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13

PROBLEM

PROBABLE CAUSE

CORRECTIVE ACTION

Elevated Dew Point   Insufficient purge rate 

1. Check purge flow settings.

2. Check purge piping for obstruction

3. Clean purge piping and muffler 

Inlet air/gas pressure below 

source/design condition

1. Check pressure

Flow rate higher than design 

for condition

1. Check flow rate and 

2. Determine what caused increased demand

Inlet temperature above de-

sign for condition 

1. Check after-cooler

2. Clean & service as necessary 

Entrained water entering the 

desiccant bed 

1. Check air/water separator drain operation

2. Check pre-filter drain operation 

3. Replace desiccant and/or dryer if necessary 

Desiccant contaminated by oil  1. Check pre-filter element 

2. Check pre-filter drain operation 

3. Replace desiccant and/or dryer if necessary 

Excessive Pressure 

Drop in Air Dryer    

Excessive flow rate 

1. Check flow rate

2. Located what caused increased demand

Inlet pressure below design 

for condition

1. Check pressure

Failure to Shift Tow-

ers from Drying to 

Regenerating Service 

No input power 

1. Check input voltage

Defective timer

1. Check input and output voltages

Defective solenoid valve

1. Check input voltage to solenoid valve 

2. Check outlet air flow from solenoid valve 

No pilot air 

1. Check pilot air-line for blockage 

2. Check to see if pilot air-line filter is clean.

3. Replace element if needed

Defective inlet valves 

1. Check pilot air source

2. Refer to steps above if no pilot air detected 

TROUBLESHOOTING GUIDE

Содержание MHR Series

Страница 1: ...1 MHR SERIES HEATLESS REGENERATIVE AIR DRYERS...

Страница 2: ...AD THIS MANUAL CAREFULLY IT CONTAINS INFORMATION ABOUT SAFETY AND THE SAFETY OF OTHERS ALSO BECOME FAMILIAR WITH THE PROPER INSTALLATION AND CONTROLS OF THE AIR DRYER BEFORE OPERATING ONLY QUALIFIED T...

Страница 3: ...ST BE FILLED WITH DESICCANT AT THE JOB SITE ON MODELS MHR800 AND ABOVE VISUALLY CHECK THE DRYER FOR DAMAGE THAT MAY HAVE OCCURRED IN TRANSIT IF THERE IS EVIDENCE OF DAMAGE IMMEDIATELY ENTER A CLAIM WI...

Страница 4: ...and outlet flow is the amount of purge air required This air is purged to atmosphere and is not available for use downstream certain air supply to dryer meets your air demand plus purge air requireme...

Страница 5: ...ping assembly After filters located after the dryer help eliminate the possibility of desiccant dusting and carry over into the air system It is recommended to install a check valve after the dryer to...

Страница 6: ...ER FILTER 3 RECEIVER TANK 7 3 VALVE BYPASS 4 AC SERIES PRE FILTER INSTALLATION A Recommended for systems that consume less than or equal to the maximum capacity of the air compressor INSTALLATION B Re...

Страница 7: ...atmosphere This process takes about ten minutes to complete with the drying cycle using about five minutes to provide the desired dew point The regeneration cycle takes approximately 45 seconds less...

Страница 8: ...ssurizing The Tower Repressurizing LED will be illuminated indicating which tower is online and in the drying mode Failure to Shift The Failure to Shift LED will be illuminated when a dryer shift fail...

Страница 9: ...is 0 PSIG Check offline purge muffler for airflow No airflow should be present If no airflow is present the outlet and purge check valve have a positive seal Repeat procedure next cycle to check oppo...

Страница 10: ...10 PNEUMATIC CONTROLS...

Страница 11: ...11 ELECTRICAL SCHEMATIC...

Страница 12: ...urpose of the probe and its associated electronics is to rst measure the wetness of the air within the desiccant beds and then regenerate the desiccant beds only when the moisture loading reaches a pr...

Страница 13: ...essary Desiccant contaminated by oil 1 Check pre filter element 2 Check pre filter drain operation 3 Replace desiccant and or dryer if necessary Excessive Pressure Drop in Air Dryer Excessive flow rat...

Страница 14: ...lier steps if no pilot air is detect ed 3 Check depressurization timer circuit Dryer Fails to Purge Purge valve does not close Purge valve stuck in closed position 1 Check timer micro switch 2 Check s...

Страница 15: ...15...

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