background image

 

28

 
 
 

Startup 

When the circuit board is energized (unit plugged in) there is a 15 second purging of the auger tube to 
allow fuel to enter the firepot.  To initiate the Startup, turn the heat setting knob to the number 3 setting.  
If the unit is started on the 1 or 2 settings the firebox temperature may not rise fast enough for the low 
limit censor to engage.  When the heat setting knob is turned on, the draft blower starts but the auger feed 
does not start feeding fuel until after 3 minutes. 
 
The fuel stirrer can be turned on at this time and run for a couple of turns to stir the fuel. After the fuel is 
lit, the fuel stirrer can be left on the number 1 setting.   Corn may require a higher setting if the moisture 
content is high or if the corn has a high starch content.  Wood pellets may require a higher setting if the 
ash content is high or if you are running the unit on the high setting. 
 

NOTE:

 Make sure that the wall thermostat is turned up so that the unit will start on the number 3 setting. 

 
If the fire is not hot enough to engage the low limit sensor, (within 20 minutes) the circuit board will cycle 
through the shut down mode and the unit will shut down.  The green indicator light will blink rapidly to 
show that the unit is not operating properly.  To restart the system, simply turn the heat-setting knob to the 
off position and turn back on to the number 3 setting. 
 
Once the unit is operating at the proper temperature (usually 10-15 minutes), select the heat setting that 
you want, adjust the manual draft adjustment lever so that the fuel is app. ½ inch thick in the bottom of 
the firepot.  

(there should be a nice bed of red coals in the bottom of the firepot)  

 
The number 3 heat setting is best for corn and the number 4 heat setting is best for wood pellets for a high 
fire burn.  The high heat setting should only be used if the home is over 2500 square feet or the weather is 
extremely cold.  The high heat setting is intended for use with wood pellets and the highest heat setting 
for corn would be the number 4 setting.  
 
The unit is not designed to be operated for long periods of time on the highest setting.  Optimum 
efficiency is achieved by using lower settings.  It is also recommended that the unit not be run for 
extended periods of time on the number 1 setting.  The draft blower and venting will fill up with fly ash 
after a long period of time.  Once a day turn the manual draft knob open all the way and turn the unit up 
on high.  Run it this way for a few minutes to clear the venting and draft blower.  It is good to run the unit 
on one of the higher settings at least once a week to clear the system and eliminate the buildup of fly ash. 
 

Shutdown 

To shut the unit down simply turn the heat setting knob to the off position and the system will enter the 
shut down mode.  

The fuel stirrer, room fan and exhaust blower

 will continue to operate until the low 

limit safety censor tells it that the fire is out and the firepot has gone through its cleaning cycle.  After this 
time the fuel stirrer will shut off.  When this happens the fuel auger will go into the purging cycle and 
auger a small amount of fuel out of the auger into the firepot.  Then the entire system shuts down. 
 

 

  
 
 

CIRCUIT BOARD FUNCTIONS 

Before starting up the Magnum 7500 Corn/Wood Pellet unit again, it is important to remember to shut 
off the fuel stirrer so that the fire can be started properly.  It will also ensure that the fuel stirrer will 
not start with someone having his or her hand in the firepot area. 

Содержание MAGNUM 7500

Страница 1: ...stallation and operation instructions provided and if a question arises contact local building or fire officials about restrictions and installation requirements in your area 9 Read the operations and...

Страница 2: ...SIDE COMBUSTION AIR CONNECTION 16 INSTALLATION CONFIGURATIONS 17 19 DUCTING 20 22 GLASS MAINTENANCE ADJUSTMENT REMOVAL AND REPLACEMENT 23 STOVE CONTROLS 24 COMBUSTION ENHANCEMENT SYSTEM CES 25 LIGHTIN...

Страница 3: ...ers have referral rewards available and I encourage you to ask your local dealer how to get involved in helping make our country energy self sufficient GOOD LUCK American Energy Systems Inc manufactur...

Страница 4: ...proximately 1 1 3 pounds of Clean Burn for every hopper of corn app 5 6 handful s To mix the Clean Burn additive simply add it to the corn and mix in by hand If you have corn with low starch content y...

Страница 5: ...5 GIVE CLEAN BURN A TRY YOU WILL BE PLEASANTLY SURPRISED CLEAN BURN...

Страница 6: ...the air control to maintain the fire The unit is designed to adapt to different size fuels and consumption circumstances If you are experiencing different feed rates than shown or if the heat desired...

Страница 7: ...s to the installation of this product not included in this manual the building codes will take precedent and must be followed Contact your local building inspector to obtain any necessary permits or i...

Страница 8: ...at least 6 inches 150mm in front and 6 inches 150 mm on either side of the fuel loading and ash removal doors 9 Do not attempt internal service to the unit when it is burning and or plugged into power...

Страница 9: ...URNACE THAT IS NOT EQUIPPED WITH AN AIR CIRCULATION BLOWER OR TO A CHIMNEY OR VENT SERVING A GAS FURNACE OR GAS APPLIANCE 9 THE MAGNUM 7500 CORN WOOD PELLET FURNACE IS COMPATIBLE WITH THE FOLLOWING ga...

Страница 10: ...11 12 percent moisture recommended 9 Store your corn supply in a dry place and keep the bags or container sealed to prevent your corn from absorbing excess moisture Test the moisture content periodic...

Страница 11: ...of the furnace 9 Mixing Corn with the Wood Pellets can be done and will provide a little less heat in the spring and fall Also if the Corn is a little wet mixing pellets in will help the fire maintai...

Страница 12: ...joists is 2 14 x 24 cold air return Floor protection must be provided because of possible spillage of ashes and burning fuel There must be non combustible materials placed 6 in front of and 6 to the s...

Страница 13: ...of the unit the B clearance is 1 C clearance is for a vertical vent install It is highly recommended that you have 2 feet clearance around the unit for servicing and maintenance Both the left and rig...

Страница 14: ...g or have been fixed so they cannot open 9 Distance from bottom of termination and grade 1 ft 305 mm minimum This is conditional upon the plants and nature of grade surface The exhaust gases are not h...

Страница 15: ...ponent Equivalent Length Equivalent Pipe Length Horizontal Straight Pipe Actual Length in ft x 1 0 Horizontal Pipe 1 x 2 1 3 ft Vertical Straight Pipe Actual Length in ft x 0 5 Vertical Pipe 0 5 x 8 4...

Страница 16: ...CHIMNEYS Your new furnace is so efficient an unlined chimney could remain cold and cause a downward pressure creating poor burning incomplete combustion or back draft A L Vent venting 3 or 4 B L Vent...

Страница 17: ...high winds blowing directly up the air inlet during a simultaneous power failure see diagram above 5 It is important not to terminate the inlet of the fresh air intake too close to the venting outlet...

Страница 18: ...k the PL vent clean out tee or elbow onto the pipe adaptor Don t seal the entire 3 diameter pipe as you will not be able to disassemble the pipe at a later date The bead of silicone will act as a gask...

Страница 19: ...is not enclosed in an insulated chase way Storm Collar 36 on a flat roof 3 clearance around vent 24 NOTE It is not recommended to install vertical venting on the outside of the wall without enclosing...

Страница 20: ...20 Storm Collar Design system to accommodate the cold air return app 24 of room needed...

Страница 21: ...return air would have to be provided When installed in a garage the unit must be installed so that the burners and ignition source are located not less than 18 inches above the floor and the furnace m...

Страница 22: ...required for this installation and attach to the back of the filter panel Order part CF28 to convert cold air return from rectangular to 12 round Return air is very important to the furnace operating...

Страница 23: ...ure that when the warm air plenum is installed that there is adequate room to open and load the hopper lid Place furnace so that maintenance and operation of the unit can be performed Hopper lid minim...

Страница 24: ...ing or hitting any corners If the glass touches any of the casting when tightening it will break CLEANING THE GLASS When the fire is first started it will produce some smoke The smoke might accumulate...

Страница 25: ...es shown pulled out NOTE Always push in to operate unit Ash Cleanouts located on the left and right side of the front of unit Slide out for cleaning Shown in the pulled out Position NOTE Always push b...

Страница 26: ...or set the hot CES on a combustible surface After you have lit the fire and the fire is established you can place the CES back on the firepot and the fire will start quicker NOTE the fire may not be c...

Страница 27: ...mately inch of fuel in the bottom of the firepot Do not let the fuel build up any higher than that or it will cause the fire to burn dirty and you will get excessive ash If the fuel level is too low b...

Страница 28: ...ottom of the firepot The number 3 heat setting is best for corn and the number 4 heat setting is best for wood pellets for a high fire burn The high heat setting should only be used if the home is ove...

Страница 29: ...t with your Magnum 7500 installer 9 The base of the flame should be blue in color and the top of the flame should be yellow 9 If the flame does not have enough draft fuel will build up in the firepot...

Страница 30: ...STALLATION INSTRUCTIONS CREOSOTE FORMATION AND NEED FOR REMOVAL With the low operating temperatures of the Magnum 7500 furnace and if the venting is on an exterior installation creosote may form Creos...

Страница 31: ...does not put your fire out If fuel moisture is high do this once a day 9 Shut down the furnace as directed in the operating instructions Allow the furnace to cool to room temperature Remove the small...

Страница 32: ...heat exchanger plates be sure to re install them If they keep falling out replace them with new ones Do not operate the unit without them installed If you are having trouble contact your local servic...

Страница 33: ...t is needed Disconnect the power source before performing any maintenance or electrical service work Plug the power supply cord into a surge protected and grounded 15 amp branch circuit The outlet mus...

Страница 34: ...e thermostat option to achieve uniform control over your heating needs By setting the unit on a number 3 setting this is the normal setting but can be any setting from 2 high for high fire and letting...

Страница 35: ...istribute cold air and the furnace will not operate efficiently Circuit Board Control AES MF3593 2 wire low voltage thermostat Power Cord Receptacle Power cord Black Green Ground Fuel Stirrer Gear mot...

Страница 36: ...ntrol knob is adjusted properly Turn the manual air knob open until desired burn is achieved 9 Check gasket seal around the door If the door is loose adjust the handle latch A small adjustment can be...

Страница 37: ...hopper Add fuel if necessary 9 Have your Magnum 7500 reseller diagnose the problem and replace the parts Furnace runs for 30 minutes and then shuts down Exhaust gas is not up to temperature Started o...

Страница 38: ...licone sealer 9 Use an approved ash vacuum system 9 Have the home checked for negative pressure and proper installation of ductwork etc Buildup of soot on glass venting and heat exchangers Dirty fuel...

Страница 39: ...ove or venting Poor exhaust vent configuration Negative pressure present in the home Combustion motor going out Use combustion enhancement system Adequately screen corn Dirty wet fuel will produce exc...

Страница 40: ...blink being the lowest and 10 blinks being the highest When you turn the adjustment screw to the next setting the light will blink the number that you are on and then the light will stay on Example If...

Страница 41: ...g the slide gate be careful not to damage the gasket Re tighten the bolts and check for leakes If your furnace burns with a lazy flame or does not appear to get enough draft the draft gate is closed t...

Страница 42: ...rchaser shall assume all costs related to shipping the replacement parts or return of the unit to the factory for replacement If it is determined that the defect was caused by the Manufacturer the Man...

Страница 43: ...43 SERVICE RECORD DATE SERVICE OR CLEANING PERFORMED This record must be sent in when any warranty claims are made...

Отзывы: