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9.1.14 Ratchet clutch maintenance

INTERVAL

Every 6 months

Perform maintenance on the ratchet clutches

according to the instructions from the universal
joint shaft manufacturer

CMS-I-00003044

9.1.15 Universal joint shaft maintenance

INTERVAL

Every 50 operating hours

as required

Perform maintenance on the universal joint shaft
according to the instructions from the universal
joint shaft manufacturer

CMS-T-00004584-A.1

CMS-T-00004585-A.1

9 | Repairing the machine

Maintaining the machine

MG6750-EN-II | C.1 | 21.07.2021

Содержание KG 6002-2

Страница 1: ...Original operating manual Rotary cultivator KG 6002 2 SmartLearning www amazone de...

Страница 2: ...Please enter the identification data of the implement The identification data can be found on the rating plate...

Страница 3: ...n of the warning symbols 31 4 6 Threaded cartridge 35 4 7 3 point mounting frame 36 4 8 Rating plate on the implement 36 4 9 Universal operating tool 37 4 10 Universal joint shaft locking mechanism 37...

Страница 4: ...5 Telescoping the track marker 77 6 9 Calculating the permissible payload 78 7 Using the machine 79 7 1 Using the implement 79 7 2 Checking the set working depth 79 7 3 Using the track marker 80 7 4...

Страница 5: ...103 10 1 Lifting the implement 103 10 2 Lashing the machine 104 11 Appendix 105 11 1 Bolt tightening torques 105 11 2 Other applicable documents 106 12 Directories 107 12 1 Glossary 107 12 2 Index 10...

Страница 6: ......

Страница 7: ...Indicates a direct threat with high risk for severe physical injury such as loss of limbs or death WARNING Indicates a possible threat with moderate risk for severe physical injury or death CAUTION In...

Страница 8: ...specified sequence of the actions must be observed Example 1 Instruction 1 2 Instruction 2 1 1 3 1 Instructions and responses Reactions to instructions are marked with an arrow Example 1 Instruction...

Страница 9: ...require a specific sequence are shown as a list with arrows Example Instruction Instruction Instruction 1 1 4 Lists Lists without an essential order are shown as a list with bullets Example Point 1 P...

Страница 10: ...uggestions for improvement help us to create ever more user friendly operating manuals Please send us your suggestions by post fax or email Fax 49 0 5405 501 234 Postfach 51 AMAZONEN WERKE H Dreyer SE...

Страница 11: ...afely perform work with the machine within the scope of this operating manual The person understands the functioning of the machine within the scope of their work and can recognise and prevent dangers...

Страница 12: ...n agricultural implements themselves Farmers can be e g Farmers with higher education or training from a technical college Farmers by experience e g inherited farm comprehensive practical knowledge Co...

Страница 13: ...result children are at a higher risk Keep children away When you drive out or actuate machine movements make sure that there are no children in the danger area 2 1 1 4 Operational safety 2 1 1 4 1 Pe...

Страница 14: ...erating manual Any damage that you cannot fix yourself according to this operating manual must be fixed by a qualified specialist workshop Observe the technical limit values Non observance of the tech...

Страница 15: ...y protective equipment that is in proper condition and offers effective protection Adjust the personal protective equipment to the person e g the size Observe the manufacturer s instructions regarding...

Страница 16: ...essure Escaping high pressure hydraulic fluid can penetrate into the body through the skin and cause serious personal injuries A hole the size of a needle can already result in serious personal injuri...

Страница 17: ...against rotating by attaching the chains If the universal joint shaft is angled down too much switch off the universal joint shaft If you do not need the universal joint shaft switch off the universa...

Страница 18: ...bjects can be ejected out of or away from the implement If the danger area is not observed it can result in serious personal injury or death Keep people out of the danger area of the machine If people...

Страница 19: ...the tractor and the implement If you couple or uncouple the implement to or from the tractor be very careful Use only suitable tractors for coupling and transporting the implement If the implement is...

Страница 20: ...tractor weight to ensure sufficient steering power Use front ballast weights if necessary Always attach the front or rear ballast weights properly on the specified fixing points Calculate and observe...

Страница 21: ...and killed Only park the machine on stable and even ground Before you perform setting or maintenance work make sure that the implement is in a stable position In case of doubt support the implement F...

Страница 22: ...th Have any design changes and extensions performed only by a qualified specialist workshop To ensure that the operating permit remains valid in accordance with national and international regulations...

Страница 23: ...oads down to the ground Relieve the pressure in the hydraulic hose lines If you have to work on or under raised loads lower the loads or secure raised machine parts with a hydraulic or mechanical lock...

Страница 24: ...ng to this operating manual Only perform the work that is described in this operating manual Maintenance work that is not described in this operating manual should only be performed by a qualified spe...

Страница 25: ...3 point mounting frame drawbars trailer support trailer coupling tensioned crosspiece as well as axles and axle suspensions lines and tanks containing flammable substances Allow only qualified specia...

Страница 26: ...mplement are not secured against unintentional starting and rolling away the tractor and implement can be set in motion in an uncontrolled manner and can run over crush and kill people Lower the raise...

Страница 27: ...e that the protective equipment is functional If protective equipment is missing damaged or removed implement parts can cause serious personal injury or even death Check the implement at least once a...

Страница 28: ...on so that safe stepping and standing is ensured Never climb onto the machine when it is in motion Climb up and down facing the machine When climbing up and down maintain 3 point contact with the acce...

Страница 29: ...ine may only be used and maintained by persons who fulfil the requirements The personnel requirements are described in the section Personnel qualification The operating manual is part of the machine T...

Страница 30: ...ection 4 Wheel mark eradicator 5 Transport frame locking device 6 3 point mounting frame 7 Centre line eradicator 8 Rating plate on the implement 9 Universal joint shaft 10 Tines 11 Lighting and ident...

Страница 31: ...unction of the implement The tines 4 break open the soil Organic residues 5 are intensively incorporated The levelling board 3 levels the flow of soil between the tool tines and the roller 1 To crush...

Страница 32: ...sockets 1 of the tool carrier The sockets are shaped in such a way that the tines have a spring action and can deflect on rocks and other obstacles CMS I 00002948 For operation as a seeding combinatio...

Страница 33: ...ttachment of the supporting chains rules out the risk of winding 2 1 CMS I 00002930 4 4 2 Tool protection The tool guard prevents sand clods or stones from being thrown up and out of the implement The...

Страница 34: ...rom unfolding unintentionally The transport lock is opened with the pull rope 2 CMS I 00002934 4 4 4 Roller transport lock The transport lock 1 prevents the outer carrying arms 2 from swinging excessi...

Страница 35: ...swinging excessively with the trailing roller in the folded state CMS I 00002933 4 5 Warning symbols 4 5 1 Positions of the warning symbols CMS I 00002937 CMS T 00003995 C 1 CMS T 00003996 C 1 4 Produ...

Страница 36: ...e are permanent or unexpected dangers A warning symbol consists of two fields Field 1 shows the following A pictogram depicting the danger area surrounded by triangular safety symbol The order number...

Страница 37: ...or machine is running do not remove any protective equipment Make sure that there is nobody standing in the danger area CMS I 00000419 MD 078 Risk of crushing fingers or hands As long as the tractor e...

Страница 38: ...ng machine parts As long as engine of the tractor or machine is running stay away from the danger area Make sure that there is nobody standing in the danger area CMS I 000691 MD094 Danger due to trans...

Страница 39: ...lines using your hand or fingers If you are injured by hydraulic oil consult a doctor immediately CMS I 000216 MD 097 Risk of crushing between the tractor and the implement Before you actuate the trac...

Страница 40: ...tor engine is running maintain an adequate safety distance from swivelling implement parts Make sure that there is nobody standing close to swivelling parts CMS I 00003312 MD113 Risk of accident due t...

Страница 41: ...sport due to improperly secured machine Only attach the lashing belts at the marked lashing positions for transporting the machine CMS I 00000450 MD 199 Risk of accident if the hydraulic system pressu...

Страница 42: ...to couple the implement onto the tractor The 3 point mounting frame can be adjusted to the 3 power power lift with spacer discs 4 8 Rating plate on the implement 1 Implement number 2 Vehicle ID number...

Страница 43: ...082 4 10 Universal joint shaft locking mechanism If the tool carriers encounter an obstacle the tool carriers can be blocked Depending on the implement equipment the ratchet clutches 1 or shear bolts...

Страница 44: ...on for road travel can vary depending on the national regulations 4 11 2 Lighting and identification to the front 1 Warning signs 2 Reflector white 3 Side marker lights 1 2 3 CMS I 00002940 NOTE The l...

Страница 45: ...e ring roller KW The wedge ring roller with a diameter of 580 mm is very suitable for medium soils The adjustable scrapers keep the area between the wedge rings clean CMS I 00000505 CMS T 00003999 B 1...

Страница 46: ...packer roller with a diameter of 600 mm is very suitable for medium and heavy soils The adjustable scrapers keep the area between the sprocket wheels clean CMS I 00000508 4 13 4 Trapeze ring roller TR...

Страница 47: ...oil cooler is connected to the tractor socket Every 20 minutes the fan changes its direction of rotation for approx 40 seconds This eliminates any dirt from the cooler fins The gear shaft drives the o...

Страница 48: ...gth 1950 In combination with track marker 3680 Working width 6085 Centre of gravity distance with roller 650 5 2 Permissible total weight KG 6002 2 kg 6950 5 3 Mounting category Type Mounting category...

Страница 49: ...em Battery voltage 12 V Lighting socket 7 pin in accordance with ISO 1724 In conjunction with oil cooler Socket for additional fan 3 pin in accordance with DIN9680 Hydraulic system Maximum operating p...

Страница 50: ...sion sound pressure level is primarily dependent on the vehicle used 5 8 Drivable slope inclination Across the slope On left in direction of travel 15 On right in direction of travel 15 Up the slope a...

Страница 51: ...filling Glygoyle 30 SNR 130563 Glygoyle HE 220 ARAL DEGOL GS 220 BP Enersyn SG XP 220 Castrol Alphasyn PG 220 Optiflex A 220 Tribol 800 220 Fuchs RENOLIN PG 220 Fuchs Lubritech GEARMASTER PGP 220 Kl...

Страница 52: ...lists several gear oil types that comply with the standard Manufacturer Gear oil Wintershall Factory filling ERSOLAN 460 Agip Blasia 460 ARAL Degol BG 460 Autol Precis GEP 460 Avia Avilub RSX 460 BP...

Страница 53: ...or ballast weights TH kg Rear axle load of the operational tractor without mounted implement or ballast weights GV kg Total weight of front mounted implement or front ballast GH kg Permissible total...

Страница 54: ...the centre of the rear axle and the centre of the lower link connection d m Centre of gravity distance Distance between the centre of the lower link coupling point and centre of gravity of the rear mo...

Страница 55: ...values in the following table IMPORTANT Danger of accident due to implement damage caused by excessive loads Check if the calculated loads are smaller or equal to the permissible loads Actual value ac...

Страница 56: ...ithout spacer disc 1 Determine the spacer discs according to the catch hooks on the tractor 2 Install the ball sleeves and spacer discs 6 3 Installing the universal joint shaft on the implement NOTE T...

Страница 57: ...acket 1 under the universal joint shaft 6 Put the universal joint shaft in the bracket 1 CMS I 00003520 6 4 Using the centre line eradicator The centre line eradicator 1 levels the tillage horizon bet...

Страница 58: ...t the switch 1 in position 1 2 When the lamp 2 lights up put the beige tractor control unit in float position The hydraulic top link is now in float position 2 1 CMS I 00003249 3 To block the hydrauli...

Страница 59: ...link 2 4 Check whether the top link catch hooks 3 and lower link catch hooks 4 are correctly locked CMS I 00001225 6 6 2 Coupling the hydraulic hose lines All hydraulic hoses are equipped with handles...

Страница 60: ...e tool tines Increase Double acting Reduce Yellow Track marker Unfold Double acting Fold Blue Top link Lengthening Double acting Shortening Red Pressure relief through pressureless return flow WARNING...

Страница 61: ...draulic plugs 3 Couple the hydraulic hose lines 1 to the hydraulic sockets of the tractor according to the marking 2 The hydraulic plugs lock perceptibly 4 Route the hydraulic hose lines with sufficie...

Страница 62: ...ply for additional fan 1 Insert the plug for the additional fan power supply 2 Route the supply cable with sufficient freedom of movement and without chafing or pinching points 3 Switch on the 12V soc...

Страница 63: ...1 4 Pull on the locking lever 2 The locking pins 3 are released 5 Park the linch pin on the locking lever CMS I 00002985 6 To extend the hydraulic top link see section Using the hydraulic top link The...

Страница 64: ...ENTS The transport frame is uncoupled 1 Raise the implement 2 actuate the green 2 tractor control unit The transport lock is unloaded 3 Until the implement sections have reached the end position Actua...

Страница 65: ...depth Higher Deep tillage Lower Shallow tillage 2 Raise the implement The depth setting pins 3 are no longer resting on the carrying arms 2 3 Secure the tractor and implement 4 Remove the linch pin 1...

Страница 66: ...tillage 4 Very deep tillage 8 Raise the implement The depth setting pins are no longer resting on the carrying arms 9 Remove the linch pin 10 Insert the depth setting pin 3 at the desired position 11...

Страница 67: ...th setting pin Working depth 1 Very shallow tillage 2 Somewhat deeper tillage 3 Even deeper tillage 4 Very deep tillage 16 Insert the depth setting pin 3 at the desired position 17 Secure the depth se...

Страница 68: ...control unit or For shallower soil tillage actuate the blue 2 tractor control unit The hydraulic cylinders are supported by the carrying arms 2 Read the working depth on the scale 2 3 Lock the tracto...

Страница 69: ...the universal operating tool in the adjustment device 1 3 Hold the universal operating tool 4 in position 4 Release the locking mechanism Work application Working depth After the plough The levelling...

Страница 70: ...es higher at the front 3 Move the side guide plates to the desired position using the handle 1 4 Tighten the bolts 4 The soil guiding angle brackets may not work too deep The soil guiding angle bracke...

Страница 71: ...th the nut 2 2 Make the same setting for the opposite side of the implement CMS I 00002978 6 7 8 Adjusting the scraper to the roller The scrapers on the roller are set at the factory The scrapers can...

Страница 72: ...aised for transporting the implement The track markers are hydraulically locked CMS I 00002951 REQUIREMENTS The implement is unfolded 1 Apply pressure to the yellow 1 tractor control unit The track ma...

Страница 73: ...To move the track marker disc 3 in the desired position pull out the handle 1 4 Tighten the bolt 5 If the setting range is not enough loosen the bolts 4 with the universal operating tool 6 Move the tr...

Страница 74: ...Make the same setting for the opposite side of the implement 5 After 5 hours of operation check the bolt connection for tight fit 1 2 CMS I 00001077 6 7 10 Preparing the wheel mark eradicator for ope...

Страница 75: ...king pin with the linch pin 9 Install the shear bolt 10 Install the nut and tighten it CMS I 00004508 6 7 10 2 Adjusting the wheel mark eradicator to the track width REQUIREMENTS The implement is rais...

Страница 76: ...sening of various soils Medium pulling force requirement 3 Narrow coulter Deep loosening of light soils Low pulling force requirement CAUTION Risk of injury from sharp edges on the coulters and the bo...

Страница 77: ...sandy soils Shallow soil tillage If the ratchet clutch reacts too frequently immediately increase the universal joint shaft speed to 1000 rpm 1 Depending on the set gear ratio 1 selected universal joi...

Страница 78: ...nt shaft speed to 1000 rpm 1 Depending on the selected gear 2 selected universal joint shaft speed 4 and the desired tine speed 3 determine the desired gear ratio 1 2 1 3 4 CMS I 00003272 ENVIRONMENTA...

Страница 79: ...ration This setting can be adapted to the operating conditions 1 Raise the implement 2 To engage the transport lock fold the implement sections 3 Loosen the lock nut 1 4 Move the setting screw 2 to th...

Страница 80: ...nt 2 Until the implement sections have reached the end position actuate the green 2 tractor control unit 3 When the transport lock 1 is engaged release the pull rope and move the green tractor control...

Страница 81: ...To reduce the tractor rear axle load the rotary cultivator is connected to the transport frame 1 CMS I 00003162 1 Slowly drive the tractor towards the transport frame 2 2 lower the implement The catc...

Страница 82: ...3 is locked 8 Secure the locking lever with a linch pin CMS I 00003046 IMPORTANT The seeding combination with the coupled transport frame may not be driven in the rigid 3 point hitch Put the hydrauli...

Страница 83: ...ion regulations The vehicle owner and driver are responsible for compliance with the regulations Observe the transport width when the potato tines are installed 6 8 5 Telescoping the track marker 1 Se...

Страница 84: ...determine the payload of the implement Never exceed the payload of the implement Maximum payload Permissible technical implement weight tare weight 1 Read the permissible technical implement weight f...

Страница 85: ...ome worn when constantly working in the soil Replace the tines before they reach the minimum length If the set working depth is greater than the tine length the tool carriers are constantly working in...

Страница 86: ...e counter actuate the yellow tractor control unit several times until the tramline counter detects the correct tramline 7 4 Turning on the headlands 1 To prevent lateral loads when driving in curves o...

Страница 87: ...oaded 3 Until the implement sections have reached the end position Actuate the pull rope and actuate the green 1 tractor control unit 4 When the implement sections have reached the end position releas...

Страница 88: ...tre line eradicator onto solid ground The centre line eradicator must penetrate into loose soil Park the implement sections on a level surface with solid ground 8 3 Uncoupling the power supply 1 Pull...

Страница 89: ...lic hose lines 1 in the hose cabinet 1 CMS I 00001250 8 5 Uncoupling the 3 point mounting frame 1 Park the implement on a level surface with solid ground 2 Release the top link 1 3 Uncouple the top li...

Страница 90: ...ease the fastening chain from the tractor see Universal joint shaft operating manual 4 Release the universal joint shaft from the tractor PTO shaft 5 Put the universal joint shaft in the bracket 1 CMS...

Страница 91: ...oil level in the spur gear trough see page 90 After the first 50 operating hours Changing the oil of the manual transmission see page 91 Changing the oil of the angular gearbox see page 92 Replacing...

Страница 92: ...ear trough see page 90 Every 50 operating hours as required Universal joint shaft maintenance see page 95 Every 50 operating hours Every 3 months Checking the wheel mark eradicator coulter see page 94...

Страница 93: ...he manufacturing date 1 CMS I 00000532 4 Have any worn damaged or aged hydraulic hose lines immediately replaced at a specialist workshop 5 Retighten loose bolted connections 9 1 4 Checking the wheel...

Страница 94: ...ines is undercut replace the tines 150 mm CMS I 00003613 9 1 6 Replacing the tines INTERVAL as required 1 Remove the linch pin 3 2 Remove the pin 1 from the tool carrier 3 Remove the tine 2 1 2 3 CMS...

Страница 95: ...L After initial operation Every 50 operating hours or weekly 1 Park the implement on a horizontal surface 2 If the oil level is not visible in the inspection glass 2 Remove the refill screw 1 3 Refill...

Страница 96: ...pecification 2 and the technical data 5 When the oil level is visible between the markings on the dipstick install the oil dipstick with a new sealing ring 6 install the oil dipstick with a new sealin...

Страница 97: ...r gear trough CMS I 00003087 9 1 10 Changing the oil of the manual transmission INTERVAL After the first 50 operating hours Every 500 operating hours ENVIRONMENTAL INFORMATION Danger due to escaping o...

Страница 98: ...e of oil removal material in an environmentally friendly manner 1 Place a suitable container below the oil drain opening 2 Remove the oil dipstick 3 3 Remove the oil drain plug 1 4 Clean the chip catc...

Страница 99: ...place the oil filter in the oil filter cartridge 4 Fill the oil filter cartridge up to the top edge with an oil in accordance with the technical data 5 Lightly lubricate the new sealing ring on the oi...

Страница 100: ...e wheel mark eradicator coulter has been exceeded the tool carriers constantly work in the soil horizon Replace the coulter when the wear limit has been reached If the distance 1 between the coulter t...

Страница 101: ...ft manufacturer 1 CMS I 00003044 9 1 15 Universal joint shaft maintenance INTERVAL Every 50 operating hours or as required Perform maintenance on the universal joint shaft according to the instruction...

Страница 102: ...ation schedule To ensure that dirt is not pressed into the lubrication points thoroughly clean the grease nipples and the grease gun Only grease the implement with the lubricants listed in the technic...

Страница 103: ...w of lubrication points CMS I 00003009 Every 50 operating hours Every 6 months 1 2 CMS I 00003003 CMS I 00003004 CMS T 00004121 A 1 9 Repairing the machine Lubricating the implement MG6750 EN II C 1 2...

Страница 104: ...3 4 CMS I 00003005 CMS I 00003002 5 CMS I 00003006 Every 100 operating hours Every 6 months 6 CMS I 00003007 9 Repairing the machine Lubricating the implement MG6750 EN II C 1 21 07 2021 98...

Страница 105: ...see page 101 Excessive torques on the ratchet clutch see page 101 The additional fan on the oil cooler is not rotating Malfunction of the additional fan regulation see page 101 The lighting for road t...

Страница 106: ...ft speed 4 Resume working After the tines have encountered and obstacle the obstacle is jammed between the tines The ratchet clutch does not engage automatically 1 Raise the implement 2 Secure the tra...

Страница 107: ...xcessive torques on the ratchet clutch Universal joint shaft speeds lower than 1000 rpm cause high torques on the ratchet clutch If the ratchet clutch is often triggered set the speed of the universal...

Страница 108: ...high pressure nozzle Never direct the cleaning jet of the high pressure cleaner or hot water high pressure cleaner onto the marked components Never aim the cleaning jet of high pressure cleaners or h...

Страница 109: ...at the marked lashing points the implement can be damaged during lifting and endanger safety Only attach the slings for lifting at the marked lashing points To determine the required load bearing capa...

Страница 110: ...are not attached at the marked lashing points the implement can be damaged during lashing and endanger safety Attach the lashing straps only at the marked lashing points CMS I 00003251 REQUIREMENTS T...

Страница 111: ...10 9 12 9 M8 13 25 35 41 M8x1 27 38 41 M10 16 17 49 69 83 M10x1 52 73 88 M12 18 19 86 120 145 M12x1 5 90 125 150 M14 22 135 190 230 M 14x1 5 150 210 250 M16 24 210 300 355 M16x1 5 225 315 380 M18 27 2...

Страница 112: ...M30 46 1450 2000 2400 M30x2 1600 2250 2700 CMS I 00000065 M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 Nm 2 4 4 9 8 4 20 4 40 7 70 5 112 174 242 342 470 589 11 2 Other applicable documents Tractor o...

Страница 113: ...erating materials Operating materials serve to ensure operational readiness Operating materials include e g cleaning agents and lubricants such as lubricating oil greases or cleaners T Tractor In this...

Страница 114: ...nual transmission 91 Oils and filling capacities 45 Checking the oil level Angular gearbox 90 Manual transmission 89 Spur gear trough 90 Checking the set working depth 79 Cleaning 102 Contact data Tec...

Страница 115: ...ator to the track width 69 Uncoupling the transport frame 57 Unfolding the implement 58 73 81 Using the centre line eradicator 51 Working depth adjustment for the levelling board 63 Preparing the mach...

Страница 116: ...ngth adjusting 67 telescoping 77 Transport width with installed potato tines 77 U Uncoupling the transport frame 57 Uncoupling the universal joint shaft 84 Unfolding the implement 58 73 81 Universal j...

Страница 117: ......

Страница 118: ...AMAZONEN WERKE H DREYER SE Co KG Postfach 51 49202 Hasbergen Gaste Germany 49 0 5405 501 0 amazone amazone de www amazone de MG6750 EN II C 1 21 07 2021...

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