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9

MAINTENANCE 

CAUSE INJURY SHOULD YOU ATTEMPT TO DISASSEMBLE 

WHILE PRESSURIZED.

Purge Muffler

At high pressures a clogged muffler could result in a high backpressure and could result in mechanical failure or 

personal injury. For this reason the purge muffler must be periodically checked for any restrictive debris. If pres-

sure is observed on the offline tower replace muffler immediately.

TO AVOID INJURY, DEPRESSURIZE DRY-

ERRFORMI

Purge Valves

Should either of the normally closed purge valves fail to operate check the following:
1. Check air signal to valve.
2. If air signal is present; disassemble, clean and replace diaphragm and seals.
3. If no air signal is present; see solenoid valve information in Maintenance Section.

Inlet Valves

Should either of the normally open inlet valves fail to operate check the following:
1. Check air signal to valve.
2. If air signal is present; disassemble, clean and replace diaphragm and seals.
3. If no air signal is present; see solenoid valve information in Maintenance Section.

Outlet and Purge Check Valves

NOTE: Signs of a faulty outlet and/or purge check valve include;

 

Failure to Depressurize Alarm

 

System air is being drained and compressor is running at below normal efficiency.

 

Periodically check the outlet and purge check valves for an absolute seal. Procedure:

 

Close purge adjustment valve. Verify offline tower pressure is 0 PSIG.

 

Check offline purge muffler for airflow. No airflow should be present.

 

If no airflow is present, the outlet and purge check valve have a positive seal.  Repeat procedure next 
cycle to check opposite outlet and purge check valves 

 

If airflow is present, the outlet and/or purge check valves do not have a positive seal. Clean and/or re-
place corresponding check valves. See air flow diagram for corresponding check valves.

Pilot Air-Filter (Located at Outlet)

For maximum filtration efficiency, service the element 2x per year.

PREVENTATIVE MAINTENANCE SCHEDULE 

Daily

 

Check and record inlet pressure, temperature and flow. 

 

Verify that it is within specifications.

 

Check tower pressure gauge readings within operating tol-

erance.

 

Check tower pressure gauges for proper dryer cycling.

 

Verify that pressure in purging tower is 5 PSIG or less.

 

Verify that prefilters and off-line differential pressure is 

within operating limits.

Semi-Annually

 

Check outlet dew point.

 

Blow down relief valves.

Monthly

 

Check your operating conditions: inlet flow, inlet pressure, 
and inlet temperature.

 

Check prefilters and after filters.

 

Check dryer cycle and sequence of operations, (i.e. drying and 

regenerating).

Annually

 

Check desiccant and replace if necessary.

 

Inspect and clean pilot operated valves and re-

place packing as necessary.

 

Inspect and clean solenoid valves, check 

valves and purge lines.

 

Test electrical components, replace as neces-
sary.

Quarterly (3 Months)

 

Check pilot air filter element and clean.

 

Replace prefilter and afterfilter elements.

3-Years

 

Replace desiccant (if necessary)

Содержание MHR Series

Страница 1: ...1 MHR SERIES HEATLESS REGENERATIVE AIR DRYERS...

Страница 2: ...AD THIS MANUAL CAREFULLY IT CONTAINS INFORMATION ABOUT SAFETY AND THE SAFETY OF OTHERS ALSO BECOME FAMILIAR WITH THE PROPER INSTALLATION AND CONTROLS OF THE AIR DRYER BEFORE OPERATING ONLY QUALIFIED T...

Страница 3: ...ST BE FILLED WITH DESICCANT AT THE JOB SITE ON MODELS MHR800 AND ABOVE VISUALLY CHECK THE DRYER FOR DAMAGE THAT MAY HAVE OCCURRED IN TRANSIT IF THERE IS EVIDENCE OF DAMAGE IMMEDIATELY ENTER A CLAIM WI...

Страница 4: ...and outlet flow is the amount of purge air required This air is purged to atmosphere and is not available for use downstream certain air supply to dryer meets your air demand plus purge air requireme...

Страница 5: ...ping assembly After filters located after the dryer help eliminate the possibility of desiccant dusting and carry over into the air system It is recommended to install a check valve after the dryer to...

Страница 6: ...ER FILTER 3 RECEIVER TANK 7 3 VALVE BYPASS 4 AC SERIES PRE FILTER INSTALLATION A Recommended for systems that consume less than or equal to the maximum capacity of the air compressor INSTALLATION B Re...

Страница 7: ...atmosphere This process takes about ten minutes to complete with the drying cycle using about five minutes to provide the desired dew point The regeneration cycle takes approximately 45 seconds less...

Страница 8: ...ssurizing The Tower Repressurizing LED will be illuminated indicating which tower is online and in the drying mode Failure to Shift The Failure to Shift LED will be illuminated when a dryer shift fail...

Страница 9: ...is 0 PSIG Check offline purge muffler for airflow No airflow should be present If no airflow is present the outlet and purge check valve have a positive seal Repeat procedure next cycle to check oppo...

Страница 10: ...10 PNEUMATIC CONTROLS...

Страница 11: ...11 ELECTRICAL SCHEMATIC...

Страница 12: ...urpose of the probe and its associated electronics is to rst measure the wetness of the air within the desiccant beds and then regenerate the desiccant beds only when the moisture loading reaches a pr...

Страница 13: ...essary Desiccant contaminated by oil 1 Check pre filter element 2 Check pre filter drain operation 3 Replace desiccant and or dryer if necessary Excessive Pressure Drop in Air Dryer Excessive flow rat...

Страница 14: ...lier steps if no pilot air is detect ed 3 Check depressurization timer circuit Dryer Fails to Purge Purge valve does not close Purge valve stuck in closed position 1 Check timer micro switch 2 Check s...

Страница 15: ...15...

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