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8

It is a good idea to burn your stove hot for at
least ½ to ¾ of an hour each day to help limit
the buildup of creosote in the stovepipe.

If you have a metal chimney, tap it from time to
time and listen for a loose rattling.  If audible,
this sound indicates that creosote is building up.
Adding a handful of rock salt to a hot fire will
help to discourage the formation of creosote

The boiler door should be opened slowly at first
to prevent a large volume of air from rushing
into the stove.  This will prevent back-puffing of
smoke into the room.

Inspect the chimney from time to time and clean
it when necessary.

BAFFLE: A ceramic board is attached to the
baffle to create a high-temperature zone.  This is
a wearable item that you need to be careful not
to scrape wood against causing it to score,
which would lessen efficiency and promote
warping of the baffle.  The baffle can be slid
back and forth from the outside to make a more
direct route for the smoke to travel out of the
firebox when you open the door to load the
boiler.  Our baffles are not welded into place, so
they can be easily replaced if necessary.

C055 WITH OIL

AUTO SWITCHOVER

WOOD - This position will keep the boiler in
wood mode operation only.  The oil Burner will
never run in this setting.

AUTO - If the boiler operating temperature is
achieved in wood mode, turn mode switch to
AUTO, and then turn MAIN switch off and
back on to set this operation.  The boiler will
remain in WOOD operation until the water
temperature falls to the switchover set point
(usually 160°).  At this point, the boiler will
switch to OIL mode automatically and remain
in OIL mode until the switch is turned back to
WOOD.

Operating Sequence for Auto Mode

In wood mode

bring boiler to

operating temp 180°

190°

Turn MODE switch to AUTO

Turn MAIN switch off then on

Boiler is set for Auto switchover

OIL - This position is for oil burner operation
only.

CONDITIONING OF BOILER WATER

Proper treatment of make up water and boiler
water are necessary to prevent scale or other
deposits and corrosion within the boiler.  The
absence of adequate external and internal
treatments can lead to operation upsets or total
boiler failure.  Where a choice is available,
pretreatment of the water externally to the boiler
is always preferred and more reliable than
treatment within the boiler.

Instructions for feed water treatment as prepared
by a competent feed water chemist should be
followed.  Do not experiment with homemade
treatment methods or compounds.

Representative samples of feed water and boiler
water need to be analyzed frequently to ensure
that they are in specification. The following
terms and guidelines are to be used in
conjunction with the advice of a water treatment
specialist.

Ph

The Ph value of your boiler water is a number
between zero and fourteen.  Values below seven
are acidic while values above seven are basic.

The Ph factor is the most important factor
influencing scale forming or the corrosive
tendencies of boiler water.  It should be adjusted
to between a minimum of 10.5 and a maximum
of 11.0 to prevent acidic corrosion of boiler
tubes and plates and to provide for the
precipitation of scale forming salts.

Below a Ph of 5.0 the water is acidic enough to
dissolve the steel boiler plates.  Under these
conditions the steel gradually becomes thinner
and thinner until it is destroyed.  At a Ph
between 5 and 9.4 pitting of steel plates will
occur at a rate dependant upon the amount of
dissolved oxygen in the boiler.

Содержание WC100

Страница 1: ...emperatures Boiler temperatures and flames in the ignition box area are capable of causing ignition or explosion of explosive or flammable products or explosion of the boiler itself if maximum safe water temperature is exceeded Maximum safe water temperature is 2000 Fahrenheit Flammable or explosive products must never be stored in the same room or in the vicinity of a boiler and the boiler water ...

Страница 2: ...Copyright 2000 2013 Alternate Heating Systems LLC No portion of this publication may be reproduced without the express written consent of Alternate Heating Systems LLC Printed November 11 2013 ...

Страница 3: ... AND MAINTENANCE OF ALTERNATE HEATING SYSTEMS COAL WOOD MULTI FUEL BOILERS 6 WOOD VS COAL 6 COAL TYPES 6 AQUASTAT OPTION 7 DOMESTIC HOT WATER FROM YOUR BOILER DOMESTIC COIL OPTION 7 OTHER GENERAL OPERATING GUIDELINES 7 C055 WITH OIL AUTO SWITCHOVER 8 Operating Sequence for Auto Mode 8 CONDITIONING OF BOILER WATER 8 APPENDIX A WIRING DIAGRAMS 11 APPENDIX B SPECIFICATIONS 15 ADDITIONAL SPECIFICATION...

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Страница 5: ...nes must be strictly adhered to You must check local building codes in your area to ensure compliance GENERAL CHIMNEY REQUIREMENTS One of the most important considerations in installing a Wood Coal Burning boiler is the type of chimney that will be used The condition and construction of the chimney is important to provide sufficient draft The chimney produces the draft not the stove Natural drafts...

Страница 6: ...es it may be necessary to provide additional outside air into the home STOVEPIPE Use only 22 24 gauge single wall stove pipe in open areas no closer than 18 inches from walls or ceiling If the stovepipe must be closer than 18 inches from the nearest wall or ceiling or if it must go through walls closets or boxed in areas then U L listed insulated stovepipe must be used Pipe that runs along the out...

Страница 7: ...ected to the chimney if a direct connection into the chimney is not made A cleanout cover should be placed wherever the stovepipe changes direction Figure 1 Proper chimney connection Particular attention should be paid to the point where a flue passes through a wall or ceiling The pass thru should always be made with insulated pipe and the proper accessories or use of a thimble which provides a di...

Страница 8: ... combustion process requires a supply of air at all times it is essential that provisions are made to supply adequate air to the boiler room This air supply is necessary to insure complete combustion and venting of any gases or smoke that would be emitted from this solid fuel burning boiler in case the boiler malfunctions 5 Electrical disconnect at point of entrance to boiler room 6 Walls and ceil...

Страница 9: ...FETY AND OPERATION It is important to provide sufficient clearance around the boiler for convenient servicing and cleanout The required minimums when measured from the boiler vessel are 36 to the rear 18 to the right side when facing the loading door 18 on the left 18 on top and 48 to the front Refer to Appendix B Specifications for exterior dimensions of the various models For commercial and resi...

Страница 10: ... build up to a depth of four inches or more This will have the effect of sealing off the bottom of the firebox preventing combustion air from entering from below The grates should only be rotated when it is necessary to remove some ash being careful to maintain sufficient ashes to insulate the bottom When burning coal the draft control linkage on the loading door must be disconnected and replaced ...

Страница 11: ...ure of the hot water coming from the domestic coil to a safe level The tempering valve may be obtained from your Alternate Heating Systems or local plumber This will also ensure a constant water temperature at the tap If hot water is supplied to an automatic dishwasher a line can be run directly to this appliance ahead of the tempering valve Be sure to check maximum water temperature capability of...

Страница 12: ...is turned back to WOOD Operating Sequence for Auto Mode In wood mode bring boiler to operating temp 180 190 Turn MODE switch to AUTO Turn MAIN switch off then on Boiler is set for Auto switchover OIL This position is for oil burner operation only CONDITIONING OF BOILER WATER Proper treatment of make up water and boiler water are necessary to prevent scale or other deposits and corrosion within the...

Страница 13: ...n the boiler water The ratio of chlorides in the boiler water to that of the feed water can be used as a means to determine the amount of blow down required The chloride test is unsuitable for feed water with low incoming concentrations and the concentrations in the feed water must be averaged over time for accuracy High boiler solids will lead to foaming priming surging and carry over These condi...

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Страница 15: ...11 APPENDIX A WIRING DIAGRAM ...

Страница 16: ...12 ...

Страница 17: ...13 ...

Страница 18: ...14 ...

Страница 19: ... 1 450 2 130 Model W40 W55 WC40 WC55 WC70 WC100 BTU hr Wood 120 000 180 000 120 000 180 000 220 000 350 000 Coal N A N A 150 000 225 000 265 000 400 000 Heating Surface 20 Ft2 27 Ft2 20 Ft2 27 Ft2 33 Ft2 50 Ft2 Water Capacity 40 Gal 55 Gal 40 Gal 55 Gal 70 Gal 95 Gal Firebox Capacity 7 5 Ft3 10 ft3 7 5 Ft3 10 Ft3 14 Ft3 22 Ft3 Coal Capacity N A N A 125 lbs 200 lbs 250 lbs 400 lbs Max Log Length 24...

Страница 20: ...lowing are given as examples of gallons per minute water flow required to deliver hot water in order to provide heating of a given number of degrees and at a certain BTU level 500K BTU s at 20 degrees temperature differential requires 50 gallons per minute 250K BTU s at 20 degrees temperature differential requires 25 gallons per minute 1M BTU s at 20 degrees temperature differential requires 100 g...

Страница 21: ...17 APPENDIX C BRICK LAYOUT C MODEL WITH WATER TUBE OPTION FLAT BRICK LAYOUT ...

Страница 22: ...e outside of the row and the narrow brick is in the center The 1st row of bricks should be placed forward enough so that they become flush with the front water tube Depending on chimney draw or excessive smoke coming out through the load door the first row of bricks may need to be removed Step 4 The 2nd row is placed directly behind the 1st row in the same order and is placed on top of the second ...

Страница 23: ...s the bottom of the boiler The brick sits on the angle bar with the angled part of the brick towards the wall of the boiler and the flat part of the brick facing inwards If narrow wedge shaped bricks are included they are placed first in the front of the boiler ...

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Страница 25: ...21 APPENDIX D TABLE OF FIGURES Figure 1 Proper chimney connection 3 Figure 2 Stove pipe passing through wall 3 ...

Страница 26: ... must be determined by taking into account the distance involved and flow required The new circulator should be wired to the power for the AHS boiler When power to the AHS is on the circulator should be running An alternate option is to attach a strap on aquastat on the AHS boiler supply line that closes on temperature rise This will automatically activate the pump at a given temperature The add o...

Страница 27: ...his includes fuels recommended by dealers and distributors selling Alternate Heating Systems products if these are not fuels recommended by Alternate Heating Systems C WHAT THE CUSTOMER MUST DO 1 Contact the dealer who sold you the unit 2 If said dealer cannot be located contact any other Alternate Heating Systems dealers in your area 3 If you are unable to locate a dealer submit your warranty cla...

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Страница 29: ...ioning Water 8 corrosion 8 creosote 2 7 8 D de aeration 9 disconnect electrical 4 dishwasher 7 dissolved oxygen 9 Domestic Coil 7 domestic hot water 7 draft 1 2 chimney 1 2 draft system 6 E EXPLOSION HAZARD 4 6 7 F feed water 8 firebox 6 floor installation area See installation G GPM Flow 18 grate 6 green wood 7 H H stamp 1 hardness boiler water 9 hardwood 7 I Installation 1 K kindling 7 L Line Lo...

Страница 30: ... coal 6 stovepipe 2 SUFFOCATION 2 T temperature differential 18 tempering valve 7 thimble in chimney installation 2 Treatment boiler water 8 U unloading the boiler 4 W WARNING 2 4 6 7 Warranty 23 water circulator 7 Water Conditioning 8 ...

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