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T4PGF1 INSTRUCTION MANUAL

Page

SHAW-ALMEX INDUSTRIES LIMITED

June 14 2017

INSTRUCTION MANUAL

T4PGF1

30A

GROUND

FAULT CONTINUITY CHECKING TEMPERATURE
CONTROL PANEL

WITH A PUMP RECEPTACLE.

This manual was prepared to present the correct methods and procedures of operating and
maintaining your ALMEX GROUND FAULT CONTINUITY CHECKING
TEMPERATURE CONTROL PANEL.

Read this manual carefully before operating your vulcanizer.

1.1.

SHAW-ALMEX INDUSTRIES LIMITED

PO Box 430

Parry Sound, Ontario, Canada P2A 2X4

Phone:

705-746-5884 or 1-800-461-4351

Fax:

705-746-9484

e-mail:

[email protected]

Содержание T4PGF1

Страница 1: ...This manual was prepared to present the correct methods and procedures of operating and maintaining your ALMEX GROUND FAULT CONTINUITY CHECKING TEMPERATURE CONTROLPANEL Read this manual carefully bef...

Страница 2: ...l Heating 10 6 2 Temperature Control 10 7 REQUIRED DAILY TESTING 11 7 1 Required Daily Testing Before Use 11 8 MAINTENANCE 12 8 1 Opening the Control Cabinet 12 8 2 Overload Protection 12 8 3 Temperat...

Страница 3: ...Overcurrent Protection Required 30 Amp 15 per platen 10 amp pump Temperature Sensor 100 platinum RTD Index of Protection with case closed IP 67 Design of Protection with case open IP 66 Ancillary Item...

Страница 4: ...ply with the following in part or full where relevant AS NZS 3000 2007 Electrical Installations Australian New Zealand Wiring Rules AS NZS 3007 2013 Electrical equipment in mines and quarries Surface...

Страница 5: ...ould perform all maintenance of the electrical components of the temperature control panel 2 All of the electrical components contain live circuits Do not open or service any of the electrical equipme...

Страница 6: ...er Supply Connector 1REC 2 Main Breaker 1CB 3 Platen Switch x2 24 30SS 4 Platen Temperature Control x2 18 25TC 5 Platen Connector x2 5 11REC 6 Alarm over temperature audible 73ABU 7 Emergency Stop Swi...

Страница 7: ...Turn the top and bottom platen switches to the 0 off position 1 Install a suitable electrical connector to the power supply cable Refer to the electrical specifications indicated on the serial plate...

Страница 8: ...under 55ms If the earth fault system does not trip LOCK this box out and have it repaired immediately This should be checked every time the T4P GF system is used If the system has been tripped on its...

Страница 9: ...t 2 After changing the SET VALUE Turn the RESET Switch to off then back on Failure to do this may cause the temperature to overshoot the set point Important The maximum recommended operating temperatu...

Страница 10: ...emitting diode will continue to flash on and off to maintain SET VALUE temperature Start timing the cure when SET VALUE is reached 7 After the cure time turn the controller switches to the 0 off posi...

Страница 11: ...ny of the cables are not safe to use contact your maintenance department and or Shaw Almex for repair or replacement instructions 5 Check the cable plugs and receptacles for signs of wear or condition...

Страница 12: ...mediately VOIDS warranty SAFETY Disconnect The Power Supply 1 Remove the 8 screws around the perimeter of the face panel and carefully lift the chassis out of the case The chassis fits very closely in...

Страница 13: ...AT diode will flash until auto tuning is complete After set point has been reached it may take approximately 20 minutes for the AT diode to stop flashing It is necessary to wait for the AT diode to st...

Страница 14: ...nnection in cable or platen connector 1 This usually means an RTD probe is an incorrect type has failed or the signal is not getting to the temperature controller 2 This shows earth fault condition ha...

Страница 15: ...instruction manual 3 Faulty relay 3 Disconnect power supply and open control cabinet Using an Ohmmeter check for continuity between terminals L and T on the suspect relay If there is continuity relay...

Страница 16: ...ues Wed Thur Fri Sat Sun Complete system functionality check see Daily Prestart Inspections Sec 8 Electrical cable and cords are in good working order and not damaged Receptacle and locking clamp cond...

Страница 17: ...Daily Testing Sec 8 X X X X Electrical cable and cords are in good working order and free of damage and visibly labeled check continuity of the cables X X X X Receptacle and Locking Clamp Condition I...

Страница 18: ...work loads and conditions Contact Almex for instructions X X Check for proper temperature controller readings Contact Almex for instructions or have The Technician check during inspection X X Check fo...

Страница 19: ...T4PGF1 INSTRUCTION MANUAL Page 19 SHAW ALMEX INDUSTRIES LIMITED June 14 2017 12 RECEPTACLE PIN EXPLANATION Platen receptacle Pump Receptacle Ground Pin Pilot Pin Power Pins Voltage Coding Pin...

Страница 20: ...zation and documentation prior to returning goods to the factory The service department may be reached at the above numbers 12 3 Guarantee Your ALMEX vulcanizing equipment is guaranteed against defect...

Страница 21: ...T4PGF1 INSTRUCTION MANUAL Page 21 SHAW ALMEX INDUSTRIES LIMITED June 14 2017 14 WARRANTY...

Страница 22: ...960 008 Triple Fuse Holder 9FU 3 26900 026 Step Down Transformer Fuses STER 13 26728 021 Small Terminal 1 26728 025 Rail 3 1 32 Long 38340 GTER 6 26728 048 Ground Terminal TER 3 26728 040 Small Termin...

Страница 23: ...Component Part Information ITEM QTY PART NO DESCRIPTION 1REC 1 26766 014 Male Inlet Plug 1 CB 1 26920 034 Breaker 1 CB 1 R6545 Aluminum Breaker Plate 1 CB 1 26373 022 Breaker Seal Cover 1 CB 2 28600 0...

Страница 24: ...018 Base Pump 1 Lever 39REC 1 26772 026 Female Insert Crimp PL79 80 1 29301 016 Tri Colour Pilot Light 47PB 1 46600 026 Red Push Button Switch 47PB 1 29307 006 Base Red Light Module 47PB 1 26500 026...

Страница 25: ...T4PGF1 INSTRUCTION MANUAL Page 25 SHAW ALMEX INDUSTRIES LIMITED June 14 2017 16 ELECTRICAL DRAWINGS...

Страница 26: ...T4PGF1 INSTRUCTION MANUAL Page 26 SHAW ALMEX INDUSTRIES LIMITED June 14 2017...

Страница 27: ...T4PGF1 INSTRUCTION MANUAL Page 27 SHAW ALMEX INDUSTRIES LIMITED June 14 2017...

Страница 28: ...T4PGF1 INSTRUCTION MANUAL Page 28 SHAW ALMEX INDUSTRIES LIMITED June 14 2017...

Страница 29: ...T4PGF1 INSTRUCTION MANUAL Page 29 SHAW ALMEX INDUSTRIES LIMITED June 14 2017 TEST PLUG SCHEMATICS Part 46047 004...

Страница 30: ...T4PGF1 INSTRUCTION MANUAL Page 30 SHAW ALMEX INDUSTRIES LIMITED June 14 2017...

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