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1. Safety

SAVE THESE INSTRUCTIONS: This manual contains important safety instructions that must be followed during the
installation, servicing, and maintenance of the product. Keep it in a safe place. Re- view the drawings and
illustrations contained in this manual before proceeding. If there are any questions regarding the safe installation or
operation of this product, contact Alpha an Outback Energy GmbH or the nearest AOE representative. Save this
document for future reference.

1.1 Safety Symbols

To reduce the risk of injury or death, and to ensure the continued safe operation of this product, the following
symbols have been placed throughout this manual. Where these symbols appear, use extra care and attention.

The use of ATTENTION indicates specific regulatory/code requirements that may affect the placement of equipment
and /or installation procedures.

NOTE:
A NOTE provides additional information to help complete a specific task or procedure. Notes are

designated with a checkmark, the word NOTE, and a rule beneath which the information appears.

CAUTION!

CAUTION indicates safety information intended to PREVENT DAMAGE to material or equipment. Cautions

are designated with a yellow warning triangle, the word CAUTION, and a rule beneath which the information

appears.

WARNING!

WARNING presents safety information to PREVENT INJURY OR DEATH to personnel. Warnings are

indicated by a shock hazard icon, the word WARNING, and a rule beneath which the information appears.

HOT!
The use of HOT presents safety information to PREVENT BURNS to the technician or user.

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Содержание Alpha FXM 1100

Страница 1: ...Alpha FXM 650 1100 and 2000 USER MANUAL...

Страница 2: ...ion 14 5 1 Tools and Equipment Required for Installation 14 5 2 Mounting the Alpha FXM 14 5 3 Wiring the External Batteries 16 5 4 UATS and UGTS Option 18 6 Operating the Alpha FXM 19 6 1 Switching th...

Страница 3: ...eukert Number and Battery Capacity 91 A 1 Introduction 91 A 2 Determining the Peukert s Number and Peukert s Capacity 91 A 3 Determining Peukert s Capacity for Series Parallel Combinations 91 A 4 Exam...

Страница 4: ...use extra care and attention The use of ATTENTION indicates specific regulatory code requirements that may affect the placement of equipment and or installation procedures NOTE A NOTE provides additi...

Страница 5: ...h clean running water or a special neutralizing eye wash solution Seek medical attention at once Neutralize spilled electrolyte with special neutralizing solutions in a spill kit or a solution of 1 lb...

Страница 6: ...battery has a date code found on the warning label which must be recorded in the maintenance log If non Alpha batteries are used see the manufacturer s documentation for date code type and placement 1...

Страница 7: ...ve different ratings See Chapter 9 Specifications for details All units operate in the same way unless stated otherwise in this manual FXM 650 24Vdc with a 24 Vdc battery string voltage FXM 650 48Vdc...

Страница 8: ...ons are used to monitor and control the Alpha FXM Battery voltage test points These test points accept 2 mm diameter test probe tips The battery circuit breaker must be on to measure the voltage The b...

Страница 9: ...2 C3 These contacts are energized when the battery drops below a pre set voltage level They can be used to generate a Low Battery alarm To change the pre programmed level to match the batteries used a...

Страница 10: ...2 C Isolated return for contacts S1 S2 and S3 Figure 4 User Input Layout ATS C8 When the Alpha FXM is in the Inverter mode this normally open relay closes sending 48 Vdc FXM 650 48 1100 2000 or 24 Vdc...

Страница 11: ...de The utility line attached to the Alpha FXM input MUST be protected by a circuit breaker certified for this use in accordance with the local electrical code The UPS must be connected only to a dedic...

Страница 12: ...ces less than 10 voltage to tal harmonic distortion THD Mechanical governors can force the Alpha FXM to run continuously in the Inverter mode Before installation make sure the generator s output volta...

Страница 13: ...Figure 6 Alpha FXM Communication Options Page 12 to 95...

Страница 14: ...packing the Alpha FXM 1 Select a suitable area for unpacking 2 Store all the packing material and boxes for possible equipment returns 3 Compare the packing slip and the list of parts with the items y...

Страница 15: ...DC voltmeter Labels or masking tape and marker Torque wrench for input output terminal blocks Slot head screwdriver to fit the terminal blocks Minimum 10 AWG copper wire for input output terminal bloc...

Страница 16: ...h Then coat them with an anti oxidant such as Sanchem Inc No Ox ID A Special Electrical Grade or equivalent 2 Attach the mounting brackets with the thread forming screws and the paint piercing washers...

Страница 17: ...ies from 1 to 4 with labels or tape For FXM 650 24 24 V battery string number the batteries from 1 to 2 with labels or tape 2 Coat the battery terminals with the corrosion inhibitor 3 Connect the batt...

Страница 18: ...ications on the battery name plate or data sheet 5 3 2 Wiring the Alpha FXM WARNING Make sure the line power is off Switch off all circuit breakers on the Alpha FXM before making any electrical connec...

Страница 19: ...or Transfer Switch UGTS are the next generation of Automatic Transfer Switch ATS and Generator Transfer Switch GTS products They are optional add on switching units specifically designed for the FXM U...

Страница 20: ...circuit breaker The Alpha FXM qualifies the line power The LCD displays RETRAN then shows LINE BUCK or BOOST The status LED illuminates 3 If there is no line power the Alpha FXM remains in the STANDB...

Страница 21: ...able B on page 24 6 2 Operating from the Control Panel Interface The LCD control panel provides at a glance monitoring This panel when used along with the CANCEL SCROLL and SELECT buttons allows you t...

Страница 22: ...t using the batteries AVR is enabled BUCK1 OR BUCK2 The Alpha FXM transformer is lowering line voltage without using the batteries AVR is enabled INVERTER The Alpha FXM is providing backup battery pow...

Страница 23: ...TIMER 1 2 OR 3 MAC Address IP Address kWh Remain Tm Serial Number VERSION The ALARM and FAULT menus in the Trouble shooting section are invisible and disabled until the Alpha FXM has a malfunction Whe...

Страница 24: ...ial start up in the absence of line power or because of unqualified line power LVD DSCNNCT Battery voltage value at which the LVD configured relay should open LVD CONNECT Battery voltage value at whic...

Страница 25: ...be changed when the Alpha FXM is in any mode Table C and Table V Boost Buck Line Transfer Thresholds on page 82 Automatic Voltage Regulation AVR Buck and boost modes are active OR Quality Buck and bo...

Страница 26: ...ult setting is 5 mV C Cell DATE FRMT Date Format Selection Toggles the Alpha FXM date format between YY MM DD MM DD YY DD MM YY YYYY MM DD MM DD YYYY DD MM YYYY YY TXT DD TXT DD YY DD TXT YY YYYY TXT...

Страница 27: ...I description UPS Maintenance Battery on page 38 1 Put the unit in STANDBY mode before starting this procedure 2 Use a combination of the SCROLL and SELECT keys on the control panel interface to selec...

Страница 28: ...lectable in 0 1V increments Selecting Bulk allows programming of the max charge voltage and the float voltage Selectable in 0 1V steps from 52 to 56V Default is 53 5V Selectable in 0 1V steps from 52V...

Страница 29: ...ystem Status menu 2 Press the SELECT button to enter the submenu Table E 3 Press the SCROLL button to move between items in the submenu Stop at the item you want to measure The measurement is displaye...

Страница 30: ...e the setting see UPS Maintenance Relay Load Shed on page 41 SHED TIMER2 SHED TIMER3 MAC Address FXM MAC FXM MAC address IP Address FXM IP FXM IP kWh kWh Meter Accumulated output energy Remain Tm Rema...

Страница 31: ...ENT COUNTER Event 1 shown 4 Press the SELECT button The event counter flashes 5 Press the SCROLL button to scroll through the event counter 6 When you reach the event you want press the SELECT button...

Страница 32: ...unication module B C A D A Screen selection menus B Current UPS operating mode Updates automatically C Fault and alarm indicators when a light in this bar is illuminated move the mouse cursor over the...

Страница 33: ...dress before the installation See Figure 1 FXM 650 top and FXM 1100 2000 front panel description on page 7 Each UPS on the network MUST have its own unique IP ad dress Procedure 1 Connect the Alpha FX...

Страница 34: ...reen 6 3 3 UPS Monitoring These read only screens show the Alpha FXM current input and output values and other measurements UPS Monitoring Input Output Shows the current line input and Alpha FXM outpu...

Страница 35: ...choice of charging method see UPS Maintenance Battery on page 38 Figure 16 UPS Monitoring Battery Inverter screen standard charging method The Battery Inverter monitoring page for bulk charger does no...

Страница 36: ...d for load shedding the time setting is shown Figure 18 UPS Monitoring Relay Load Shed screen Monitoring User Input Status Shows the current status of the user programmable inputs 1 to 4 NOTE User inp...

Страница 37: ...dry contact is programmed to be the Low Voltage Disconnect indicator See UPS Maintenance Relay Load Shed on page 41 When the function is switched from On to Off a 10 second delay occurs before the LVD...

Страница 38: ...Table D Parameters Default Settings Parameters Default Settings Battery charging current Amps 10 Temperature compensation of battery charging mV C Cell Standard charging method 5 0 Bulk charging metho...

Страница 39: ...day action period 2 00 Table D Parameters Default Settings End minute of rush hour of time of day action period 2 00 Format setting of date display on LCD YY MM DD Line qualify time sec 3 Inverter of...

Страница 40: ...for FXM650 Charging current cannot be set to 1A When charging current is set to 0A charger will stop charging Low Battery Warning Battery voltage value that activates the low battery warning alarm Fo...

Страница 41: ...alth This value is then used in the Battery Runtime Prediction algorithm to compensate for an aging battery We recommend that the user set up a periodic every 6 months battery test with a depth of dis...

Страница 42: ...ard charging method UPS Maintenance Inverter Figure 24 UPS Maintenance Inverter screen Inverter Enabled Disabled Enabled the inverter can function depending on the setting of the Inverter On Off field...

Страница 43: ...t Minimum Maximum Default Minimum Maximum Inverter Cut off Vdc 21 5 21 5 23 42 42 46 Battery Low Warning Threshold Vdc Vset 1 Vset 2 UPS Maintenance Relay Load Shed The Alpha FXM has up to 6 dry conta...

Страница 44: ...ed screen Programmable Dry Contact Time of Day Action You can assign a dedicated timer to a dry contact Upon entering the Inverter operating mode the timer is activated and begins to count down from a...

Страница 45: ...fined period to conserve battery power This setup works for non rush hour traffic but during rush hour it may be desirable to keep the traffic light running normally as long as backup power is availab...

Страница 46: ...d Time of Day Action Status screen Once the Time of Day Action is configured the Alpha FXM will automatically disable the timers during the Inverter mode at the defined peak periods You can switch off...

Страница 47: ...enance Relay Load Shed screen As an example to assign C3 as the Temperature trigger a Select Temperature from the drop down menu b Click Update Configuration and the current status updates momentarily...

Страница 48: ...t Their functions are similar to the Dry Contact relays Supported functions include a Shutdown b User Alarm c Self Test and d Inverter Off Any user input can be configured to perform a certain action...

Страница 49: ...evel Alternative For more information on how triggers work see Appendix B Types of Triggers on page 88 Figure 34 User Input Configuration Setting the Trigger Type 3 Select Edge Trigger 4 Select Low fr...

Страница 50: ...UPS Monitoring User Input Status page Figure 37 User Input Current Status Perform a quick test by shorting the User Input 1 to SC ground with a short length of PVC insulated electronic wire The Alpha...

Страница 51: ...t sensitive message Figure 39 Event Manager Alarms Faults screen Event History This screen shows the last 200 events recorded by the Alpha FXM Choosing a number in the Event Index drop down box and th...

Страница 52: ...t a printer or document writer that will save the event log in a file to view later Right click anywhere on the page to Select All copy and paste into a text editor e g notepad and then save as a text...

Страница 53: ...Communication module browse to the ezip file and click OK to start the upload This may take a few minutes to complete Figure 42 Upgrade Communication Module To upgrade the FXM firmware browse to the...

Страница 54: ...information into the UPS memory Figure 44 Configure Site Information 6 3 8 Communications Configure TCP IP See section 6 3 1 Configure SNMP The Configure SNMP screen is used to configure the UPS for...

Страница 55: ...create up to 4 different destinations click Add Destination and then fill in the required fields Enter a To address Check off at least one of the Notify boxes CC and Subject fields are optional NOTE E...

Страница 56: ...y the mail server settings and press the Update Configuration button to save the settings 4 In the Test Email Destinations box use the default email address or add one if none is specified Add a subje...

Страница 57: ...live feature provides a method to restore communications when a communication failure is detected A reset temporarily removes power and resets the local communications equipment powered by this unit F...

Страница 58: ...e the UPS will issue another ping after the Delay between retry has elapsed This ensures the destination IP is not alive The UPS will then set the Keep Alive alarm Minimum 1 Maximum 20 Keep Alive Fail...

Страница 59: ...The on line indicator F shows if you are connected to the Alpha FXM The Alpha UPS Monitor automatically polls the Alpha FXM to obtain its status If a light or lights are illuminated in the Fault or A...

Страница 60: ...a UPS Monitor available for download from www alpha outback energy com Windows 2000 or later with Microsoft NET framework installed DE 9 serial straight through computer cable Checking Your Windows Co...

Страница 61: ...start communications between the computer and the Alpha FXM do one of the following Click on the screen s Online Indicator OR In the File drop down menu click on Connect to FXM If the computer cannot...

Страница 62: ...existing event file You can also display events previously saved with File Open and browsing to the location of the event log file you want to display To filter which events are logged use the drop do...

Страница 63: ...53 Enabling Disabling the logging of events 6 4 3 Other Alpha UPS Monitor Functions Alpha UPS Monitor interface is similar to the Web interface Refer to the corresponding heading in section 6 3 Page 6...

Страница 64: ...Connect a 9 pin fully shielded straight through DE 9 to DE 9 connector cable between the computer port and the Alpha FXM port 2 Use Device Manager to locate which COM port is connected to the UPS 3 Op...

Страница 65: ...bmenu number and press Enter The Alpha FXM is controlled by submenu 3 c To update the main menu screen press Enter d If you make a mistake and press Enter the Alpha FXM echoes the command back exactly...

Страница 66: ...er On Off 32 Change Password 34 Line Qualify Time 1 Set to 3 seconds default 2 Set to 10 seconds 3 Set to 20 seconds 4 Set to 30 seconds 5 Set to 40 seconds 6 Set to 50 seconds 35 Low Battery Warning...

Страница 67: ...Line frequency is too low Freq high Line frequency is too high 6 5 4 Output Status Output status reports how the Alpha FXM is producing power For an updated value press Enter Table F Output Status se...

Страница 68: ...54 AC_Brkr_Open The AC breaker is opened Batt_Brkr_Open The battery breaker is opened Batt_Low The battery voltage is low DC_Overload When a battery string is charging the status of the battery voltag...

Страница 69: ...ctory set password is 1111 which can only be changed when the Alpha FXM is in Line mode The password is limited to 4 alpha numeric characters in length 34 Line Qualify Time Lets you set the delay when...

Страница 70: ...of 0 5 second e g 120 units of 0 5 seconds 60 seconds However it is more intuitive to enter time in the hh mm ss format such as 00 01 00 for 1 minute or 60 seconds Both methods are shown in the follo...

Страница 71: ...2 At the HyperTerminal screen prompt type Temp and press Enter to display the current temperature setting For example the Alpha FXM might return temp 20 3 To change the value to 35 C type temp 35 and...

Страница 72: ...rs format depending on user settings 2 Changing the mm dd yy format with DATE FRMT on the LCD Control menu does not change the USB mm dd yy for mat 3 If the Alpha FXM has been in storage or switched o...

Страница 73: ...To display the current Peukert Number type QY6 at the command line and press Enter To change the Peukert Number to 1 1345 for example type ST6 1 1345 at the command line and press Enter To display the...

Страница 74: ...isplayed Fault When the following bits show a 1 the following faults are displayed Table N Event Codes Code Mode Code Mode Code Mode 000 Standby 003 Boost 1 006 Inverter 001 Line 004 Buck 1 009 Shutdo...

Страница 75: ...er To see a range of events for example events 20 to 30 type eventX X where X are events from 1 to 200 and press Enter 6 5 12 Restoring All Parameters to Default Values The purpose of this command is...

Страница 76: ...ing the RS232 Interface You will need the following items RS 232 connection cable to the Alpha FXM FXMProgrammer software must be installed It is available for download at www alpha outback energy com...

Страница 77: ...e location only sx or fbin files are supported 7 Click on Apply the update to the FXM unit 8 Watch the progress bar and the Programming Messages window If there is a connection or any other kind of er...

Страница 78: ...ontinue providing reliable service Battery life is reduced by three major factors Temperature higher ambient temperatures especially above 25 C will reduce battery life For example an average operatin...

Страница 79: ...ith this unit These runtimes are for batteries in new and good condition The run time performance will deteriorate over time in a progressively decreasing curve Discharge Rate Characteristics 100 Load...

Страница 80: ...n values Table O Battery Temperature Compensation Values Battery Temperature Reference Value New 180GXL Suspect Value 35 C or higher 1183 592 30 C 1140 570 25 C 1100 550 20 C 1063 532 15 C 1028 514 10...

Страница 81: ...owing a From the Alpha FXM control panel navigate to the UPS Control Menu BYPASS Press the SELECT button once OFF is flashing Press the SCROLL button once ON is flashing Press the SELECT button once O...

Страница 82: ...stened Tighten if necessary 3 Inspect the batteries for cracks or swelling Replace all four batteries if any of the batteries are cracked or swollen Replace only a faulty battery if an Alphaguard batt...

Страница 83: ...e backup mode There should be no more than 0 6 volts difference between the highest battery voltage and the lowest battery voltage CAUTION A battery that measures 2V lower than the other three batteri...

Страница 84: ...and Outback Energy technical support to place the order Batt Low Warning The batteries are almost discharged Also see Low Battery Warning in UPS Maintenance Battery on page 38 Ensure that the Alpha FX...

Страница 85: ...ld cause an automatic Alpha FXM shutdown Verify that the fan is not blocked and that it is working by performing a battery test Also See Fan Fail Alarm Output Over Voltage The output voltage is above...

Страница 86: ...play will gradually resume operation Date and time reset to 00 01 00 and 00 00 00 The backup lithium coin battery may need to be replaced This is possible if the Alpha FXM has been in storage or switc...

Страница 87: ...nstallation in an equipment rack with 26 overall width and 12 depth with 30 maintenance aisle and 24 wiring aisle Sound power level LWAd 59 dBA with fan at maximum speed Mounting Shelf rack or wall ho...

Страница 88: ...rmal operation as the temperature rises above 15 C This will not affect the operation of the Alpha FXM Table T Electrical Specifications Parameter Value Input Voltage nominal Vac 120 or 230 optional 2...

Страница 89: ...l Line and Battery voltage 8 With external battery temperature probe assembly For FXM650 48 Q charger compensation is disabled Table V Boost Buck Line Transfer Thresholds Parameter Value 120 VAC Units...

Страница 90: ...provide coverage for any loss of profits loss of use costs for removal or installation of defective equipment damages or consequential damages based upon equipment failure during or after the warranty...

Страница 91: ...still be present at the output 1 Switch OFF the input circuit breaker 2 Switch OFF the battery circuit breaker 3 Disconnect the AC input power 4 Disconnect the battery string Complete the following fo...

Страница 92: ...ermining Peukert s Capacity for Series Parallel Combinations 1 For batteries connected in series the Peukert s capacity for the battery bank is given by the equation Peukert s capacity Battery bank Pe...

Страница 93: ...he 24 V DC output Figure 58 Battery string example The Peukert s number and capacity for the above configuration can be determined as follows 1 Obtain the data sheet of the selected battery See table...

Страница 94: ...The Peukert s capacity for the series combination Batteries 1 and 2 is 166 00 Ah 5 The Peukert s capacity for the parallel combination Batteries 1 2 and 3 4 is 2 x 166 00 Ah 332 00 Ah A 5 Using the Sp...

Страница 95: ...f the level is set to Low the action will be triggered by the High to Low edge falling edge Figure 59 Edge Trigger B 2 Level Toggle When the Level is set to High the Alpha FXM is triggered to perform...

Страница 96: ...f the input then changes from High to Low no action will be triggered because the level is set to High In other words only a Low to High user input level triggers an action when Level is set to High S...

Страница 97: ...k energy com France and Benelux fbnl alpha outback energy com Spain spain alpha outback energy com Russia russia alpha outback energy com Africa africa alpha outback energy com Alpha and Outback Energ...

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