MOSTOSTAL
SCAFFOLDING
FORMWORK
ALTRAD MOSTOSTAL –
STRENGTH, MODERNITY, STABILITY
ASSEMBLY MANUAL –
MOSTOSTAL Plus FRAME SCAFFOLDINGS
Страница 1: ...MOSTOSTAL SCAFFOLDING FORMWORK ALTRAD MOSTOSTAL STRENGTH MODERNITY STABILITY ASSEMBLY MANUAL MOSTOSTAL Plus FRAME SCAFFOLDINGS...
Страница 2: ...altrad mostostal pl altradmostostal A S S E M B L Y M A N U A L MOSTOSTAL Plus FRAME SCAFFOLDINGS MOSTOSTAL SCAFFOLDING FORMWORK...
Страница 3: ...eliminary actions 3 2 Assembly guidelines for safer use 3 3 Scaffolding assembly steps 3 4 Assembly rules important for safety 3 5 Rules for anchoring and assembly of braces 4 MOBILE SCAFFOLDINGS 5 EX...
Страница 4: ...signs and structural analyses 1 2 List of standards and rules concerning the scaffoldings When designing installing disassembling and using the scaffoldings you should observe the rules and requiremen...
Страница 5: ...ly of the transport outrigger nets and protective canvases Structural analyses are not required for typical scaffolding structure set ups However they must be performed for the following scaffoldings...
Страница 6: ...chored to the expanded level wall and to the wall located one level above and below the expanded level When the platforms are expanded with the console 0 36 m from the internal scaffolding side the di...
Страница 7: ...kV b 5 m for the lines with the rated voltage between 1 kV and 15 kV c 10 m for the lines with the rated voltage between 15 kV and 30 kV d 15 m for the lines with the rated voltage between 30 kV and 1...
Страница 8: ...heck condition of the base where the scaffolding is placed protection condition railings toe boards platform condition gaps between platforms damage platform loading method circulation paths ladder fa...
Страница 9: ...examples of the above mentioned protective equipment attachment points When erecting the scaffolding the personal safety cord must be attached to the scaffolding components Cord and gusset plate bind...
Страница 10: ...lifting and rotating the pipe external pipe attach the post to the frame so that the bottom catch leans on the upper railing of the scaffolding and the upper catch is placed between the pipe and the g...
Страница 11: ...initial bay assemble the next bays by attaching the frames on the base jacks connecting them with the assem bled bays by using railings and placing the platforms fig 3 9 Stage 3 Choose the bay for th...
Страница 12: ...the longitudinal toe boards along the scaffolding and with the transverse toe boards from the front side fig 3 15 and 3 16 Stage 6 The frames have to be immediately inter connected with the railings...
Страница 13: ...g to the anchoring grid prepared for the given scaffolding variant each separate level must always be set vertically by using a level This procedure should be performed in the bays where the vertical...
Страница 14: ...le should be secured from the front side with the front frame The front railing is installed the other way round as compared to the installation where the vertical frames are used fig 3 27 Make sure t...
Страница 15: ...18 section 3 4 14 3 4 8 Protection during roof works To secure the facility roof works install the net screen posts with the net screens on the highest scaffolding level fig 3 33 When the net screens...
Страница 16: ...the steel scaffolding working area install the consoles outside fig 3 37 and 3 38 or inside the scaffolding It is acceptable to expand the scaffolding platform with the steel consoles 0 36 m and 0 73...
Страница 17: ...specified in PN M 47900 2 1996 section 4 10 3 Platform arrangement on the expanded scaffoldings fig 3 39 fig 3 40 fig 3 41 fig 3 42 solid aluminium platforms 0 61 m and steel platforms 0 32 m and 0 19...
Страница 18: ...iagrams Ad ditionally installed frames are vertically connected with the wall scaffolding every 4 m with the wall scaffolding node anchored in the connection points The connections are made of pipes o...
Страница 19: ...ck offered by the manufacturer Maximum weight of the lifted materials cannot exceed 150 kg When using hoisting winches with a higher lift capacity which are secured to the scaffolding you should carry...
Страница 20: ...distance between the anchors should not exceed 6 m anchor every other bay 2 57 m and 3 07 m distance between the vertical anchor rows should not exceed 4 m anchor every other level with the rows of an...
Страница 21: ...acks are specified in the tables provided with the scaffolding set up dia grams See p 24 37 3 5 4 Brace and anchor arrangement for the scaffolding up to 24 m high The term closed facade describes the...
Страница 22: ...the anchor kN 2 8 4 8 Maximum force in the foot kN Internal stand 16 3 03 External stand 55 1 anchor fastening two stands anchor fastening one stand double V anchor single anchor vertical brace vertic...
Страница 23: ...tion bracket 0 36 m inside all levels horizontal brace closed facade when number of openings is less than 20 of facade surface Type of facade filling Closed facade Vertical anchoring spacing 4 m Horiz...
Страница 24: ...illing Closed facade Vertical anchoring spacing 4 m Horizontal anchoring spacing every second bay Maximum force in the anchor kN 2 8 4 8 Maximum force in the foot kN Internal stand 17 1 10 External st...
Страница 25: ...filling Closed facade Vertical anchoring spacing 4 m Horizontal anchoring spacing every second bay Maximum force in the anchor kN 2 3 4 8 Maximum force in the foot kN Internal stand 25 5 12 External s...
Страница 26: ...choring spacing 8 m Horizontal anchoring spacing every second bay Maximum force in the anchor kN 2 8 4 2 Maximum force in the foot kN Internal stand 14 0 15 External stand 37 0 Scaffolding without cov...
Страница 27: ...ade Vertical anchoring spacing 8 m Horizontal anchoring spacing every second bay Maximum force in the anchor kN 2 6 4 2 Maximum force in the foot kN Internal stand 21 3 19 External stand 32 0 Scaffold...
Страница 28: ...ontal anchoring spacing every second bay Maximum force in the anchor kN 2 8 4 3 Maximum force in the foot kN Internal stand 18 0 29 External stand 42 7 Scaffolding without covering closed facade Basic...
Страница 29: ...orce in the anchor kN 3 0 4 2 Maximum force in the foot kN Internal stand 24 3 31 External stand 34 6 Scaffolding without covering closed facade Passage frame option Working platform load of 2 kN m Sa...
Страница 30: ...s is less than 20 of facade surface Type of facade filling Closed facade Vertical anchoring spacing 4 m Horizontal anchoring spacing every second bay Maximum force in the anchor kN 2 2 3 0 Maximum for...
Страница 31: ...ertical anchoring spacing 4 m Horizontal anchoring spacing every second bay Maximum force in the anchor kN 3 1 3 0 Maximum force in the foot kN Internal stand 29 3 06 External stand 61 2 Scaffolding w...
Страница 32: ...ng spacing 4 m Horizontal anchoring spacing every second bay Maximum force in the anchor kN 2 7 2 6 Maximum force in the foot kN Internal stand 17 6 14 External stand 34 4 Scaffolding with net screen...
Страница 33: ...nchoring spacing every second bay Maximum force in the anchor kN 2 8 2 6 Maximum force in the foot kN Internal stand 23 3 18 External stand 43 5 Scaffolding with net screen closed facade Working platf...
Страница 34: ...2 7 2 8 Maximum force in the foot kN Internal stand 17 6 21 External stand 35 1 Scaffolding with net screen semi open facade Gate crossing option Working platform load of 2 kN m Safety platform 1 kN...
Страница 35: ...spacing every second bay Maximum force in the anchor kN 2 8 2 9 Maximum force in the foot kN Internal stand 23 3 23 External stand 43 5 Scaffolding with net screen semi open facade Working platform lo...
Страница 36: ...anchoring spacing each node Maximum force in the anchor kN 1 65 2 9 Maximum force in the foot kN Internal stand 18 0 25 External stand 35 4 Scaffolding with canvas closed facade Gate crossing option...
Страница 37: ...spacing each node Horizontal anchoring spacing each node Maximum force in the anchor kN 1 6 3 0 Maximum force in the foot kN Internal stand 23 5 27 External stand 36 9 Scaffolding with canvas closed f...
Страница 38: ...oring rulet like for particular variants standard pipe 6 m 4 rotary coupling internal and external stands Pipes should be assembler for the scaffolds H 20 m standard pipe 6 m 4 rotary coupling 3 07 m...
Страница 39: ...t the wall side Permissible level of footing unscrewing 0 2 m fig 3 59 Protective canopy example 3 07 m 3 07 m 3 07 m 3 07 m 3 07 m 3 07 m 3 07 m 3 07 m 3 07 m 0 73 m 1 09 m 34 m 17 x 2 m 2 0 m 2 0 m...
Страница 40: ...affoldings base in case of scaffolding placed inside the building This rule does not apply to mobile scaffoldings anchored to the building Following rules must be obeyed during work on this type of sc...
Страница 41: ...ing Bypass frames may be fitted with the standard system vertical frames 2 0x0 73 m The bypass frame may be built up to 8 m 5 EXEMPLARY NON STANDARD SCAFFOLDING ANCHORING BYPASS FRAMES fig 5 1 Pole an...
Страница 42: ...lier guidelines When calculating the forces acting on the console you should consider the structure weight and the operational load fig 7 1 The scaffolding bottom attachment in close upfig fig 7 2 Anc...
Страница 43: ...ET UPS fig 8 1 Scaffolding arranged on the building walls fig 8 2 Scaffolding arranged on the building gable wall fig 8 4 Attic set up 1 fig 8 5 Attic set up 2 fig 8 3 Scaffolding arranged on the buil...
Страница 44: ...tforms and for the secondary components steel of Re 235 MPa All products manufactured by ALTRAD MOSTOSTAL according to the existing ISO 9001 quality system are marked with the permanent marks stamp 0...
Страница 45: ...00 x 0 36 m E202018 17 94 Alu frame 0 66 x 0 73 m E203010 4 64 Alu frame 1 00 x 0 73 m E203011 6 05 Alu frame 2 00 x 0 73 m E203012 9 40 Steel frame PLUS double railing 0 73 x 2 00 m E202036 21 02 Pa...
Страница 46: ...2 57 m U ECO E491625 16 15 Steel platform 0 32 x 3 07 m U ECO E491630 18 85 Steel platform 0 19 x 0 73 m U E491807 4 63 Steel platform 0 19 x 1 09 m U E491810 6 57 Steel platform 0 19 x 1 57 m U E491...
Страница 47: ...1 00 m E202023 11 34 Front frame 1 09 x 1 00 m E202024 13 20 Front frame 0 73 x 1 00 m E283307 12 53 Front frame 1 09 x 1 00 m E283310 14 43 Alu Plus front frame 0 73 x 1 00 m E203080 5 69 Transverse...
Страница 48: ...ipe 0 048 x 2 00 m E440520 7 16 Universal steel pipe 0 048 x 3 00 m E440530 10 70 Universal steel pipe 0 048 x 4 00 m E440540 14 30 Universal steel pipe 0 048 x 5 00 m E440550 17 90 Universal steel pi...
Страница 49: ...0 Alu girder 0 50 x 3 24 m E501330 14 97 Alu girder 0 50 x 4 24 m E501340 18 79 Alu girder 0 50 x 5 24 m E501350 22 60 Alu girder 0 50 x 6 24 m E501360 26 43 DAlu girder 0 50 x 8 24 m E501380 34 03 St...
Страница 50: ...m E285403 0 99 Platform protection for console platforms 0 73 m E285407 1 75 Platform protection for console platforms 1 09 m E285410 2 48 Securing pin E511100 0 10 Plastic rawplug 14 70 mm E511907 0...
Страница 51: ...E571173 26 30 Base jack with two nuts 0 40 m E571175 4 10 Mobile scaffolding wheel MP 116 4 00 Scaffolding net 2 57 x 10 m E732025 0 05 Scaffolding net 2 57 x 10 m E732030 0 06 Scaffolding canvas cove...
Страница 52: ...1319 E2812xx E581119 E581319 Below is the basic frame scaffolding set up with the examples of the indices of individual components component list see p 47 54 E4923xx E2020yy 12 COMPONENT LIST Girder t...
Страница 53: ...kl 6 kN m 6 kl 6 kN m 6 kl 6 kN m 6 kl 6 kN m 2 Filling steel platforms 0 19 E491810xx 6 kl 6 0 kN m 6 kl 6 0 kN m 6 kl 6 0 kN m 6 kl 6 0 kN m 6 kl 6 0 kN m 6 kl 6 0 kN m 3 Alu plywood platforms 0 61...
Страница 54: ...s of use resulting from the assembly manual 5 Before each use of the scaffolding the User should check its technical condition and completeness 6 Commission in the following panel confirms the scaffol...
Страница 55: ...55 MOSTOSTAL Plus FRAME SCAFFOLDINGS Assembly Manual NOTES...
Страница 56: ...020 ALTRAD MOSTOSTAL Sp ka z o o ul Starzy skiego 1 08 110 Siedlce Poland Tel 48 25 644 72 84 Fax 48 25 633 32 78 Email handlowy altrad mostostal pl www altrad mostostal pl MOSTOSTAL SCAFFOLDING FORMW...
