background image

4

16023324  Rev. 0

©2004 Maytag Services

Product Design

To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test
procedures require power to be connected. Discharge capacitor through a resistor before attempting to service.
Ensure all earthing wires are connected before certifying unit as repaired and/or operational.

!

WARNING

Refrigeration System

Compressor forces high temperature vapor into fan
cooled tube and wire condenser where vapor is cooled
and condensed into high pressure liquid by circulation
of air across condenser coil. (See Refrigerant Flow
Diagram, page 18)

High pressure liquid passes into post-condenser loop
which helps to prevent condensation around freezer
compartment opening and through molecular sieve drier
and into capillary tube. Small inside diameter of
capillary offers resistance, decreasing pressure, and
temperature of liquid discharged into evaporator.
Capillary diameter and length is carefully sized for each
system.

Capillary enters evaporator at top front. Combined liquid
and saturated gas flows through front to bottom of coil
and into suction line. Aluminum tube evaporator coil is
located in freezer compartment where circulating
evaporator fan moves air through coil and into fresh food
compartment.

Large surface of evaporator allows heat to be absorbed
from both fresh food and freezer compartments by
airflow over evaporator coil causing some of the liquid to
evaporate. Temperature of evaporator tubing near end of
running cycle may vary from -25°C to -32°C.

Saturated gas is drawn off through suction line where
superheated gas enters compressor. To raise
temperature of gas, suction line is placed in heat
exchange with capillary.

Temperature Controls

Freezer compartment temperature is regulated by air
sensing thermostat at top front of freezer compartment
which actuates compressor.  Control should be set to
maintain freezer temperature between -17.8°C to -
18.9°C.

Fresh food compartment temperature is regulated by an
air damper control governing amount of refrigerated air
entering fresh food compartment from freezer. Fresh
food compartment temperature should be between
3.3°C and 4.4°C.

Defrost System

Mid Level Electronic Defrost

The Control Board adapts the compressor run time
between defrosts

 

to achieve optimum defrost intervals

by monitoring the length of time the defrost heater is
on.

After initial power up, defrost interval is 4 hours
compressor run time. Defrost occurs immediately after
the 4 hours.

Note:

 Once unit is ready to defrost there is a 4 minute

wait time prior to the beginning of the defrost
cycle.

Optimum defrost is 15 minutes. Each additional minute
the defrost thermostat remains closed, 1 hr. is
subtracted from the previous defrost interval. Each
minute the thermostat opens prior to optimum defrost,
it extends the next defrost interval 1 hr. When defrost
thermostat opens there is a 4-6 minute drip time before
compressor restarts or Control Board will terminate
defrost at 25 minutes if defrost thermostat has not
opened and will reset the defrost interval to the 8 hr.
minimum setting.

4 hours of continuous compressor run resets the next
defrost interval to 8 hours and will initiate a defrost, if 8
hours of compressor run time has also occurred.

Содержание AB1924PEK Series

Страница 1: ...but is not limited to the following Amana AB1924PEK AB2026PEK AB2225PEK AB2226PEK AB2526PEK G32026PEK G32526PEK GB1924PEK GB2225PEK GB2526PEK Service This manual is to be used by qualified appliance t...

Страница 2: ...REPAIRS WARNING To avoid risk of severe personal injury or death disconnect power before working servicing on appliance to avoid electrical shock To locate an authorized servicer please consult your t...

Страница 3: ...Freezer Drawer 29 Refrigerator Compartment Light Bulb 29 Light Bulb Assembly 29 Light Bulb Sockets 30 PC Control Board 30 Light Switch 30 Temp Assure Damper control 30 Fresh Food Thermistor 30 Water...

Страница 4: ...rom 25 C to 32 C Saturated gas is drawn off through suction line where superheated gas enters compressor To raise temperature of gas suction line is placed in heat exchange with capillary Temperature...

Страница 5: ...est 1 Disconnect power to refrigerator 2 Discharge capacitor if present by shorting terminals through a resistor 3 Remove compressor leads and use an ohmmeter set on highest scale 4 Touch one lead to...

Страница 6: ...enser It is very important that adequate air flow over condenser is maintained Condenser is air cooled by condenser fan motor If efficiency of heat transfer from condenser to surrounding air is impair...

Страница 7: ...terminal 2 1 Disconnect power to the refrigerator 2 Remove relay cover and disconnect leads 3 Check resistance across terminals 2 and 3 with an ohmmeter Normal 3 to 12 ohms Shorted 0 ohms Open infini...

Страница 8: ...NO terminals Closed Drier Drier is placed at post condenser loop outlet and passes liquefied refrigerant to capillary Desiccant 20 8 x 12 4AXH 7 M S Grams Drier must be changed every time the system...

Страница 9: ...ttmeter 2 Turn into defrost mode Wattmeter should read specified watts according to Technical Data Sheet 3 When defrost thermostat reaches specified temperature 15 C see Technical Data Sheet thermosta...

Страница 10: ...HFC134a and ester oil system Equipment must be exclusively used for HFC134a Exclusive use of equipment only applies to italic items Evacuation pump Check with vacuum pump supplier to verify equipment...

Страница 11: ...mpressor Run lead on test cord attaches to M terminal on compressor Service Procedures C R S Fuses Capacitor Compressor Switch To AC supply Attaching Capacitor for Compressor Test 5 Connect a known go...

Страница 12: ...Refrigerant leaks are best detected with halide or electronic leak detectors Testing Systems Containing a Refrigerant Charge 1 Stop unit operation turn refrigerator off 2 Holding leak detector explor...

Страница 13: ...n normal head pressure and wattage while low side is being pumped out Testing for Restrictions To determine if a restriction exists 1 Attach gauge and manifold between suction and discharge sides of s...

Страница 14: ...and F closed open all other valves and start vacuum pump Vacuum Pump 6 cm Copper Tubing Compressor Compressor Process Tube Charging Hose Thermistor Vacuum Gauge Low Side Gauge E Valve B D Valve High...

Страница 15: ...ess tube 5 Start compressor and draw remaining refrigerant from charging hoses and manifold into compressor through compressor process tube 6 To check high side pinch off drier process tube Close valv...

Страница 16: ...e Procedures HFC134a Service Information HFC134a is alternative refrigerant for CFC12 HFC134a has an ozone depletion potential ODP factor of 0 0 and a global warming potential GWP factor of 0 27 HFC13...

Страница 17: ...rate minimum of 20 minutes after thermocouples are installed Turn control to colder to obtain required on time Wattage reading must be recorded in conjunction with temperature test to confirm proper o...

Страница 18: ...efrigerant Flow Bottom Mount Refrigerant Flow Diagram EVAPORATOR COMPRESSOR DISCHARGE TUBE CONDENSER CAPILLARY TUBE SUCTION TUBE DRYER PRO CESS TUBE POST CONDENSER TUBE Note Capillary Tube and Suction...

Страница 19: ...Flow Diagram CRISPER AIR SUPPLY PORT EVAPORATOR FAN ASSEMBLY EVAPORATOR EVAPORATOR COVER FREEZER RETURN AIR THOUGH LOUVERS AT BOTTOM OF EVAPORATOR COVER FREEZER AIR SUPPLY GRILLE REFRIGERATOR RETURN A...

Страница 20: ...20 16023324 Rev 0 2004 Maytag Services Two Way Bottom Mount Machine Compartment Air Flow Diagram Machine Compartment Air Flow Condenser Condenser Fan Assembly Compressor...

Страница 21: ...2004 Maytag Services 16023324 Rev 0 21 One Way Bottom Mount Machine Compartment Air Flow Diagram Machine Compartment Air Flow...

Страница 22: ...ezer door top Freezer door bottom CLASSIFICATION OF CONDENSATION 1 Haze or fog 2 Beading 3 Beads or small drops 4 Drops running together No sweat on side when compressor is running Conditions after 4...

Страница 23: ...tion Overloading of shelves Consumer education Warm or hot foods placed in cabinet Consumer education Cold control set too warm Set control to colder setting Poor door seal Level cabinet Adjust hinges...

Страница 24: ...ystem Refrigerant overcharge Check for overcharge Evacuate and recharge system Unit runs continuously Air in system Check for low side leak Repair evacuate and recharge system Unit runs continuously T...

Страница 25: ...r for continuity If open replace overload NOTE Ensure overload compressor are below trip temperature before testing Faulty compressor motor capacitor some compressors do not require motor capacitor Ch...

Страница 26: ...st system the refrigerant will flood out and cause the suction line to frost or sweat The cause of this problem should be corrected rather than to purge refrigerant from the sytem Running the freezer...

Страница 27: ...ge the system replace the drier filter evacuate and recharge with the specified refrigerant charge If the unit performs normally three possibilities exist 1 refrigerant loss 2 partially restricted dri...

Страница 28: ...he ambient temperature raises Refrigerators installed in ambient temperatures lower than 60 F will not perform as well because the pressures within the system are generally reduced and unbalanced This...

Страница 29: ...ims b Remove toe grille by pulling it directly away from unit and pop plastic cover off bottom door hinge Grille and cover are fragile keep both parts safe from harm c Remove bottom hinge pin and all...

Страница 30: ...Mid Level Electronic Model Light Switch 1 After following procedure on removing light bulb assembly 2 Disconnect wires from light switch 3 Squeeze tab to release light switch from light assembly 4 Re...

Страница 31: ...eased 5 Remove light bulb 6 Squeeze tab holding light housing in place to release housing and remove 7 Disconnect wires to socket 8 Squeeze tab on back side of housing to release socket Light Switch 1...

Страница 32: ...t of plastic clips that hold it to back wall of unit Then roll bottom of evaporator forward and up exposing evaporator heater in its location amid fins at bottom of evaporator 6 Taking care to notice...

Страница 33: ...aight away from unit 2 Raise front of refrigerator at least 101 6mm off the deck and block it up 3 Unscrew leveling bolt until wheel is free of leveling bolt 4 Tip wheel assembly down until wheel asse...

Страница 34: ...ad screws on bottom of cabinet 5 Carefully lower basepan taking care not to kink tubing to compresser or condenser 6 Remove hex screws holding condenser fan shroud to basepan 7 Lift shroud up and out...

Страница 35: ...ram Code the control will not save the new code but will flash the old code and this will be displayed The unit will NOT run with a Program Code of 00 8 Once the Program Code has been saved the Progra...

Страница 36: ...the display will return to a normal operating display with set point values 4 Freezer Refrigerator 4 8 Close the Refrigerator door s You are in the defrost mode Note Forced Defrost mode can be exited...

Страница 37: ...roper defrost function You can observe defrost heat and voltages while the test is activated 1 Freezer Refrigerator O DEFROST THERMOSTAT OPEN 1 Freezer Refrigerator S DEFROST THERMOSTAT SHORTED CLOSED...

Страница 38: ...hort result for a test on the Fresh Food Thermistor circuit as show below The test is activated and de activated via the Refrigerator Up key and must be de activated to move to another test selection...

Страница 39: ...Service Test 7 FF Performance Adjustment This test will allow adjustment of the control performance points Each step will incrementally change the Refrigerator performance warmer towards 1 or colder...

Отзывы: