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33

Troubleshooting Chart

Fault Description(s)

Symptoms of Abnormal

Operation

4

4 FLASHES

Associated

LED Code

2

• Circulator blower runs

continuously. No furnace
operation.

• Integrated control module

diagnostic 

LED 

is flashing

FOUR 

(4) flashes.

7

7 FLASHES

• Normal furnace

operation.

• Integrated control

module diagnostic 

LED

is flashing 

SEVEN 

(7)

flashes.

• Furnace fails to operate.

• Integrated control module

diagnostic 

LED 

is flashing

continuously.

C

CONTINUOUS

FLASHING

• Primary limit

circuit is open.

• Polarity of 115

volt power is
reversed.

• Flame sense

microamp signal is
low.

• Insufficient conditioned air

over the heat exchanger.
Blocked filters, restrictive
ductwork, improper
circulator blower speed,
or failed circulator blower.

• Flame rollout.

• Misaligned burners,

blocked flue and/or air
inlet pipe, or failed
induced draft blower.

• Loose or improperly

connected wiring.

Possible Causes

Corrective Action

Cautions and Notes

• Check filters and

ductwork for blockage.
Clean filters or remove
obstruction.

• Check circulator blower

speed and performance.
Correct speed or replace
blower if necessary.

• Check burners for proper

alignment.

• Check flue and air inlet

piping for blockage,
proper length, elbows,
and termination. Correct
as necessary.

• Check induced draft

blower for proper
performance.  Replace, if
necessary.

• Tighten or correct wiring

connection.

• Turn power OFF

prior to repair.

• See Product Data

Bulletin for
allowable rise
range and proper
circulator speed.

See “Vent/Flue
Pipe” section for
piping details.

• Replace pressure

switch with proper
replacement part.

• Polarity of 115 volt AC

power to furnace or
integrated control module
is reversed.

• Poor unit ground.

• Flame sensor is coated/

oxidized.

• Flame sensor incorrectly

positioned in burner
flame.

• Lazy burner flame due to

improper gas pressure or
combustion air.

• Review wiring diagram to

correct polarity.

• Verify proper ground.

Correct if necessary.

• Check and correct wiring.

• Sand flame sensor is

coated/oxidized.

• Inspect for proper sensor

alignment.

• Check inlet air piping for

blockage, proper length,
elbows, and termination.

• Compare current gas

pressure to rating plate
info.  Adjust as needed.

• Turn power OFF

prior to repair.

• Turn power OFF

prior to repair.

• Sand flame

sensor with
emery clot.

• See “Vent/Flue

Pipe” section for
piping details.

• See rating plate

for proper gas
pressure.

• Inspect pressure switch

hose. Repair, if necessary.

• Inspect flue and/or inlet

air piping for blockage,
proper length, elbows,
and termination. Check
drain system. Correct as
necessary.

• Correct pressure switch

setpoint or contact
motion.

• Tighten or correct wiring

connection.

9

9 FLASHES

• Furnace not operating.

• Integrated control module

diagnostic 

LED 

is flashing

EIGHT

 (8) flashes

.

• Furnace operating on

low stage gas with high
stage induced draft blower

• High stage circulator

blower (temperature, of
conditioned air, lower than
typical).

• Integrated control module

diagnostic 

LED 

is flashing

NINE 

(9) flashes

.

8

8 FLASHES

• High stage

pressure switch
circuit does not
close in response
to high stage
induced draft
blower operation.

• Problem with

igniter circuit.

• Improperly

connected igniter

• Bad igniter

• Poor unit ground

• Pressure switch hose

blocked, pinched or
connected improperly.

• Blocked flue and/or inlet air

pipe, blocked drain system,
or weak induced draft
blower.

• Incorrect pressure switch

setpoint or malfunctioning
switch contacts.

• Loose or improperly

connected wiring.

• Check and correct wiring

from integrated control
module to igniter

• Replace bad igniter

• Check and correct unit

ground wiring

• Turn power OFF

prior to repair.

• Replace igniter

with proper
silicon nitride
replacement part.

• Turn power OFF

prior to repair.

• Replace pressure

switch with
proper
replacement part.

• Integrated control module

diagnostic LED is flashing

FIVE

 (5) times.

• Induced draft blower and

circulator blower run
continuously. No furnace
operation.

• Flame sensed with

no call for heat.

• Correct short at flame

sensor or in flame
sensor wiring.

• Check for lingering

flame

• Verify proper operation

of gas valve

• Short to ground in flame

sense circuit.

• Lingering burner flame.

• Slow closing gas valve

• Turn power OFF

prior to repair.

5

5 FLASHES

Содержание ADV8

Страница 1: ...n to know the product better than the customer This includes all safety precautions and related items Prior to actual installation thoroughly familiarize yourself with this Instruction Manual Pay spec...

Страница 2: ...ETE THE INSTALLATION 14 FIX 1 LINER TERMINATION 14 FIX 2 CHANGE VENTING ARRANGEMENTS 14 FIX 3 REBUILD THE CROWN 14 FIX 4 RELINING 14 VIII ELECTRICAL CONNECTIONS 15 WIRING HARNESS 15 115 VOLT LINE CONN...

Страница 3: ...ATOR BLOWER MOTORS 30 FLAME SENSOR QUALIFIED SERVICER ONLY 30 IGNITER QUALIFIED SERVICER ONLY 30 BURNERS 30 XVII BEFORE LEAVING AN INSTALLATION 31 XVIII REPAIR AND REPLACEMENT PARTS 31 WARNING IF THE...

Страница 4: ...ponent failures could result in heating system operational problems TO THE INSTALLER Before installing this unit please read this manual thoroughly to familiarize yourself with specific items which mu...

Страница 5: ...ing the discharge process in step 2 Use caution not to recharge your body with static electricity i e do not move or shuffle your feet do not touch ungrounded objects etc If you come in contact with a...

Страница 6: ...nstall the furnace where the combustion air is exposed to the following substances chlorinated waxes or cleaners chlorine based swimming pool chemicals water softening chemicals deicing salts or chemi...

Страница 7: ...he floor CLEARANCES AND ACCESSIBILITY Unobstructed front clearance of 24 for servicing is recommended TO P B 1 V E NT S ING LE P L E N U M 1 6 1 3 0 1 V E NT S IDE S FRO NT B A CK Top clearance for ho...

Страница 8: ...air for combustion and dilution of flue gases The following vent testing procedure is reproduced from the American National Standard National Standard of Canada for Gas Fired Central Furnaces ANSI Z2...

Страница 9: ...uipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be provided with two permanent openings communicating directly with an additional room s of sufficient vo...

Страница 10: ...ned space Alternate Opening Location Equipment Located in Confined Spaces All Air from Outdoors Single Air Opening See 5 3 3 b 5 One permanent opening may be permitted provided the equipment has clear...

Страница 11: ...rd of Canada CAN CSA B149 1 and CAN CSA B149 2 latest editions and amendments Venting THIS FURNACE IS NOT DESIGN CERTIFIED TO BE HORIZONTALLY VENTED Supply Air Upflow Rotated Induced Draft Blower To r...

Страница 12: ...IANCE 80 AFUE FURNACE IS VENTED WITHOUT ADEQUATE DILUTION AIR DO NO T CONNECT AN 80 FURNACE TO A MASONRY CHIMNEY UNLESS THE FURNACE IS COMMON VENTED W ITH A DRAFT HOOD EQ UIPPED APPLIANCE O R THE CHIM...

Страница 13: ...correctly installed and in good condition Remove the lowest existing vent connector and examine the inside of the elbow or tee at the base of the liner A small amount of soot may be considered accept...

Страница 14: ...If the combustion air supplied to the furnace will be contaminated with compounds containing chlorine or fluorine a liner of AL294C stainless steel should be used If a metal liner is not present a cla...

Страница 15: ...THE UNIT MUST BE POLARIZED AND GROUNDED WARNING TO AVOID INJURY ELECTRICAL SHOCK OR DEATH DISCONNECT ELECTRICAL POWER BEFORE SERVICING OR CHANGING ANY ELECTRICAL WIRING CAUTION LABEL ALL WIRES PRIOR T...

Страница 16: ...istance between the neutral white connection and one of the burners 2 Resistance should measure 10 ohms or less This furnace is equipped with a blower door interlock switch which interrupts unit volta...

Страница 17: ...cooling and dehumidistat call for dehumidification This lower blower speed enhances dehumidification of the conditioned air as it passes through the AC coil For proper function a dehumidistat applied...

Страница 18: ...he approved furnace gas input rating and gas types The furnace must be equipped to operate on the type of gas applied This includes any conversion kits required for alternate fuels and or high altitud...

Страница 19: ...nds is measured The actual firing rate of the furnace is Input 1 000 heating value of the gas X 3600 constant 52 6 meter time for 1 ft3 of gas Input 3 600 000 52 6 Input 68 400 Btu h METER TIME IN MIN...

Страница 20: ...s piping the installer must supply a ground joint union drip leg manual shutoff valve and line and fittings to connect to gas valve In some cases the installer may also need to supply a transition pie...

Страница 21: ...pressure testing the supply piping system with pressures in excess of 1 2 psig 3 48 kPa This unit must be isolated from the gas supply system by closing its manual shutoff valve before pressure testin...

Страница 22: ...ernal to the furnace cabinet WARNING BEFORE PERFORMING ANY SERVICE ON THIS FURANCE DISCONNECT THE MAIN POWER SUPPLY DO NOT OPERATE THE FURNACE WITHOUT CIRCULATIONG AIR FILTERS IN PLACE PROPANE GAS PIP...

Страница 23: ...rminals are energized Circulator blower runs integrated control module monitors safety circuits continuously R and G thermostat contacts open completing the call for fan Circulator blower is de energi...

Страница 24: ...or as some types of gas are heavier than air 7 If you smell gas after five minutes immediately follow the instructions on page 3 of this manual If you do not smell gas after five minutes move the furn...

Страница 25: ...asure gas manifold pressure with burners firing Adjust manifold pressure using the Manifold Gas Pressure table shown below 8 Remove regulator cover screw from the low LO outlet pressure regulator adju...

Страница 26: ...ol module fuse to verify airflow quantity The green CFM LED blinks once for each 100 CFM of airflow 1 Determine the tonnage of the cooling system installed with the furnace If the cooling capacity is...

Страница 27: ...is within the 30 60 F rise range for the 70 kBtu This setting will keep electrical consumption to a minimum Set the Heat speed DIP switches to A 7 Select the desired heating speed tap by positioning...

Страница 28: ...It may also open if the power supply is interrupted while the furnace is firing The auxiliary limit control is suitable for both horizontal right and horizontal left installations Regardless of airflo...

Страница 29: ...ic charge to ground 2 Firmly touch a clean unpainted metal surface of the furnace away from the control Any tools held in a person s hand during grounding will be discharged 3 Service integrated contr...

Страница 30: ...recommended on adhesive container Spray adhesives for use with permanent metal filters can be found at some hardware stores BE SURE AIRFLOW DIRECTION ARROW POINTS TOWARDS THE BLOWER Inspect filter If...

Страница 31: ...at least three times Verify cooling and fan only operation Review the Owner s Manual with the homeowner and discuss proper furnace operation and maintenance Leave literature packet near furnace XVIII...

Страница 32: ...LASHES Induced draft blower pressure switch contacts sticking Shorts in pressure switch circuit Inspect pressure switch hose Repair if necessary Inspect flue for blockage proper length elbows and term...

Страница 33: ...or proper sensor alignment Check inlet air piping for blockage proper length elbows and termination Compare current gas pressure to rating plate info Adjust as needed Turn power OFF prior to repair Tu...

Страница 34: ...I NDUCED BR GND W H W H BK BR R D G N BU B R W H AUXI LI ARY L I MI T CONTROL S RD BU W H VAC 115 VAC 24 PR BK R D O R YL YL BK EAC N EAC H EL ECTRONI C I N TEG R ATE D C O N TR O L M O D U LE I N TE...

Страница 35: ...YL RD BK W H I NDUCED BR W H W H BK BR RD GR BL BR W H AUXI LI ARY RD BL VAC 115 VAC 24 BK RD OR YL YL EAC N EAC H ELECTRONI C I NTEGRATED CONTROL M ODULE I NTEGRATED CONTROL M ODULE AI R CLEANER HUM...

Страница 36: ...auses of product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know Th...

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