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31

C

LEANING

 (Q

UALIFIED

 S

ERVICER

 O

NLY

)

1. Shut off electric power and gas supply to the furnace.
2. Remove screws securing manifold to burner bracket.

Slightly pull manifold out and away from burner bracket.
Burners will drop.  Re-secure manifold to burner bracket.

3. Tilt burners to slotted side of burner bracket.  Rotate burners

clockwise to remove.

4. Use bottle brush to clean burner insert and inside of burner.
5. Replace burner (opposite of removal).  Ensure burners

are fully seated on burner bracket tabs and are properly
aligned.

6. Turn on electric power and gas supply to the furnace.
7. Check furnace for proper operation.  Refer to 

“Operational

Checks” 

section to verify burner flame characteristics.

XVII. BEFORE LEAVING AN INSTALLATION

Cycle the furnace with the thermostat at least three times.
Verify cooling and fan only operation.

Review the Owner’s Manual with the homeowner and
discuss proper furnace operation and maintenance.

Leave literature packet near furnace.

XVIII. REPAIR AND REPLACEMENT PARTS

When ordering any of the listed functional parts, be sure to
provide the furnace model, manufacturing, and serial
numbers with the order.

Although only functional parts are shown in the parts list,
all sheet metal parts, doors, etc. may be ordered by
description.

Parts are available from your distributor.

Functional Parts List-

Two Stage Gas Valve

Blower/Box  Gasket

Natural Gas Orifice

Rollout Limit Switch

Propane Gas Orifice

Auxiliary Limit Switch

Burner

Heat Exchanger

Hot Surface Igniter

Door Switch

Flame Sensor

Transformer

Gas Manifold

Blower Wheel

Ignition Control

Blower Housing

Blower Mounting Bracket

Blower Cutoff

Pressure Switch

Blower Motor

Pressure Switch Hose

Motor Mount Bracket

Induced Draft Blower

Capacitor

Collector Box

Содержание ADV8

Страница 1: ...n to know the product better than the customer This includes all safety precautions and related items Prior to actual installation thoroughly familiarize yourself with this Instruction Manual Pay spec...

Страница 2: ...ETE THE INSTALLATION 14 FIX 1 LINER TERMINATION 14 FIX 2 CHANGE VENTING ARRANGEMENTS 14 FIX 3 REBUILD THE CROWN 14 FIX 4 RELINING 14 VIII ELECTRICAL CONNECTIONS 15 WIRING HARNESS 15 115 VOLT LINE CONN...

Страница 3: ...ATOR BLOWER MOTORS 30 FLAME SENSOR QUALIFIED SERVICER ONLY 30 IGNITER QUALIFIED SERVICER ONLY 30 BURNERS 30 XVII BEFORE LEAVING AN INSTALLATION 31 XVIII REPAIR AND REPLACEMENT PARTS 31 WARNING IF THE...

Страница 4: ...ponent failures could result in heating system operational problems TO THE INSTALLER Before installing this unit please read this manual thoroughly to familiarize yourself with specific items which mu...

Страница 5: ...ing the discharge process in step 2 Use caution not to recharge your body with static electricity i e do not move or shuffle your feet do not touch ungrounded objects etc If you come in contact with a...

Страница 6: ...nstall the furnace where the combustion air is exposed to the following substances chlorinated waxes or cleaners chlorine based swimming pool chemicals water softening chemicals deicing salts or chemi...

Страница 7: ...he floor CLEARANCES AND ACCESSIBILITY Unobstructed front clearance of 24 for servicing is recommended TO P B 1 V E NT S ING LE P L E N U M 1 6 1 3 0 1 V E NT S IDE S FRO NT B A CK Top clearance for ho...

Страница 8: ...air for combustion and dilution of flue gases The following vent testing procedure is reproduced from the American National Standard National Standard of Canada for Gas Fired Central Furnaces ANSI Z2...

Страница 9: ...uipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be provided with two permanent openings communicating directly with an additional room s of sufficient vo...

Страница 10: ...ned space Alternate Opening Location Equipment Located in Confined Spaces All Air from Outdoors Single Air Opening See 5 3 3 b 5 One permanent opening may be permitted provided the equipment has clear...

Страница 11: ...rd of Canada CAN CSA B149 1 and CAN CSA B149 2 latest editions and amendments Venting THIS FURNACE IS NOT DESIGN CERTIFIED TO BE HORIZONTALLY VENTED Supply Air Upflow Rotated Induced Draft Blower To r...

Страница 12: ...IANCE 80 AFUE FURNACE IS VENTED WITHOUT ADEQUATE DILUTION AIR DO NO T CONNECT AN 80 FURNACE TO A MASONRY CHIMNEY UNLESS THE FURNACE IS COMMON VENTED W ITH A DRAFT HOOD EQ UIPPED APPLIANCE O R THE CHIM...

Страница 13: ...correctly installed and in good condition Remove the lowest existing vent connector and examine the inside of the elbow or tee at the base of the liner A small amount of soot may be considered accept...

Страница 14: ...If the combustion air supplied to the furnace will be contaminated with compounds containing chlorine or fluorine a liner of AL294C stainless steel should be used If a metal liner is not present a cla...

Страница 15: ...THE UNIT MUST BE POLARIZED AND GROUNDED WARNING TO AVOID INJURY ELECTRICAL SHOCK OR DEATH DISCONNECT ELECTRICAL POWER BEFORE SERVICING OR CHANGING ANY ELECTRICAL WIRING CAUTION LABEL ALL WIRES PRIOR T...

Страница 16: ...istance between the neutral white connection and one of the burners 2 Resistance should measure 10 ohms or less This furnace is equipped with a blower door interlock switch which interrupts unit volta...

Страница 17: ...cooling and dehumidistat call for dehumidification This lower blower speed enhances dehumidification of the conditioned air as it passes through the AC coil For proper function a dehumidistat applied...

Страница 18: ...he approved furnace gas input rating and gas types The furnace must be equipped to operate on the type of gas applied This includes any conversion kits required for alternate fuels and or high altitud...

Страница 19: ...nds is measured The actual firing rate of the furnace is Input 1 000 heating value of the gas X 3600 constant 52 6 meter time for 1 ft3 of gas Input 3 600 000 52 6 Input 68 400 Btu h METER TIME IN MIN...

Страница 20: ...s piping the installer must supply a ground joint union drip leg manual shutoff valve and line and fittings to connect to gas valve In some cases the installer may also need to supply a transition pie...

Страница 21: ...pressure testing the supply piping system with pressures in excess of 1 2 psig 3 48 kPa This unit must be isolated from the gas supply system by closing its manual shutoff valve before pressure testin...

Страница 22: ...ernal to the furnace cabinet WARNING BEFORE PERFORMING ANY SERVICE ON THIS FURANCE DISCONNECT THE MAIN POWER SUPPLY DO NOT OPERATE THE FURNACE WITHOUT CIRCULATIONG AIR FILTERS IN PLACE PROPANE GAS PIP...

Страница 23: ...rminals are energized Circulator blower runs integrated control module monitors safety circuits continuously R and G thermostat contacts open completing the call for fan Circulator blower is de energi...

Страница 24: ...or as some types of gas are heavier than air 7 If you smell gas after five minutes immediately follow the instructions on page 3 of this manual If you do not smell gas after five minutes move the furn...

Страница 25: ...asure gas manifold pressure with burners firing Adjust manifold pressure using the Manifold Gas Pressure table shown below 8 Remove regulator cover screw from the low LO outlet pressure regulator adju...

Страница 26: ...ol module fuse to verify airflow quantity The green CFM LED blinks once for each 100 CFM of airflow 1 Determine the tonnage of the cooling system installed with the furnace If the cooling capacity is...

Страница 27: ...is within the 30 60 F rise range for the 70 kBtu This setting will keep electrical consumption to a minimum Set the Heat speed DIP switches to A 7 Select the desired heating speed tap by positioning...

Страница 28: ...It may also open if the power supply is interrupted while the furnace is firing The auxiliary limit control is suitable for both horizontal right and horizontal left installations Regardless of airflo...

Страница 29: ...ic charge to ground 2 Firmly touch a clean unpainted metal surface of the furnace away from the control Any tools held in a person s hand during grounding will be discharged 3 Service integrated contr...

Страница 30: ...recommended on adhesive container Spray adhesives for use with permanent metal filters can be found at some hardware stores BE SURE AIRFLOW DIRECTION ARROW POINTS TOWARDS THE BLOWER Inspect filter If...

Страница 31: ...at least three times Verify cooling and fan only operation Review the Owner s Manual with the homeowner and discuss proper furnace operation and maintenance Leave literature packet near furnace XVIII...

Страница 32: ...LASHES Induced draft blower pressure switch contacts sticking Shorts in pressure switch circuit Inspect pressure switch hose Repair if necessary Inspect flue for blockage proper length elbows and term...

Страница 33: ...or proper sensor alignment Check inlet air piping for blockage proper length elbows and termination Compare current gas pressure to rating plate info Adjust as needed Turn power OFF prior to repair Tu...

Страница 34: ...I NDUCED BR GND W H W H BK BR R D G N BU B R W H AUXI LI ARY L I MI T CONTROL S RD BU W H VAC 115 VAC 24 PR BK R D O R YL YL BK EAC N EAC H EL ECTRONI C I N TEG R ATE D C O N TR O L M O D U LE I N TE...

Страница 35: ...YL RD BK W H I NDUCED BR W H W H BK BR RD GR BL BR W H AUXI LI ARY RD BL VAC 115 VAC 24 BK RD OR YL YL EAC N EAC H ELECTRONI C I NTEGRATED CONTROL M ODULE I NTEGRATED CONTROL M ODULE AI R CLEANER HUM...

Страница 36: ...auses of product failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know Th...

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