Alternate Heating WC100 Скачать руководство пользователя страница 13

9

DISSOLVED OXYGEN

Aeration of city water supply is frequently used
to remove other noxious gasses, however,
efficient aeration results in saturation of the
water with oxygen.  The majority of corrosion
problems are directly related to the quantity of
dissolved oxygen in the boiler water.
Elimination of the corrosive effect of dissolved
oxygen can be accomplished either directly or
chemically.

Direct or mechanical removal of dissolved
oxygen is done through the use of a de-aerator.
Chemical de-aeration is done through the
introduction of specific chemicals in the boiler
to react with the oxygen.  The dissolved oxygen
content should be maintained at a minimum but
at no time should it exceed 0.007 mg/l.

SULFITES

Sodium sulfite is generally used for the
chemical removal of dissolved oxygen within
the boiler water.  To assure the rapid and
complete removal of the oxygen entering the
boiler feed water system the concentration of
sulfite in the boiler must be maintained at a
minimum of 120 ppm. (parts per million).

SOLIDS

Solids can be broken up into two categories of
both suspended and dissolved.  Suspended
solids are those that can be removed by filtration
while dissolved solids are in solution with the
water.

The best test for the determination of the solids
content of the boiler water is through a
conductance test.  The conductance value of
boiler water varies by the various ionized salts
present.  The conductance can be used to
measure the total dissolved solids in the boiler
water and to serve as an accurate means for the
control of solids through the use of blow down.

Another test that is sometimes used as a
measure of solids is to measure the chloride
present in the boiler water.  The ratio of
chlorides in the boiler water to that of the feed
water can be used as a means to determine the
amount of blow down required.  The chloride
test is unsuitable for feed water with low

incoming concentrations, and the concentrations
in the feed water must be averaged over time for
accuracy.

High boiler solids will lead to foaming, priming,
surging, and carry over.  These conditions may
only be overcome by proper daily blow down of
the boiler.

ALKALINITY

The alkalinity of boiler water should be
sufficiently high enough to protect shell and
plates against acidic corrosion, but not so high
as to produce carryover.  A minimum value for
alkalinity for adequate protection is 200 ppm.

High boiler alkalinity (in excess of 700 ppm)
should be avoided.  Values higher than this can
cause the steel to become brittle.

PHOSPHATES

Phosphates are used to react with calcium
hardness in the boiler water.  In order for this
reaction to take place it is important to maintain
a Ph at a minimum value of 9.50.  It is desirable
to keep the concentration of phosphates in the
water to 30-50 ppm to enable the complete
reaction of the phosphates with the calcium
hardness entering the boiler through the feed
water.

HARDNESS

The hardness of water is caused by calcium and
magnesium ions.  Water hardness will vary
greatly throughout the country depending on the
source of the water.

In boilers hard water can cause the formation of
scale and sludge or mud.  The hardness must be
removed in the makeup water to the return
system.  Total hardness should not exceed 50
ppm.

OILS

Every effort should be made to prevent oils
from getting into the boiler water.  Oil causes
foaming or combines with suspended solids to
form a sludge, which can cause the overheating
of boiler plates.  If oil does get into the boiler,
the boiler should immediately be taken out of
service and thoroughly cleaned.

Содержание WC100

Страница 1: ...emperatures Boiler temperatures and flames in the ignition box area are capable of causing ignition or explosion of explosive or flammable products or explosion of the boiler itself if maximum safe water temperature is exceeded Maximum safe water temperature is 2000 Fahrenheit Flammable or explosive products must never be stored in the same room or in the vicinity of a boiler and the boiler water ...

Страница 2: ...Copyright 2000 2013 Alternate Heating Systems LLC No portion of this publication may be reproduced without the express written consent of Alternate Heating Systems LLC Printed November 11 2013 ...

Страница 3: ... AND MAINTENANCE OF ALTERNATE HEATING SYSTEMS COAL WOOD MULTI FUEL BOILERS 6 WOOD VS COAL 6 COAL TYPES 6 AQUASTAT OPTION 7 DOMESTIC HOT WATER FROM YOUR BOILER DOMESTIC COIL OPTION 7 OTHER GENERAL OPERATING GUIDELINES 7 C055 WITH OIL AUTO SWITCHOVER 8 Operating Sequence for Auto Mode 8 CONDITIONING OF BOILER WATER 8 APPENDIX A WIRING DIAGRAMS 11 APPENDIX B SPECIFICATIONS 15 ADDITIONAL SPECIFICATION...

Страница 4: ......

Страница 5: ...nes must be strictly adhered to You must check local building codes in your area to ensure compliance GENERAL CHIMNEY REQUIREMENTS One of the most important considerations in installing a Wood Coal Burning boiler is the type of chimney that will be used The condition and construction of the chimney is important to provide sufficient draft The chimney produces the draft not the stove Natural drafts...

Страница 6: ...es it may be necessary to provide additional outside air into the home STOVEPIPE Use only 22 24 gauge single wall stove pipe in open areas no closer than 18 inches from walls or ceiling If the stovepipe must be closer than 18 inches from the nearest wall or ceiling or if it must go through walls closets or boxed in areas then U L listed insulated stovepipe must be used Pipe that runs along the out...

Страница 7: ...ected to the chimney if a direct connection into the chimney is not made A cleanout cover should be placed wherever the stovepipe changes direction Figure 1 Proper chimney connection Particular attention should be paid to the point where a flue passes through a wall or ceiling The pass thru should always be made with insulated pipe and the proper accessories or use of a thimble which provides a di...

Страница 8: ... combustion process requires a supply of air at all times it is essential that provisions are made to supply adequate air to the boiler room This air supply is necessary to insure complete combustion and venting of any gases or smoke that would be emitted from this solid fuel burning boiler in case the boiler malfunctions 5 Electrical disconnect at point of entrance to boiler room 6 Walls and ceil...

Страница 9: ...FETY AND OPERATION It is important to provide sufficient clearance around the boiler for convenient servicing and cleanout The required minimums when measured from the boiler vessel are 36 to the rear 18 to the right side when facing the loading door 18 on the left 18 on top and 48 to the front Refer to Appendix B Specifications for exterior dimensions of the various models For commercial and resi...

Страница 10: ... build up to a depth of four inches or more This will have the effect of sealing off the bottom of the firebox preventing combustion air from entering from below The grates should only be rotated when it is necessary to remove some ash being careful to maintain sufficient ashes to insulate the bottom When burning coal the draft control linkage on the loading door must be disconnected and replaced ...

Страница 11: ...ure of the hot water coming from the domestic coil to a safe level The tempering valve may be obtained from your Alternate Heating Systems or local plumber This will also ensure a constant water temperature at the tap If hot water is supplied to an automatic dishwasher a line can be run directly to this appliance ahead of the tempering valve Be sure to check maximum water temperature capability of...

Страница 12: ...is turned back to WOOD Operating Sequence for Auto Mode In wood mode bring boiler to operating temp 180 190 Turn MODE switch to AUTO Turn MAIN switch off then on Boiler is set for Auto switchover OIL This position is for oil burner operation only CONDITIONING OF BOILER WATER Proper treatment of make up water and boiler water are necessary to prevent scale or other deposits and corrosion within the...

Страница 13: ...n the boiler water The ratio of chlorides in the boiler water to that of the feed water can be used as a means to determine the amount of blow down required The chloride test is unsuitable for feed water with low incoming concentrations and the concentrations in the feed water must be averaged over time for accuracy High boiler solids will lead to foaming priming surging and carry over These condi...

Страница 14: ......

Страница 15: ...11 APPENDIX A WIRING DIAGRAM ...

Страница 16: ...12 ...

Страница 17: ...13 ...

Страница 18: ...14 ...

Страница 19: ... 1 450 2 130 Model W40 W55 WC40 WC55 WC70 WC100 BTU hr Wood 120 000 180 000 120 000 180 000 220 000 350 000 Coal N A N A 150 000 225 000 265 000 400 000 Heating Surface 20 Ft2 27 Ft2 20 Ft2 27 Ft2 33 Ft2 50 Ft2 Water Capacity 40 Gal 55 Gal 40 Gal 55 Gal 70 Gal 95 Gal Firebox Capacity 7 5 Ft3 10 ft3 7 5 Ft3 10 Ft3 14 Ft3 22 Ft3 Coal Capacity N A N A 125 lbs 200 lbs 250 lbs 400 lbs Max Log Length 24...

Страница 20: ...lowing are given as examples of gallons per minute water flow required to deliver hot water in order to provide heating of a given number of degrees and at a certain BTU level 500K BTU s at 20 degrees temperature differential requires 50 gallons per minute 250K BTU s at 20 degrees temperature differential requires 25 gallons per minute 1M BTU s at 20 degrees temperature differential requires 100 g...

Страница 21: ...17 APPENDIX C BRICK LAYOUT C MODEL WITH WATER TUBE OPTION FLAT BRICK LAYOUT ...

Страница 22: ...e outside of the row and the narrow brick is in the center The 1st row of bricks should be placed forward enough so that they become flush with the front water tube Depending on chimney draw or excessive smoke coming out through the load door the first row of bricks may need to be removed Step 4 The 2nd row is placed directly behind the 1st row in the same order and is placed on top of the second ...

Страница 23: ...s the bottom of the boiler The brick sits on the angle bar with the angled part of the brick towards the wall of the boiler and the flat part of the brick facing inwards If narrow wedge shaped bricks are included they are placed first in the front of the boiler ...

Страница 24: ......

Страница 25: ...21 APPENDIX D TABLE OF FIGURES Figure 1 Proper chimney connection 3 Figure 2 Stove pipe passing through wall 3 ...

Страница 26: ... must be determined by taking into account the distance involved and flow required The new circulator should be wired to the power for the AHS boiler When power to the AHS is on the circulator should be running An alternate option is to attach a strap on aquastat on the AHS boiler supply line that closes on temperature rise This will automatically activate the pump at a given temperature The add o...

Страница 27: ...his includes fuels recommended by dealers and distributors selling Alternate Heating Systems products if these are not fuels recommended by Alternate Heating Systems C WHAT THE CUSTOMER MUST DO 1 Contact the dealer who sold you the unit 2 If said dealer cannot be located contact any other Alternate Heating Systems dealers in your area 3 If you are unable to locate a dealer submit your warranty cla...

Страница 28: ......

Страница 29: ...ioning Water 8 corrosion 8 creosote 2 7 8 D de aeration 9 disconnect electrical 4 dishwasher 7 dissolved oxygen 9 Domestic Coil 7 domestic hot water 7 draft 1 2 chimney 1 2 draft system 6 E EXPLOSION HAZARD 4 6 7 F feed water 8 firebox 6 floor installation area See installation G GPM Flow 18 grate 6 green wood 7 H H stamp 1 hardness boiler water 9 hardwood 7 I Installation 1 K kindling 7 L Line Lo...

Страница 30: ... coal 6 stovepipe 2 SUFFOCATION 2 T temperature differential 18 tempering valve 7 thimble in chimney installation 2 Treatment boiler water 8 U unloading the boiler 4 W WARNING 2 4 6 7 Warranty 23 water circulator 7 Water Conditioning 8 ...

Страница 31: ......

Отзывы: