background image

Energy Efficiency Checklist completed?

YES

NO

Engineer Name

Company Name

Telephone Number

Comments

Signature

Energy Efficiency Checklist completed?

YES

NO

Engineer Name

Company Name

Telephone Number

Comments

Signature

Date

Energy Efficiency Checklist completed?

YES

NO

Engineer Name

Company Name

Telephone Number

Comments

Signature

Date

Energy Efficiency Checklist completed?

YES

NO

Engineer Name

Company Name

Telephone Number

Comments

Signature

Date

Energy Efficiency Checklist completed?

YES

NO

Engineer Name

Company Name

Telephone Number

Comments

Signature

Date

Energy Efficiency Checklist completed?

YES

NO

Engineer Name

Company Name

Telephone Number

Comments

Signature

Date

Energy Efficiency Checklist completed?

YES

NO

Engineer Name

Company Name

Telephone Number

Comments

Signature

Date

Energy Efficiency Checklist completed?

YES

NO

Engineer Name

Company Name

Telephone Number

Comments

Signature

Date

Date

Service 3

Service 4

Service 5

Service 6

Service 7

Service 8

Service 9

Service 10

Service Record

It is recommended that your heating system is serviced regularly and that the appropriate Service Record is completed.

Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s

Service Provider

instructions.

Always use the manufacturer’s specified spare part when replacing controls.

Date

Date

Energy Efficiency Checklist completed?

YES

NO

Engineer Name

Company Name

Telephone Number

Comments

Signature

Energy Efficiency Checklist completed?

YES

NO

Engineer Name

Company Name

Telephone Number

Comments

Signature

Service 1

Service 2

* All installations in England and Wales must be notified to Local Authority Building Control (LABC) either directly or through a Competent Persons Scheme.
A Building Regulations Compliance Certifcate will then be issued to the customer.

© Heating and Hotwater Industry Council (HHIC)

www.centralheating.co.uk

SOLAR THERMAL COMMISSIONING CHECKLIST

This Commissioning Checklist is to be completed in full by the competent person who commissioned the Solar Thermal System and associated equipment
as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference.

Failure to install and commission this equipment to the manufacturer’s instructions may invalidate the warranty but does not affect statutory rights.

Customer Name

Telephone Number

Address

Commissioned by

Company Name

(print name)

Telephone Number

Company Address

Commissioning Date

To be completed by the customer on receipt of a Building Regulations Compliance Certifcate.

Building Regulations Notifcation Number

(if applicable)

Confrmation that required areas of the installation have been notifed to Local Authority Building Control (LABC)

a). Initials of commissioning engineer

b). Competent Persons Scheme (CPS) details or details of LABC direct notiifcation

Confrmation that panels have been installed without lessening the structure, weathering and fire resistance of the roof in accordance with the
relevant Building Regulations and standards. Initials of commissioning engineer

Make of collector

COLLECTOR DETAILS

Model of collector

Serial number of each collector:

i.

(if more than 6 collectors please append additional sheet)

ii.

iii.

Iv.

v.

vi.

Solar System Operating Pressure                      bar (cold)

INSTALLATION DETAILS

Expansion vessel air/nitrogen charge                      bar (cold)

Expansion or drain back vessel size                      litres

Operating correctly: Yes

Treated for leaks and fushed: Yes

Filled and purged for air: Yes

System heat transfer fluid details:

What type/make of heat transfer fluid used?

System volume                     litres

What is the fluid mix: Water                       %

Glycol                      %

Frost protection provided to                      °C

Is the installation in a hard water area (above 200ppm)?

Yes

No

If yes, has a water scale reducer been fitted or has Tmax been limited to 60˚C?

Yes

No

What type of scale reducer has been ftted?

Air purged from solar primary circuit: Yes                                                                    Primary circuit valves and air vent(s) set to final operating positions:

Yes

Pump speed setting recorded: Speed setting                                                            Max fow rate                       litres/min

Solar primary circuit pressure relief valves tested for correct operation:

Yes                      Location

Device for limiting hot water temperature outlets has been fitted:

Yes

No

Type

Location

All exposed pipework lagged in accordance with regulations using suitably temperature rated materials

Yes

For unvented hot water storage cylinder, will controls stop solar fluid circulation in the event of cylinder overheating?

Yes

Make and model of DTC

SOLAR SYSTEM CONTROLS

Temperature sensors checked and operating correctly

Yes

Differential Temperature Controller (DTC) settings:

T on                      °C

T off                       °C

T max                       °C    Other DTC Settings

Thermostat located in back-up heating zone of cylinder

Yes

No

Have optimum settings for HW controls been explained to the customer?

Yes

No

Does this include Legionella Bacteria protection settings with back up heating system to bring boiler volume to 60°C for an hour once a day?

Yes

No

Electrical installation is accordance with BS7671

Yes

Location of electrical isolation switch to solar control/pump unit

The heating and hot water system complies with the appropriate Building Regulations

ALL INSTALLATIONS

Yes

The system and associated products have been installed and commissioned in accordance with the manufacturer’s instructions

Yes

The effcient operation of system and its controls have been demonstrated to and understood by the customer

Yes

The manufacturer’s literature, including Benchmark Checklist and Service Record, has been explained and left with the customer

Yes

Commissioning Engineer’s Signature

Customer’s Signature

(To confrm satisfactory demonstration and receipt of manufacturer’s literature)

Содержание SolarSmart 100

Страница 1: ...ions have been carefully prepared but we reserve the right to alter the specification at any time in the interest of product improvement Alpha Therm Limited 2014 Part No 1 032744 ST15 000233 0314 D337...

Страница 2: ...emedial or improvement work identified during the course of commissioning or servicing work Refer to the manufacturer s helpline where assistance is needed Report product faults and concerns to the ma...

Страница 3: ...t of the Environment i e Approved Document L1 Building Standards Scotland Consolidation Regulations issued by the Scottish Development Department UK Water Regulations Byelaws Scotland Health Safety Do...

Страница 4: ...ction Return Connection Max Working Pressure Heat Exchanger Content Collector Circuit Flow Connection Return Connection Max Working Pressure Vessel Size Max Filled Content Case Insulation 2 2 SOLAR CO...

Страница 5: ...Energy Loss of Solar Cylinder Global Warming Potential Ozone Depletion Potential Insulation Blowing Agent The collector installation must be carried out using the kits and connections supplied by Alp...

Страница 6: ...e 11 Expansion vessel 12 Immersion heater boss use Alpha immersion kit only 13 Drain point for cylinder 14 Pressure relief valve 15 Inlet filter 16 Pressure reducing valve 17 Tundish 18 Isolation valv...

Страница 7: ...e in 15 mm copper pipe and be as short as possible Where possible the pipework should be insulated to reduce heat loss Thoroughly flush out the mains water supply pipe before connecting it to the boil...

Страница 8: ...is 9 m Subtract the resistance for four 22 mm elbows of 0 8 m each 3 2 m Therefore the maximum permitted length equates to 9 3 2 5 8 m 5 8 m is less than the actual length of 7 m therefore calculate...

Страница 9: ...itch or cylinder control utilizing mains electricity The bottom of the solar cylinder must be located within 6 metres vertically of the top of the drain back unit Dimensions The dimensions of the cyli...

Страница 10: ...to the DBU The pipework must be insulated with high temperature insulation Dimensions The dimensions of the DBU and clearances required for servicing are shown in Fig 5 Fig 5 DBU Connections A Return...

Страница 11: ...g from the sun One solar collector is required upto a maximum of two collectors can be installed using one of the following methods a Integration of the collector into the tiles of a pitched roof Usin...

Страница 12: ...ctor is fixed at an inclination of 30 and ballast or fixings must be used to secure the frame in the required position Refer to Fig 9 for details of location of the drain back unit in relation to the...

Страница 13: ...3 023223 b Twin collectors portrait or landscape Part No 3 023241 8 Solar collect On Slates kits a Single collector portrait or landscape Part No 3 023224 b Twin collectors portrait or landscape Part...

Страница 14: ...the template includes the minimum clearances required and mark the positions of the fixing holes Drill the holes to suit the fixing supplied or alternative fixings suitable for the mounting surface w...

Страница 15: ...the fixing supplied or alternative fixings suitable for the mounting surface wall If using only the top fixings fit two of the screws supplied with the heads about 5 mm proud so that they will locate...

Страница 16: ...lastic caps are removed from all connections Note If soldering union bends ensure that the bends are not connected to the valves etc otherwise the internal seals may be damaged soldered connections ca...

Страница 17: ...res to terminals 45 and 46 the polarity is not important on the terminal block Ensure that the cable is secured in the cable clamp 5 Connect the Mains Supply The solar cylinder has been fitted with a...

Страница 18: ...tly installed and that all the terminal connections are tight Switch on the electrical supply and press the On Off button on the control panel see Fig 23 to start the system 6 Check for any leaks and...

Страница 19: ...and S3 S3 is always the upper temperature on the display Button Description Description Function Function Symbol State Decription DBU pump Cylinder pump Warning Sun Degrees celsius Digits Temperature...

Страница 20: ...ler hot water thermostat to be left at the maximum position No 9 and that it is the purpose of the label Fig 18 to maintain this and that the label must not be removed 5 Weekly cleaning of shower head...

Страница 21: ...cylinder sensor and the solar cylinder temperature is less than 65 C the drain back unit pump will start to circulate water around the collector At the same time that the drain back unit pump starts...

Страница 22: ...ended that it is inspected and checked by a competent person as necessary at regular intervals Warning Before removing any covers or working on the system isolate the electrical supply The data badge...

Страница 23: ...scribed in Section 8 2 Disconnect the union from the bottom of the expansion vessel and remove the locknut see Fig 27 then carefully lift the vessel out Reassemble in reverse order with a new vessel a...

Страница 24: ...taken when carrying out repairs to the DBU as it reaches very high temperatures and can emit steam from connections when being removed Isolate the mains electric supply and remove the front case of th...

Страница 25: ...plug housing with another spanner to prevent damaging the pipe Expect about 8 litres Loosen the flow and return connections beneath the drain back unit and slacken the locknuts Disconnect the flow an...

Страница 26: ...ctor has the correct fall and length Check the collector sensor and the lower cylinder sensor do they operate check sensor resistance in Section 10 3 Check the collector tubes are they blocked with di...

Страница 27: ...INDER SENSOR TEMPERATURE and RESISTANCE DATA Temperature C 0 20 50 80 105 130 160 Resistance Ohm 20 Ohm 1000 1100 1200 1300 1400 1500 1600 Collector Sensor Resistance Table Temperature C 25 30 65 85 R...

Страница 28: ...sembly Ref Description Qty Part No Solar Cylinder Assembly Note Washers and seals are not supplied with the replacement components and the relevant seals kit should also be used Ref Description Qty Pa...

Страница 29: ...washers Complete seals kit all DBU seals washers Wall fixing pack plugs screws Collector sensor Collector sensor extension lead 1 2 3 4 5 6 7 8 1 1 1 2 1 1 1 2 1 1 1 1 1 1 026759 1 033644 1 033420 1 0...

Страница 30: ...luid details What type make of heat transfer fluid used System volume litres What is the fluid mix Water Glycol Frost protection provided to C Is the installation in a hard water area above 200ppm Yes...

Страница 31: ...mpleted YES NO Engineer Name Company Name Telephone Number Comments Signature Date Energy Efficiency Checklist completed YES NO Engineer Name Company Name Telephone Number Comments Signature Date Date...

Страница 32: ...ed Kingdom What this warranty does not cover Free of charge repairs to appliances that have not been installed by a qualified and competent person Repairs to appliances that have not been installed an...

Страница 33: ...ly failure the system will not operate When the supply is restored the system will return to normal operation If the mains water supply fails there will be no hot water from the taps 3 Pressure Relief...

Страница 34: ...starts the cylinder pump will start at 16 full speed to circulate the cylinder water through the drain back unit heat exchanger The drain back unit pump will stop when the temperature difference betwe...

Страница 35: ...isplay panel and push button controls The display indicates the working modes of the system with symbols to indicate the working components of the complete system 2 USER CONTROLS Fig 1 S1 S 2 3S S1 S...

Страница 36: ...ully prepared but we reserve the right to alter the specification at any time in the interest of product improvement Alpha Therm Limited 2014 Part No 1 032744 ST15 000233 0314 D337 Alpha Therm Limited...

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