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12

AIR

 DISCHARGE

AIR

 DISCHARGE

AIR

 DISCHARGE

Bottom 
Return 

Duct 

Connection

Bottom 

Return 

Duct 

Connection

Bottom 
Return 

Duct 

Connection

Side

Return

Duct 

Connection

Side

Return

Duct 

Connection

UPFLOW
UPRIGHT

UPFLOW HORIZONTAL

RIGHT AIR DISCHARGE

UPFLOW HORIZONTAL

LEFT AIR DISCHARGE

ALTERNATE FLUE AND
COMBUSTION AIR PIPE
LOCATIONS

ALTERNATE FLUE AND
COMBUSTION AIR PIPE
LOCATIONS

AIR

 DISCHARGE

AIR

 DISCHARGE

AIR

 DISCHARGE

Bottom 
Return 

Duct 

Connection

Bottom 

Return 

Duct 

Connection

Bottom 
Return 

Duct 

Connection

COUNTERFLOW

UPRIGHT

COUNTERFLOW HORIZONTAL

RIGHT AIR DISCHARGE

COUNTERFLOW HORIZONTAL

LEFT AIR DISCHARGE

ALTERNATE FLUE AND
COMBUSTION AIR PIPE
LOCATIONS

ALTERNATE FLUE AND
COMBUSTION AIR PIPE
LOCATIONS

Recommended Installation Positions

NOTE:

 Alternate “vertical” piping connections can not be used when

an upflow furnace is installed with supply air discharging to the right,
or when a counterflow furnace is installed with supply air discharging
to the left.  In either case, use the standard flue and combustion air
piping connections.

A

LTERNATE

 E

LECTRICAL

 

AND

 G

AS

 L

INE

 C

ONNECTIONS

This furnace has provisions allowing for electrical and gas line con-
nections through either side panel.  In horizontal applications the
connections can be made either through the “top” or “bottom” of the
furnace.

D

RAIN

 P

AN

A drain pan must be provided if the furnace is installed above a
conditioned area.  The drain pan must cover the entire area under
the furnace (and air conditioning coil if applicable).

F

REEZE

 P

ROTECTION

Refer to 

Section VII, Horizontal Applications and Conditions - Drain

Trap and Lines.

F

URNACE

 S

USPENSION

If the furnace is installed in a crawl space it must be suspended
from the floor joist or supported by a concrete pad.  Never install the
furnace on the ground or allow it to be exposed to water.  Refer to

Section IV, Location Requirements and Considerations - Furnace
Suspension

 for further details.

VIII. PR

VIII. PR

VIII. PR

VIII. PR

VIII. PRO

O

O

O

OP

P

P

P

PANE GA

ANE GA

ANE GA

ANE GA

ANE GAS /HI

S /HI

S /HI

S /HI

S /HIGH  AL

GH  AL

GH  AL

GH  AL

GH  ALTITUD

TITUD

TITUD

TITUD

TITUDE INST

E INST

E INST

E INST

E INSTALL

ALL

ALL

ALL

ALLA

A

A

A

ATI

TI

TI

TI

TIO

O

O

O

ONS

NS

NS

NS

NS

WARNING

P

OSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH MAY OCCUR IF

THE CORRECT CONVERSION KITS ARE NOT INSTALLED. 

T

HE APPROPRIATE KITS

MUST BE APPLIED TO INSURE SAFE AND PROPER FURNACE OPERATION. 

A

LL

CONVERSIONS MUST BE PERFORMED BY A QUALIFIED INSTALLER OR SERVICE

AGENCY.

This furnace is shipped from the factory configured for natural gas
at standard altitude.  Propane gas installations require an orifice
change to compensate for the energy content difference between
natural and propane gas.
High altitude installations may require both a pressure switch and
an orifice change.  These changes are necessary to compensate
for the natural reduction in the density of both the gas fuel and the
combustion air at higher altitude.
For installations above 7000 feet, please refer to your  distributor for
required kit(s).

Altitude

Gas

Kit

Orifice

Manifold
Pressure

Pressure

Switch 

NOTE:  In Canada, gas furnaces are certified to 4500 feet.

0-7000

None

LPT-00A

#43

#55

3.5" w.c.

10.0" w.c.

None

HIGH ALTITUDE GAS ORIFICE CHART

Natural

Propane

Contact the distributor for a tabular listing of appropriate
manufacturer’s kits for propane gas and/or high altitude installations.
The indicated kits must be used to insure safe and proper furnace
operation.  All conversions must be performed by a qualified installer,
or service agency.

IX. VENT/FL

IX. VENT/FL

IX. VENT/FL

IX. VENT/FL

IX. VENT/FLUE PIPE & CO

UE PIPE & CO

UE PIPE & CO

UE PIPE & CO

UE PIPE & COMBUSTI

MBUSTI

MBUSTI

MBUSTI

MBUSTIO

O

O

O

ON AIR PIPE

N AIR PIPE

N AIR PIPE

N AIR PIPE

N AIR PIPE

G

ENERAL

WARNING

F

AILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN BODILY INJURY OR

DEATH.  

C

AREFULLY READ AND FOLLOW ALL INSTRUCTIONS GIVEN IN THIS

SECTION.

WARNING

U

PON COMPLETION OF THE FURNACE INSTALLATION, CAREFULLY INSPECT THE

ENTIRE FLUE SYSTEM BOTH INSIDE AND OUTSIDE THE FURNACE TO ASSURE IT

IS PROPERLY SEALED.  

L

EAKS IN THE FLUE SYSTEM CAN RESULT IN SERIOUS

PERSONAL INJURY OR DEATH DUE TO EXPOSURE TO FLUE PRODUCTS,

INCLUDING CARBON MONOXIDE.

A condensing gas furnace achieves its high level of efficiency by
extracting almost all of the heat from the products of combustion
and cooling them to the point where condensation takes place.  Be-
cause of the relatively low flue gas temperature and water conden-
sation requirements, PVC pipe is used as venting material.
This furnace must not be connected to Type B, BW, or L vent or vent
connector, and must not be vented into any portion of a factory built
or masonry chimney except when used as a pathway for PVC as
described later in this section.  Never common vent this appliance
with another appliance or use a vent which is used by a solid fuel
appliance.  Do not use commercially available “no hub connectors”
other than those shipped with this product.
It is the responsibility of the installer to follow the manufacturers’
recommendations and to verify that all vent/flue piping and connec-
tors are compatible with furnace flue products.  Additionally, it is the
responsibility of the installer to ensure that all piping and connec-
tions possess adequate structural integrity and support to prevent
flue pipe separation, shifting, or sagging during furnace operation.

D

UAL

 C

ERTIFICATION

: N

ON

-D

IRECT

/D

IRECT

 V

ENT

This furnace is dual certified and may be installed as a non-direct
vent (single pipe) or direct vent (dual pipe) appliance.  A 

non-direct

Содержание ACS9

Страница 1: ...Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of common sense a matter of thinking be...

Страница 2: ...ROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 14 STANDARD FURNACE CONNECTIONS 14 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE...

Страница 3: ...ENERAL 30 INTEGRATED CONTROL MODULE 30 PRIMARY LIMIT 30 AUXILIARY LIMIT 30 ROLLOUT LIMIT 30 PRESSURE SWITCHES 30 FLAME SENSOR 30 XVIII Troubleshooting 31 ELECTROSTATIC DISCHARGE ESD PRECAUTIONS 31 DIA...

Страница 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty certificate in a safe location for future reference If additional informatio...

Страница 5: ...Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrated Control Module with fuse and diagnostic LED 26 24 Volt Thermostat Conne...

Страница 6: ...on are replaced The input rate and temperature rise are set per the furnace rating plate 100 outside air is provided for combustion air requirements during construction Temporary ducting can be used N...

Страница 7: ...d beneath the furnace between the supply air opening and the combustible floor Exposure to contaminated combustion air will result in safety and performance related problems Do not install the furnace...

Страница 8: ...ust be corrected Corrections must be in accordance with the latest edition of the Na tional Fuel Gas Code NFPA 54 ANSI Z223 1 and or CSA B149 In paint removers varnishes hydrochloric acid cements and...

Страница 9: ...rier etc addi tional air may need to be provided using the methods described in 5 3 3 b or 5 3 4 Space Unconfined For purposes of this Code a space whose volume is not less than 50 cubic feet per 1 00...

Страница 10: ...eets the criteria for an unconfined space The total input of all gas utilization equipment installed in the combined space shall be considered in making this determination Each open ing shall have a m...

Страница 11: ...L APPLI AL APPLI AL APPLIC C C C CA A A A ATI TI TI TI TIO O O O ONS CO NS CO NS CO NS CO NS CONSID NSID NSID NSID NSIDERA ERA ERA ERA ERATI TI TI TI TIO O O O ONS NS NS NS NS GENERAL Horizontal appli...

Страница 12: ...e between natural and propane gas High altitude installations may require both a pressure switch and an orifice change These changes are necessary to compensate for the natural reduction in the densit...

Страница 13: ...S AND EXCESSIVE HEAT AS THEY ARE COMBUSTIBLE LIQUIDS AVOID BREATHING CEMENT VAPORS OR CONTACT WITH SKIN AND OR EYES Two or three inch nominal diameter PVC Schedule 40 pipe meet ing ASTM D1785 PVC prim...

Страница 14: ...STALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupling using the r...

Страница 15: ...vent flue piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the un...

Страница 16: ...the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fittings to be in stalled on the inside and...

Страница 17: ...r tees in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the combustion air intak...

Страница 18: ...nces be tween the exhaust vent and air intake terminations of adjacent units as with the exhaust vent and air intake terminations of a single unit If more than one direct vent furnace is to be install...

Страница 19: ...n port right or left side depending on the intended drain trap mounting 2 Secure HoseAto front cover drain port with a red hose clamp Route hose to rear side panel grommet hole NOTE For left side drai...

Страница 20: ...as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the front cover pressure switch hose connection from the left side pressure tap to the right dow...

Страница 21: ...harness is an integral part of this furnace Field alter ation to comply with electrical codes should not be required Wires are color and number coded for identification purposes Refer to the wiring di...

Страница 22: ...0 Amp maximum at 120 VAC Turn OFF power to the furnace before installing any accessories Follow the humidifier or air cleaner manufacturers instructions for locating mounting grounding and controllin...

Страница 23: ...ro pane gas spring from an appropriate manufacturer s propane gas conversion kit Taps for measuring the gas supply pressure and manifold pressure are provided on the valve The gas valve has a manual O...

Страница 24: ...TO ACCOMMODATE LINE GAS PRESSURE MEASUREMENT Gas Piping Connections CAUTION EDGES OF SHEET METAL HOLES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS DIRECT STANDARD INLET PIPING Whe...

Страница 25: ...tandards of the National Board of Fire Underwriters NBFU Manual 58 For satisfactory operation propane gas pressure must be 11 inch w c at the furnace manifold with all gas appliances in operation Main...

Страница 26: ...or NOTE This furnace is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand 5 Move the furnace gas valve manual control to the OFF position du...

Страница 27: ...Off Selector Switch Inlet Pressure Tap Side of Valve Outlet Manifold Pressure Tap White Rodgers Model 36F22 1 Turn OFF gas to furnace at the manual gas shutoff valve external to the furnace 2 Connect...

Страница 28: ...gulator preset see control label Consult the appliance rating plate to ensure burner manifold pres sure is as specified If another outlet pressure is required follow these steps 1 Turn OFF all electri...

Страница 29: ...quipped with a multi speed circulator blower This blower provides ease in adjusting blower speeds The Product Data Book applicable to your model provides an airflow table showing the relationship betw...

Страница 30: ...ange tips but they must not be yellow Flames should extend directly outward from the burners without curling floating or lifting off Flames must not impinge on the sides of the heat exchanger firing t...

Страница 31: ...the furnace for 0 20 seconds NOTE If the condition which originally caused the lockout still exists the control will return to lockout Refer to Section XVIII Troubleshooting Diagnostic Chart for aid i...

Страница 32: ...ue pipe system from the induced draft blower 4 Remove the induced draft blower and drain and pressure tap hoses from the recuperator coil front cover 5 Remove the recuperator coil front cover to expos...

Страница 33: ...s List Gas Valve Blower Motor Gas Manifold Blower Wheel Natural Gas Orifice Blower Mounting Bracket Propane Gas Orifice Blower Cutoff Igniter Blower Housing Flame Sensor Capacitor Rollout Limit Switch...

Страница 34: ...pinched or connected improperly Blocked flue and or inlet air pipe blocked drain system or weak induced draft blower Incorrect pressure switch setpoint or malfunctioning switch contacts Loose or impr...

Страница 35: ...section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated oxidized Flame sensor incorrectly positioned in burner flame Lazy burner flame due to improper ga...

Страница 36: ...IER FLAME SENSOR 115 VAC TRANSFORMER 40 VA 24 VAC NO C NO C GND CONTR OL LIMIT PRIM AR Y AUT OR ESET SINGLECONTROLO N45KBTU LIMITCONTROL S MANUALRESETROL LOUT RO1 5 RO2 11 HLO 1 HLI 7 PS 10 MVC 9 MV 1...

Страница 37: ...H FLAME SENSOR FRONT COVER PRESSURE SWITCH SINGL ECO N TR OLON45KBT U NO C GY BK PLUG CONNECTION FIELD SPLICE SWITCH TEMP OR 24V THERMOSTAT CONNECTIONS BU GN GND 115 VAC 24 VAC BLOWER COMPARTMENT DOO...

Страница 38: ...2004 2006 Goodman Company L P is a trademark of Maytag Corporation and is used under license to Goodman Company L P All rights reserved 2550 North Loop West Suite 400 Houston TX 77092 www amana hac c...

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