation creosote may form Creos...

Страница 31: ...does not put your fire out If fuel moisture is high do this once a day 9 Shut down the furnace as directed in the operating instructions Allow the furnace to cool to room temperature Remove the small...

Страница 32: ...heat exchanger plates be sure to re install them If they keep falling out replace them with new ones Do not operate the unit without them installed If you are having trouble contact your local servic...

Страница 33: ...t is needed Disconnect the power source before performing any maintenance or electrical service work Plug the power supply cord into a surge protected and grounded 15 amp branch circuit The outlet mus...

Страница 34: ...e thermostat option to achieve uniform control over your heating needs By setting the unit on a number 3 setting this is the normal setting but can be any setting from 2 high for high fire and letting...

Страница 35: ...istribute cold air and the furnace will not operate efficiently Circuit Board Control AES MF3593 2 wire low voltage thermostat Power Cord Receptacle Power cord Black Green Ground Fuel Stirrer Gear mot...

Страница 36: ...ntrol knob is adjusted properly Turn the manual air knob open until desired burn is achieved 9 Check gasket seal around the door If the door is loose adjust the handle latch A small adjustment can be...

Страница 37: ...hopper Add fuel if necessary 9 Have your Magnum 7500 reseller diagnose the problem and replace the parts Furnace runs for 30 minutes and then shuts down Exhaust gas is not up to temperature Started o...

Страница 38: ...licone sealer 9 Use an approved ash vacuum system 9 Have the home checked for negative pressure and proper installation of ductwork etc Buildup of soot on glass venting and heat exchangers Dirty fuel...

Страница 39: ...ove or venting Poor exhaust vent configuration Negative pressure present in the home Combustion motor going out Use combustion enhancement system Adequately screen corn Dirty wet fuel will produce exc...

Страница 40: ...blink being the lowest and 10 blinks being the highest When you turn the adjustment screw to the next setting the light will blink the number that you are on and then the light will stay on Example If...

Страница 41: ...g the slide gate be careful not to damage the gasket Re tighten the bolts and check for leakes If your furnace burns with a lazy flame or does not appear to get enough draft the draft gate is closed t...

Страница 42: ...rchaser shall assume all costs related to shipping the replacement parts or return of the unit to the factory for replacement If it is determined that the defect was caused by the Manufacturer the Man...

Страница 43: ...43 SERVICE RECORD DATE SERVICE OR CLEANING PERFORMED This record must be sent in when any warranty claims are made...

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