background image

6

3.1

GAS SUPPLY

The boiler requires a gas rate of 3.25 m³/h (114.8 ft³/h).

The meter and supply pipes must be capable of delivering this quantity of gas in addition to the demand from any other
appliances in the house. The boiler requires at least a 22 mm gas supply pipe.

The complete installation, including the meter, must be tested for gas soundness and purged as described in BS 6891.

3.2

ELECTRICAL SUPPLY

The boiler requires a 230/240 V ~ 50 Hz mains supply, fused at 3 A

The boiler must be earthed.

There must only be one common isolator, providing complete electrical isolation, for the boiler and any external controls.

Using PVC insulated cable not less than 0.75 mm² (24 x 0.2 mm) to BS 6500 Table 16, the boiler should be connected to a
fused three pin plug and unswitched shuttered socket outlet (both complying with BS 1363), or a fused double pole switch with
a contact separation of at least 3 mm in both poles.

Wiring external to the boiler must be in accordance with the current IEE Wiring Regulations (BS 7671).

Note: If a room thermostat is fitted, it must be suitable for 240 V switching

3.3

AIR SUPPLY

The boiler does not require any air vents in the room in which it is installed. If the boiler is installed in a cupboard or
compartment, permanent air vents are required in the cupboard or compartment at high and low levels. The vents must
communicate with the same room or be direct to outside air on the same wall.

If the boiler is installed in a cupboard or compartment with a door, allow at least 75 mm clearance between the front of the
boiler and the door for air movement.

3.4

FLUE SYSTEM - Fig. 3

The flue system must be installed in accordance with BS 5440:1.

The flue assembly supplied for the boiler is 0.75 m in length.

For horizontal flues ensure there is a slight downward slope towards the terminal.

Additional flue components are available as follows:-

0.75 m flue
90° bend
45° bend
Vertical flue terminal assembly. Refer to the separate installation instructions supplied with the assembly.
A Twin Pipe Flue system and an Easy Flue system are available for use with the boiler. Refer to the separate instructions for
details.

The following methods determine the correct length of flue required.

For rear exit flue L = B + 115 mm

For side exit flue L = B + C + X mm (L/H side X = 380, R/H side X = 130).

For vertical flue L = H minus 1000 mm for vertical terminal assembly

Where

L = Required flue length

B = Finished wall thickness

C = Distance from the inside wall to the side of the boiler

H = Distance from top of boiler side panel to roof position

Notes: 1. If  an extra 90° bend is used, this reduces the maximum flue length by 1 m. Each 45° bend used reduces the

maximum flue length by 500 mm.

2. Minimum side clearance required is L/H side 20 mm, R/H side 5 mm.
3. Under no circumstances must the flue length (including allowances for extra bends) exceed the maximum

recommended length.

4. Failure to use Alpha flue components with the boiler will invalidate the boilers CE approval, warranty and may be

unsafe.

3

GENERAL BOILER INFORMATION

Position of vent

High

Low

Air from room/internal space

310 cm² (48 in²)

310 cm² (48 in²)

Air direct from outside

155 cm² (24 in²)

155 cm² (24 in²)

Alpha 500E - General Boiler Information

Содержание Alpha 500E

Страница 1: ...ll Mounted Fan Assisted Room Sealed Gas Fired Combination Boiler with Unvented Hot Water Storage Alpha 500E G C No 47 532 07 HEJEID I Service Listed 0051 Goldsel Road Swanley Kent BR8 8EX Fax 01322 61...

Страница 2: ...with the following recommendations Gas Safety Installation and Use Regulations 1984 as amended All relevant Building Regulations issued by the Department of the Environment Building Standards Scotlan...

Страница 3: ...ansion Vessel Size pre charge press Flow Connection Return Connection Relief Valve Connection Recommended System Pressure cold 2 5 bar 0 5 bar 82 C 3 bar 44 PSI 7 5 L at 0 8 bar 22 mm 22 mm 15 mm 1 0...

Страница 4: ...00 60 000 50 000 40 000 35 495 metres 1 0 2 2 3 6 4 2 4 8 5 0 feet 3 28 7 22 11 8 13 7 15 7 16 4 Output Available pump head metres 2 1 3 4 4 2 4 6 5 1 5 3 feet 6 9 11 1 13 7 15 1 16 7 17 3 metres 3 5...

Страница 5: ...ressure Relief Valve 14 Auto Air Vent 15 Main Burner 16 Main Heat Exchanger 17 Fan 18 Air pressure Switch 19 Unvented Kit 20 C H Expansion Vessel 21 Storage Cylinder 22 Temperature Pressure Relief Val...

Страница 6: ...w at least 75 mm clearance between the front of the boiler and the door for air movement 3 4 FLUE SYSTEM Fig 3 The flue system must be installed in accordance with BS 5440 1 The flue assembly supplied...

Страница 7: ...H side flue X 380 for R H side flue X 130 VERTICAL FLUE OPTIONS Hmax 4 metres L B E F X mm 90 bend 1 metre L B C X mm 2 x 45 bends 1 metre L B C E X mm L B C X mm Front Front RHS LHS C B E C B E B F B...

Страница 8: ...erence DM2 Theboilermaybeinstalledinanyroomorinternalspace althoughparticularattentionisdrawntotherequirementsofthecurrentIEEWiring Regulations and in Scotland the electrical provisions of the Buildin...

Страница 9: ...he system design pressure cold should be set to 1 0 bar This pressure is equivalent to the maximum static head see Fig 5 of 10 2 metres of water Provision should be made to replace water lost from the...

Страница 10: ...ENTED HOT WATER STORAGE SYSTEM To comply with the Building Regulations for unvented hot water storage it is required that the components detailed in Fig 8 are fitted before the mains cold water inlet...

Страница 11: ...discharges from safety devices may not be apparent i e in dwellings occupied by blind infirm or disabled people consideration should be given to the installation of an electronically operated device t...

Страница 12: ...ing into account the clearances required for servicing and the flue terminal position 2 Tape the template to the wall ensure it is level and the right way up and mark the position of the holes for the...

Страница 13: ...3 9 4 6 CONNECT THE PIPEWORK Fig 13 1 Thoroughly flush out all the water pipework Ensure that all the plastic caps are removed from the boiler connections 2 Secure all the valves fittings to the boile...

Страница 14: ...into the outer duct 9 Pass the flue assembly through the wall from inside or outside Note Internal fitting If there is no access to make good the outside wall locate and secure the flue sealing colla...

Страница 15: ...de wall to the side of the boiler a mm Inner flue duct length finished wall thickness the distance from the inside wall to the side of the boiler b mm Note L H side a 300 b 377 R H side a 50 b 127 5 W...

Страница 16: ...f an external control i e room thermostat or external clock is to be fitted remove the terminal block cover and remove the link between terminals 1 and 2 Pass the cable through the cable clamp through...

Страница 17: ...ssary Disconnect the filling loop from the mains supply Water may be released from the system by manually venting a radiator until the system design pressure is obtained The system design pressure col...

Страница 18: ...H thermostat to maximum 2 The burner will light at the factory pre set maximum output 3 Set the selector switch to 0 to turn off the boiler Disconnect the pressure gauge and tighten the test point scr...

Страница 19: ...here is a call for central heating the diverter valve is operated the pump will start to circulate the primary heating water operating the flow switch The fan will run at full speed once the air press...

Страница 20: ...tually happening 6 Refill vent and re pressurise the system as necessary Refer to Commissioning section 5 1 7 If the boiler is in a cupboard or compartment ensure that the ventilation openings are ade...

Страница 21: ...HE BOILER 1 Replace the burner ensuring it is located correctly onto the side panels and that the leads to the flame sensing and ignition electrodes are connected Connect the main burner s union nut a...

Страница 22: ...lightly and remove Remove the two fixing screws one each side securing the control panel and hinge it forward 1 Heating circuit refer to Fig 13 Close the central heating flow and return valves and dra...

Страница 23: ...e to terminal 1 and brown to terminal 2 Ensure the pressure tubes are connected correctly red tube to clear tube to marked on the fan outlet as shown in Fig 23 and that the bottom of the combustion ch...

Страница 24: ...indow frame and remove the damaged glass and gasket 3 Re assemble in reverse order with a new glass and gasket Ensure the gasket is next to the inner case front panel 8 13 INTERNAL FUSE Refer to Fig 1...

Страница 25: ...Fig 28 1 Gain access as described in section 8 1 2 Withdraw the suppressor from the control panel cover 3 Disconnect the wiring and re assemble with a new suppressor Connect the wiring as follows Main...

Страница 26: ...nsure the pressure tubes are connected correctly refer to Fig 23 6 Refill and pressurise the system Refer to Commissioning section 5 1 8 24 PRESSURE GAUGE 1 Gain access as described in section 8 1 2 D...

Страница 27: ...w seals supplied 7 Refill and pressurise the system Refer to Commissioning section 5 1 8 29 HEATING RETURN FILTER Refer to Fig 13 1 Drain the boiler heating circuit as described in section 8 2 2 Unscr...

Страница 28: ...ckplate Pull the cylinder forward and out of the boiler 10 Re assemble in reverse order using the new seals supplied 11 Refill and pressurise the heating and hot water circuits Refer to Commissioning...

Страница 29: ...agrams NOTES 1 REMOVE LINK FROM TERMINALS 1 2 TO CONNECT EXTERNAL CONTROL 240V SWITCHING 2 A FROST THERMOSTAT IS INCORPORATED WITHIN MAIN PCB 3 LINK BETWEEN TERMINALS 55 56 MUST BE CONNECTED Br Brown...

Страница 30: ...0 9 2 FUNCTIONAL FLOW WIRING DIAGRAM Alpha 500E Wiring Diagrams NOTES 1 DENOTES MAIN TERMINAL BLOCK 2 A FROST THERMOSTAT IS INCORPORATED WITHIN MAIN PCB 3 LINK BETWEEN TERMINALS 55 56 MUST BE CONNECTE...

Страница 31: ...alling for heat Has DHW demand been satisfied 240 V across main terminal block terminals 1 and N YES Replace relay PCB Relay energised and contacts closed i e continuity between terminals 14 15 on PCB...

Страница 32: ...illuminated Air pressure switch proved neon stays off neon illuminated YES NO Go to section page 33 E Burner output modulates after approx 3 mins from max until storage temp set by DHW stat is reache...

Страница 33: ...CB Main PCB M7 connector is 240 V across terminals 4 5 Fan jammed or faulty winding i e cold resistance 45 ohm YES Replace fan Press red reset button 240V at gas valve and across ignition PCB M2 conne...

Страница 34: ...ng electrode and lead connections 2 Electrode position Flame current should be Maximum burner pressure 3 5 mA approx Minimum burner pressure 1 5 mA approx I Replace ignition PCB Replace flame sensing...

Страница 35: ...Grundfos UPS 15 60 AO and seals Pump head replacement UPS 15 60 and seals Fan assembly SEL type RL108 4200 A55 Air pressure switch Honeywell C6065F1100 Differential water flow switch and seals Diverte...

Страница 36: ...STORY Manual compiled and designed by Publications 2000 Tel 01670 356211 Alpha Therm Limited Goldsel Road Swanley Kent BR8 8EX Tel 01322 669443 Fax 01322 615017 Part No 920 308 1 These instructions ha...

Отзывы: