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32

Install the duct system in accordance with Standards of 

the National Board of Fire Underwriters for the Installation 

of Air Conditioning, Warm Air Heating and Ventilating 

Systems. Pamphlets No. 90A and 90B.

A closed return duct system must be used, with the return 

duct connected to the furnace. NOTE:  Ductwork must 

never be attached to the back of the furnace.  For upflow 

installations requiring 1800 CFM or more, use either two 

side returns or bottom return or a combination of side /

bottom. Flexible joints may be used for supply and return 

con nections to reduce noise transmission. To prevent the 

blower from inter fering with combustion air or draft when a 

central return is used, a connecting duct must be installed 

between the unit and the utility room wall.  Never use a 

room, closet, or alcove as a return air chamber.

Checking Duct Static

Refer to your furnace rating plate for the maximum ESP 

(external duct static) rating.

Total external static refers to everything external to the 

furnace cabinet. Cooling coils, filters, ducts, grilles, 

registers must all be considered when reading your total 

external static pressure. The supply duct pressure must 

be read between the furnace and the cooling coil. This 

reading is usually taken by removing the “A” shaped block 

off plate from the end on the coil; drilling a test hole in 

it and reinstalling the block off plate. Take a duct static 

reading at the test hole. Tape up the test hole after your 

test is complete. The negative pressure must be read 

between the filter and the furnace blower. 

Too much external static pressure will result in insufficient 

air that can cause excessive temperature rise. This can 

cause limit switch tripping and heat exchanger failure.

To determine total external duct static pressure, proceed 

as follows;

1. 

With clean filters in the furnace, use a manometer to 

measure the static pressure of the return duct at the 

inlet of the furnace. (Negative Pressure)

2.  Measure the static pressure of the supply duct. 

(Positive Pressure)

3. 

The difference between the two numbers is .4” w.c.

Example:

-1

 0

 1

 2

 3

Difference is 4

Static reading from return duct = -.1” w.c.

Static reading from supply duct = .3” w.c.

Total external static pressure on this system = .4” w.c.

NOTE:  Both readings may be taken simultaneously 

and read directly on the manometer if so desired. If an 

air conditioner coil or Electronic Air Cleaner is used in 

conjunction with the furnace, the readings must also 

include theses components, as shown in the following 

drawing.

4.  Consult proper tables for the quantity of air.

If the total external static pressure exceeds the maximum 

listed on the furnace rating plate, check for closed 

dampers, registers, undersized and/or oversized poorly 

laid out duct work.

The temperature rise of the furnace must be within the 

temperature rise range listed on the furnace rating plate.

Digital

Manometer

Checking Static Pressure

(80% Furnace Shown, 90% Similar)

Figure 42

E

DGES

 

OF

 

SHEET

 

METAL

 

HOLES

 

MAY

 

BE

 

SHARP

. U

SE

 

GLOVES

 

AS

 

A

 

PRECAUTION

 

WHEN

 

REMOVING

 

SHEET

 

METAL

 

FROM

 

RETURN

 

AIR

 

OPENINGS

.

WARNING

Bottom Return Air Opening [Upflow Models]

The bottom return air opening on upflow models utilizes 

a “lance and cut” method to remove sheet metal from the 

duct opening in the base pan. To remove, simply press 

out the lanced sections by hand to expose the metal strips 

retaining the sheet metal over the duct opening. Using 

tin snips, cut the metal strips and remove the sheet metal 

covering the duct opening.  In the corners of the opening, 

cut the sheet metal along the scribe lines to free the duct 

flanges.  Using the scribe line along the duct flange as a 

guide, unfold the duct flanges around the perimeter of the 

opening using a pair of seamer pliers or seamer tongs.  

NOTE: Airflow area will be reduced by approximately 

18% if duct flanges are not unfolded. This could cause 

performance issues and noise issues.

Содержание C9S96 Series

Страница 1: ...ETY PRECAUTION Brand is a registered trademark of Maytag Corporation or its related companies and is used under license All rights reserved IOG 2029 07 2021 NOTE Please contact your distributor or our...

Страница 2: ...d Horizontally with Left Side Down 22 Upflow Model Installed Horizontally With Left Side Down Alternate 22 CounterFlow Model Installed Vertically 23 Drain Exiting Left Side 23 Drain Exiting Right Side...

Страница 3: ...val 40 Burners 40 Induced Draft and Circulator Blowers 40 Condensate Trap and Drain System Qualified Servicer Only 40 Flame Sensor Qualified Servicer Only 40 Flue Passages Qualified Servicer Only 40 B...

Страница 4: ...E UTILIZED WARNING TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK THE FURNACE MUST BE LOCATED TO PROTECT THE ELECTRICAL COMPONENTS FROM WATER WARNING SAFETY CONSI...

Страница 5: ...ing property damage personal injury or loss of life Advertencia especial para la instalaci n de calentadores manejadoras de aire en reas cerradas como estacionamientos cuartos de servicio El mon xido...

Страница 6: ...FF TURN OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE TURNING OFF THE ELECTRICAL SUPPLY WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CON...

Страница 7: ...must not be used during construction Return air ducts are provided and sealed to the furnace A return air temperature range between 60 F 16 C and 80 F 27 C is maintained MERV 11 pleated minimum 4 0 th...

Страница 8: ...furnaces are not installed directly on carpeting or any other combustible material The only combustible material allowed is wood A special accessory sub base must be used for upright counterflow unit...

Страница 9: ...necessitate greater clearances than the minimum clearances listed above Clearance in accordance with local installation codes the requirements of the gas supplier and the manufacturer s installation i...

Страница 10: ...moment de sa mise en marche cela peut entra ner une intoxication au monoxyde de carbone ou la mort Les tapes suivantes doivent tre suivies pour chacun des appareils raccord s au syst me de ventilatio...

Страница 11: ...ces Most homes will require outside air be supplied to the furnace area by means of ventilation grilles or ducts connecting directly to the outdoors or spaces open to the outdoors such as attics or cr...

Страница 12: ...rd to the recuperator coil front cover Figure 3A Figure 3B Figure 3C Recommended Installation Positions Alternate Electrical and Gas Line Connections This furnace has provisions allowing for electrica...

Страница 13: ...ith materials or components of another manufacturer Refer to the following chart for plastic pipe fittings specifications MATERIALS INSTALLATIONS IN CANADA All installations in Canada must conform to...

Страница 14: ...he combustion air intake pipe is to be installed above a finished ceiling or other area where dripping of condensate will be objectionable insulating the combustion air pipe may be necessary Use 1 2 t...

Страница 15: ...ngths for inlet and flue and NOT a combination 2 Minimum requirement for each vent pipe is five 5 feet in length and one elbow tee 3 Tee used in the vent flue termination must be included when determi...

Страница 16: ...ES OF SHEET METAL HOLES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS WARNING Alternate Vent Intake Pipe Connections Upflow Horizontal models only When installing a furnace horizont...

Страница 17: ...er hole 5 Secure the combustion air flange gasket to the furnace cabinet using the self tapping screws removed in step 1 THE RUBBER ELBOW IS NOT DESIGNED TO SUPPORT A LOAD WHEN THE RUBBER ELBOW IS MOU...

Страница 18: ...pes through the roof must be sealed water tight with proper flashing such as is used with a plastic plumbing vent Horizontal vent pipe terminations should be as shown in the following figures To secur...

Страница 19: ...a single unit If more than one direct vent furnace is to be installed horizontally through a common side wall maintain the clearances as in the Figure 20 Always terminate all exhaust vent outlets at...

Страница 20: ...n than at the drain trap supplied with the furnace If the drain line is routed through an area which may see temperatures near or below freezing precautions must be taken to prevent condensate from fr...

Страница 21: ...ller selects right or left side drain and installs this hose accordingly Hose 1 Hose 2 45 degree barb pipe adapter 45 degree barb pipe adapter Figure 24 4 Install smaller end of hose 3 on 45 elbow and...

Страница 22: ...rubber plug will stretch the plug and allow complete insertion 8 Locate hose 5 and cut 3 from the non grommet end Discard the section without the grommet 9 Insert the cut end of tube 5 through the low...

Страница 23: ...ain per local and National codes Hose 4 x 3 Hose 5 Figure 28 Drain Exiting Right Side See Figure 29 1 Removing the gas manifold assembly will provide better access when re locating the trap To remove...

Страница 24: ...clamp Figure 30 5 From outside the cabinet insert the non grommet end of hose 8 into the front cabinet drain hole and secure on the vent drain elbow barb fitting using a red clamp 6 Place the drain h...

Страница 25: ...ified on the unit rating plate Power supply to the furnace must be NEC Class 1 and must comply with all applicable codes The furnace must be electrically grounded in accordance with local codes or in...

Страница 26: ...nic air cleaner hot terminal is identified as EAC H its neutral terminal is identified as 120V EAC N All field wiring must conform to applicable codes Connections should be made as shown See Figure 32...

Страница 27: ...tions can be made through either the right or left side panel Thermostat wiring entrance holes are located in the blower compartment The following figure shows connections for a heat cool system This...

Страница 28: ...agency Propane Gas Conversion This furnace is shipped from the factory configured for natural gas at standard altitude To operate this furnace on L P gas a LPM 07 LP Conversion kit must be used Propan...

Страница 29: ...rst two threads Use ground joint unions Install a drip leg to trap dirt and moisture before it can enter the gas valve The drip leg must be a minimum of three inches long Install a 1 8 NPT pipe plug f...

Страница 30: ...Location Gas Valve Burners Manual Shut Off Valve upstream from ground joint pipe union Drip Leg Grommet in Standard Gas Line Hole Ground Joint Pipe Union Ground Joint Pipe Union NOTE Union may be ins...

Страница 31: ...the Safety Considerations section of this manual All propane gas equipment must conform to the safety standards of the National Board of Fire Underwriters NBFU Manual 58 CANADA National Standard of C...

Страница 32: ...anometer to measure the static pressure of the return duct at the inlet of the furnace Negative Pressure 2 Measure the static pressure of the supply duct Positive Pressure 3 The difference between the...

Страница 33: ...960803BN 1 16 X 25 Side or Bottom Return M9S960804CN 1 16 X 25 Side or Bottom Return M9S960805CN 2 16 X 25 Side or 1 20 X 25 Bottom Return M9S961005CN 2 16 X 25 Side or 1 20 X 25 Bottom Return M9S9612...

Страница 34: ...ter or a side panel external filter rack kit upflows As an alternative a media air filter or electronic air cleaner can be used as the requested filter The following figures show possible filter locat...

Страница 35: ...Safety Considerations on page 2 of this manual If you do not smell gas after five minutes move the furnace gas valve manual control to the ON position 8 Replace the burner compartment door 9 Open the...

Страница 36: ...n Off Delay period the cool circulator and air cleaner relay are de energized 2nd Stage Cooling Mode Sequence On a call for 2nd stage cooling the Y2 or Y2 and G thermostat contacts close signaling the...

Страница 37: ...the 36G J Valve Pressure Check Kit Part No 0151K00000S 3 Turn ON the gas supply and operate the furnace and all other gas consuming appliances on the same gas supply line 4 Measure furnace gas supply...

Страница 38: ...ressure regulator adjust tower and turn screw clockwise to increase pressure or counterclockwise to decrease pressure Replace regulator cover screw 9 Turn off all electrical power and gas supply to th...

Страница 39: ...tor the airflow combustion air and flue products through the heat exchanger via pressure taps located on the induced draft blower and the coil front cover These switches guard against insufficient air...

Страница 40: ...y Limit Switch Auxiliary Limit Switch Coil Front Cover Integrated Control Module Transformer Door Switch Induced Draft Blower Heat Exchanger with Recuperator Coil Horizontal Unit Filter Removal Filter...

Страница 41: ...nts can be made in 7 Secs increments from0 to 35 Secs Cool Off Delay Delay Seconds Default set at 65 Secs Adjustments can be made in 5 Secs increments from 0 to 120 Secs Blower Speed for Gas Heat Mode...

Страница 42: ...42 1 Stage Status Codes Status Menu Idle Continous Fan Compressor Cooling Low Stage Compressor Cooling High Stage Gas heat Single Stage Control OEM test Mode Mode Main Menu...

Страница 43: ...or blower motor Correct speed or replace blower motor if necessary Loose or improperly connected wiring in high limit circuit Tighten or correct wiring connection Flame sensed with no call for heat Co...

Страница 44: ...ontrol module Blown fuse or tripped circuit breaker Correct condition which caused fuse to open replace fuse Integrated control module is non functional Replace non functional integrated control modul...

Страница 45: ...338 1269 1206 1133 1063 999 934 861 F06 1796 1744 1691 1638 1584 1532 1473 1422 F07 1874 1823 1775 1729 1675 1621 1567 1512 F08 1798 1754 1719 1672 1627 1585 1546 1497 F09 1991 1947 1900 1854 1808 175...

Страница 46: ...05 1338 1269 1206 1133 1063 999 934 861 F06 1796 1744 1691 1638 1584 1532 1473 1422 F07 1874 1823 1775 1729 1675 1621 1567 1512 F08 1798 1754 1719 1672 1627 1585 1546 1497 F09 1991 1947 1900 1854 1808...

Страница 47: ...1364 1309 1260 F05 1338 1269 1206 1133 1063 999 934 861 F06 1796 1744 1691 1638 1584 1532 1473 1422 F07 1874 1823 1775 1729 1675 1621 1567 1512 F08 1798 1754 1719 1672 1627 1585 1546 1497 F09 1991 194...

Страница 48: ...588 45 1534 46 1478 48 1415 50 1357 1299 1246 F04 1600 44 1555 46 1505 47 1460 49 1412 50 1364 1309 1260 F01 1176 N A 1107 N A 1037 N A 969 N A 891 N A 825 753 692 F02 1773 50 1721 52 1671 53 1621 55...

Страница 49: ...0 1039 1008 F05 874 828 791 750 703 655 602 547 F06 950 908 865 826 786 739 689 638 F07 1097 1056 1019 988 952 921 880 842 F08 1166 1127 1092 1060 1027 994 960 926 F09 1407 1373 1338 1308 1282 1253 12...

Страница 50: ...653 1596 1538 1480 1422 1362 1306 1247 F05 1496 1437 1376 1315 1250 1189 1126 1056 F06 1640 1587 1527 1471 1414 1357 1294 1235 F07 1955 1937 1909 1860 1813 1765 1712 1662 F08 2086 2039 1991 1944 1896...

Страница 51: ...1070 1039 1008 F05 874 828 791 750 703 655 602 547 F06 950 908 865 826 786 739 689 638 F07 1097 1056 1019 988 952 921 880 842 F08 1166 1127 1092 1060 1027 994 960 926 F09 1407 1373 1338 1308 1282 125...

Страница 52: ...1653 1596 1538 1480 1422 1362 1306 1247 F05 1496 1437 1376 1315 1250 1189 1126 1056 F06 1640 1587 1527 1471 1414 1357 1294 1235 F07 1955 1937 1909 1860 1813 1765 1712 1662 F08 2086 2039 1991 1944 189...

Страница 53: ...1 1097 1070 1039 1008 F05 874 828 791 750 703 655 602 547 F06 950 908 865 826 786 739 689 638 F07 1097 1056 1019 988 952 921 880 842 F08 1166 1127 1092 1060 1027 994 960 926 F09 1407 1373 1338 1308 12...

Страница 54: ...1520 1465 F04 1653 1596 1538 1480 1422 1362 1306 1247 F05 1496 1437 1376 1315 1250 1189 1126 1056 F06 1640 1587 1527 1471 1414 1357 1294 1235 F07 1955 1937 1909 1860 1813 1765 1712 1662 F08 2086 2039...

Страница 55: ...95 331 122 F02 1823 37 1776 38 1720 40 1679 41 1642 41 1597 1553 1504 F03 1778 38 1729 39 1690 40 1648 41 1605 42 1558 1497 1449 F04 1722 40 1660 41 1609 42 1553 44 1507 45 1455 1402 1350 F01 809 N A...

Страница 56: ...118 1078 F09 1427 1390 1362 1327 1297 1260 1224 1193 F01 715 658 589 524 465 412 360 279 F02 1415 1385 1355 1322 1291 1255 1219 1186 F03 1388 1360 1325 1291 1259 1223 1191 1157 F04 1290 1252 1215 1182...

Страница 57: ...04 1755 1710 1664 1619 1574 1526 1479 F05 1475 1421 1369 1314 1260 1207 1152 1097 F06 1626 1578 1522 1475 1427 1353 1328 1283 F07 1693 1639 1588 1542 1491 1437 1390 1340 F08 1775 1723 1674 1629 1580 1...

Страница 58: ...4 1118 1078 F09 1427 1390 1362 1327 1297 1260 1224 1193 F01 715 658 589 524 465 412 360 279 F02 1415 1385 1355 1322 1291 1255 1219 1186 F03 1388 1360 1325 1291 1259 1223 1191 1157 F04 1290 1252 1215 1...

Страница 59: ...1804 1755 1710 1664 1619 1574 1526 1479 F05 1475 1421 1369 1314 1260 1207 1152 1097 F06 1626 1578 1522 1475 1427 1353 1328 1283 F07 1693 1639 1588 1542 1491 1437 1390 1340 F08 1775 1723 1674 1629 1580...

Страница 60: ...2 1154 1118 1078 F09 1427 1390 1362 1327 1297 1260 1224 1193 F01 715 658 589 524 465 412 360 279 F02 1415 1385 1355 1322 1291 1255 1219 1186 F03 1388 1360 1325 1291 1259 1223 1191 1157 F04 1290 1252 1...

Страница 61: ...1656 1610 F04 1804 1755 1710 1664 1619 1574 1526 1479 F05 1475 1421 1369 1314 1260 1207 1152 1097 F06 1626 1578 1522 1475 1427 1353 1328 1283 F07 1693 1639 1588 1542 1491 1437 1390 1340 F08 1775 1723...

Страница 62: ...8 1425 50 1370 1325 1271 F04 1537 46 1490 48 1447 49 1403 51 1354 53 1301 1247 1190 F01 1029 N A 959 N A 890 N A 811 N A 727 N A 647 579 511 F02 1814 39 1766 40 1722 41 1679 42 1637 43 1595 1555 1511...

Страница 63: ...NUFACTURER S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 3 IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPE...

Страница 64: ...S 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxi...

Страница 65: ...se DB F Delta T Difference between Supply and Return Temperatures DB F GAS PRESSURES Gas Inlet Pressure IN W C Gas Manifold Pressure Low Fire IN W C Gas Manifold Pressure High Fire IN W C Gas Type NG...

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Страница 67: ...67 THIS PAGE LEFT INTENTIONALLY BLANK...

Страница 68: ...purchased to be directed to the feedback page PRODUCT REGISTRATION Thank you for your recent purchase Though not required to get the protection of the standard warranty registering your product is a...

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