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10

16023324  Rev. 0

©2004 Maytag Services

Drier Replacement

Before opening refrigeration system, recover
HFC134a refrigerant for safe disposal.

Every time sealed HFC134a system is repaired, drier
filter must be replaced with, part # B2150504.

Cut drier out of system by completing the following
steps. Do not unbraze drier filter. Applying heat to
remove drier will drive moisture into system.

To avoid risk of severe personal injury or death, cut
drier at correct location. Cutting drier at incorrect
location will allow desiccant beads to scatter.
Completely clean area of beads, if spilled.

1.

Score capillary tube close to drier and break.

2.

Reform inlet tube to drier allowing enough space
for large tube cutter.

3.

Cut circumference of drier at 31.75 millimeters,
below condenser inlet tube joint to drier.

4.

Remove drier.

5.

Apply heat trap paste on post condenser tubes to
protect grommets from high heat.

6.

Unbraze remaining part of drier. Remove drier
from system.

7.

Discard drier in safe place. Do not leave drier with
customer. If refrigerator is under warranty, old
drier must accompany warranty claim.

Service Procedures

Service Equipment

Listed below is equipment needed for proper servicing
of HFC134a systems. Verify equipment is confirmed
by manufacturer as being compatible with HFC134a
and ester oil system.

Equipment must be exclusively used for HFC134a.
Exclusive use of equipment only applies to italic items.

Evacuation pump

Check with vacuum pump supplier to verify equipment
is compatible for HFC134a. Robinair, Model 15600

   2 stage, 6 cubic feet per minute pump is

recommended.

Four-way manifold gauge set, with low loss hoses

Leak detector

Charging cylinder

Line piercing saddle valve

(Schroeder valves). Seals must be HFC134a and
ester oil compatible. Line piercing valves may be used
for diagnosis but are not suitable for evacuation or
charging, due to minute holes pierced in tubing. Do
not leave mechanical access valves on system.
Valves eventually will leak. Molecules of HFC134a are
smaller than other refrigerants and will leak where
other refrigerants would not.

Swagging tools

Flaring tools

Tubing cutter

Flux

Sil-Fos

Silver solder

Oil for swagging and flaring

Use only part # R0157532

Copper tubing

Use only part # R0174075 and # R0174076

Dry nitrogen

99.5% minimum purity, with -40°C or lower dew point

Crimp tool

Tube bender

Micron vacuum gauge

Process tube adaptor kit

Heat trap paste

ICI appliance grade HFC134a

To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless test
procedures require power to be connected. Discharge capacitor through a resistor before attempting to service.
Ensure all earthing wires are connected before certifying unit as repaired and/or operational.

!

WARNING

WARNING

!

Содержание AB1924PEK Series

Страница 1: ...but is not limited to the following Amana AB1924PEK AB2026PEK AB2225PEK AB2226PEK AB2526PEK G32026PEK G32526PEK GB1924PEK GB2225PEK GB2526PEK Service This manual is to be used by qualified appliance t...

Страница 2: ...REPAIRS WARNING To avoid risk of severe personal injury or death disconnect power before working servicing on appliance to avoid electrical shock To locate an authorized servicer please consult your t...

Страница 3: ...Freezer Drawer 29 Refrigerator Compartment Light Bulb 29 Light Bulb Assembly 29 Light Bulb Sockets 30 PC Control Board 30 Light Switch 30 Temp Assure Damper control 30 Fresh Food Thermistor 30 Water...

Страница 4: ...rom 25 C to 32 C Saturated gas is drawn off through suction line where superheated gas enters compressor To raise temperature of gas suction line is placed in heat exchange with capillary Temperature...

Страница 5: ...est 1 Disconnect power to refrigerator 2 Discharge capacitor if present by shorting terminals through a resistor 3 Remove compressor leads and use an ohmmeter set on highest scale 4 Touch one lead to...

Страница 6: ...enser It is very important that adequate air flow over condenser is maintained Condenser is air cooled by condenser fan motor If efficiency of heat transfer from condenser to surrounding air is impair...

Страница 7: ...terminal 2 1 Disconnect power to the refrigerator 2 Remove relay cover and disconnect leads 3 Check resistance across terminals 2 and 3 with an ohmmeter Normal 3 to 12 ohms Shorted 0 ohms Open infini...

Страница 8: ...NO terminals Closed Drier Drier is placed at post condenser loop outlet and passes liquefied refrigerant to capillary Desiccant 20 8 x 12 4AXH 7 M S Grams Drier must be changed every time the system...

Страница 9: ...ttmeter 2 Turn into defrost mode Wattmeter should read specified watts according to Technical Data Sheet 3 When defrost thermostat reaches specified temperature 15 C see Technical Data Sheet thermosta...

Страница 10: ...HFC134a and ester oil system Equipment must be exclusively used for HFC134a Exclusive use of equipment only applies to italic items Evacuation pump Check with vacuum pump supplier to verify equipment...

Страница 11: ...mpressor Run lead on test cord attaches to M terminal on compressor Service Procedures C R S Fuses Capacitor Compressor Switch To AC supply Attaching Capacitor for Compressor Test 5 Connect a known go...

Страница 12: ...Refrigerant leaks are best detected with halide or electronic leak detectors Testing Systems Containing a Refrigerant Charge 1 Stop unit operation turn refrigerator off 2 Holding leak detector explor...

Страница 13: ...n normal head pressure and wattage while low side is being pumped out Testing for Restrictions To determine if a restriction exists 1 Attach gauge and manifold between suction and discharge sides of s...

Страница 14: ...and F closed open all other valves and start vacuum pump Vacuum Pump 6 cm Copper Tubing Compressor Compressor Process Tube Charging Hose Thermistor Vacuum Gauge Low Side Gauge E Valve B D Valve High...

Страница 15: ...ess tube 5 Start compressor and draw remaining refrigerant from charging hoses and manifold into compressor through compressor process tube 6 To check high side pinch off drier process tube Close valv...

Страница 16: ...e Procedures HFC134a Service Information HFC134a is alternative refrigerant for CFC12 HFC134a has an ozone depletion potential ODP factor of 0 0 and a global warming potential GWP factor of 0 27 HFC13...

Страница 17: ...rate minimum of 20 minutes after thermocouples are installed Turn control to colder to obtain required on time Wattage reading must be recorded in conjunction with temperature test to confirm proper o...

Страница 18: ...efrigerant Flow Bottom Mount Refrigerant Flow Diagram EVAPORATOR COMPRESSOR DISCHARGE TUBE CONDENSER CAPILLARY TUBE SUCTION TUBE DRYER PRO CESS TUBE POST CONDENSER TUBE Note Capillary Tube and Suction...

Страница 19: ...Flow Diagram CRISPER AIR SUPPLY PORT EVAPORATOR FAN ASSEMBLY EVAPORATOR EVAPORATOR COVER FREEZER RETURN AIR THOUGH LOUVERS AT BOTTOM OF EVAPORATOR COVER FREEZER AIR SUPPLY GRILLE REFRIGERATOR RETURN A...

Страница 20: ...20 16023324 Rev 0 2004 Maytag Services Two Way Bottom Mount Machine Compartment Air Flow Diagram Machine Compartment Air Flow Condenser Condenser Fan Assembly Compressor...

Страница 21: ...2004 Maytag Services 16023324 Rev 0 21 One Way Bottom Mount Machine Compartment Air Flow Diagram Machine Compartment Air Flow...

Страница 22: ...ezer door top Freezer door bottom CLASSIFICATION OF CONDENSATION 1 Haze or fog 2 Beading 3 Beads or small drops 4 Drops running together No sweat on side when compressor is running Conditions after 4...

Страница 23: ...tion Overloading of shelves Consumer education Warm or hot foods placed in cabinet Consumer education Cold control set too warm Set control to colder setting Poor door seal Level cabinet Adjust hinges...

Страница 24: ...ystem Refrigerant overcharge Check for overcharge Evacuate and recharge system Unit runs continuously Air in system Check for low side leak Repair evacuate and recharge system Unit runs continuously T...

Страница 25: ...r for continuity If open replace overload NOTE Ensure overload compressor are below trip temperature before testing Faulty compressor motor capacitor some compressors do not require motor capacitor Ch...

Страница 26: ...st system the refrigerant will flood out and cause the suction line to frost or sweat The cause of this problem should be corrected rather than to purge refrigerant from the sytem Running the freezer...

Страница 27: ...ge the system replace the drier filter evacuate and recharge with the specified refrigerant charge If the unit performs normally three possibilities exist 1 refrigerant loss 2 partially restricted dri...

Страница 28: ...he ambient temperature raises Refrigerators installed in ambient temperatures lower than 60 F will not perform as well because the pressures within the system are generally reduced and unbalanced This...

Страница 29: ...ims b Remove toe grille by pulling it directly away from unit and pop plastic cover off bottom door hinge Grille and cover are fragile keep both parts safe from harm c Remove bottom hinge pin and all...

Страница 30: ...Mid Level Electronic Model Light Switch 1 After following procedure on removing light bulb assembly 2 Disconnect wires from light switch 3 Squeeze tab to release light switch from light assembly 4 Re...

Страница 31: ...eased 5 Remove light bulb 6 Squeeze tab holding light housing in place to release housing and remove 7 Disconnect wires to socket 8 Squeeze tab on back side of housing to release socket Light Switch 1...

Страница 32: ...t of plastic clips that hold it to back wall of unit Then roll bottom of evaporator forward and up exposing evaporator heater in its location amid fins at bottom of evaporator 6 Taking care to notice...

Страница 33: ...aight away from unit 2 Raise front of refrigerator at least 101 6mm off the deck and block it up 3 Unscrew leveling bolt until wheel is free of leveling bolt 4 Tip wheel assembly down until wheel asse...

Страница 34: ...ad screws on bottom of cabinet 5 Carefully lower basepan taking care not to kink tubing to compresser or condenser 6 Remove hex screws holding condenser fan shroud to basepan 7 Lift shroud up and out...

Страница 35: ...ram Code the control will not save the new code but will flash the old code and this will be displayed The unit will NOT run with a Program Code of 00 8 Once the Program Code has been saved the Progra...

Страница 36: ...the display will return to a normal operating display with set point values 4 Freezer Refrigerator 4 8 Close the Refrigerator door s You are in the defrost mode Note Forced Defrost mode can be exited...

Страница 37: ...roper defrost function You can observe defrost heat and voltages while the test is activated 1 Freezer Refrigerator O DEFROST THERMOSTAT OPEN 1 Freezer Refrigerator S DEFROST THERMOSTAT SHORTED CLOSED...

Страница 38: ...hort result for a test on the Fresh Food Thermistor circuit as show below The test is activated and de activated via the Refrigerator Up key and must be de activated to move to another test selection...

Страница 39: ...Service Test 7 FF Performance Adjustment This test will allow adjustment of the control performance points Each step will incrementally change the Refrigerator performance warmer towards 1 or colder...

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