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2

2.3

Dangers  in  case  of  non-compliance  with  the  safety
hints

Non-compliance with the safety hints may result in dan-
ger  not  only  to  persons,  but  also  to  environment  and
machine.  Non-compliance  with  the  safety  hints  may
lead to the loss of any claims for damages.

In  detail,  non-compliance  may, 

for  example

,  entail  the

following dangers:

– Failure of important functions of the machine/plant
– Failure  of  specified  methods  for  maintenance  and

servicing

– Danger  to  persons  by  electrical,  mechanical  and

chemical influences

– Danger to the environment by leakage of dangerous

substances

2.4

Responsible working

The  safety  hints  mentioned  in  these  operating  instruc-
tions,  the  current  national  rules  for  the  prevention  of
accidents as well as any internal working, operating and
safety regulations of the owner must be observed.

2.5

Safety hints for the user/operator

– If  hot  or  cold  machine  parts  lead  to  dangers,  these

parts  must  be  protected  against  accidental  contact
at the site.

– Protection  against  accidental  contact  for  moving

parts  must  not  be  removed  when  the  machine  is  in
operation.

– Leakages (e.g. of the shaft seal) of dangerous mate-

rials to be handled (e.g. explosive, toxic, hot) must be
discharged  so  as  not  to  result  in  danger  to  persons
and  the  environment.  Legal  stipulations  are  to  be
observed.

– Dangers by electrical energy are to be excluded (for

details  with  regard  hereto,  please  refer  e.g.  to  the
regulations  of  the  VDE  and  the  local  energy  supply
associations).

2.6

Safety  hints  for  maintenance,  inspection  and  mount-
ing operations

The  customer  shall  see  to  it  that  all  maintenance,  ins-
pection and mounting operations are performed by aut-
horized  and  qualified  expert  personnel  who  have  suffi-
ciently  informed  themselves  by  thoroughly  studying  the
operating instructions.
Basically, operations at the machine must be performed
during  standstill  only.  The  mode  of  operation  for  stop-
ping  the  machine  described  in  the  operating  instruc-
tions must by all means be observed.
Pumps or aggregates handling noxious liquids must be
decontaminated.
Immediately  upon  completion  of  the  operations,  all
safety  and  protective  devices  must  be  mounted  and
made operational again.
Prior to restarting, the items listed in Section „6.1 Prepa-
ration for Starting“ are to be observed.

2.7

Arbitrary reconstruction and spare parts production

Reconstruction  of  or  changes  to  the  machine  are  only
admissible after consultation with the manufacturer. Ori-
ginal  spare  parts  and  accessories  authorized  by  the
manufacturer  serve  safety  purposes.  The  use  of  other
parts  may  cancel  the  liability  for  the  consequences
resulting therefrom.

2.8

Inadmissible modes of operation

The  operating  safety  of  the  machine  supplied  is  only
ensured  with  due  application  according  to  Section  1  –
General – of the operating instructions. The limit values
given in the data sheet must by no means be exceeded.

3.

Transportation and intermediate storage

3.1

Packing

The symbols applied to the packing must be observed.
During  transportation  and  storage,  suction  side  and
auxiliary connections of the pump must be closed with
plugs.  During  installation  of  the  pump  aggregate,  the
plugs must be removed.

3.2

Transportation

Due  to  their  weight,  eccentric  screw  pumps  and  all
pump aggregates are transported to the place of instal-
lation by means of a lifting appliance.
The sling ropes must be placed around the pump and/or
the pump aggregate so that when being lifted, they are
in exact balance.

!

Crane  installation  and  the  sling  ropes  must  be  suffi-
ciently  sized.  The  sling  ropes  must  not  be  fixed  to  the
suspension eyes of the motor.

3.3

Preservation and storage of eccentric screw pumps

Please refer to our document VM 2102 GB/...

4.

Description

4.1

Structural design

Self-priming, single or two-stage eccentric screw pump.
Rotor  and  stator  are  the  conveying  elements.  Via  the
hollow shaft and/or drive shaft and the coupling rod, the
drive torque is transmitted onto the rotor.
Discharge  casing,  stator  and  suction  cover  are  held
together  by  external  casing  connecting  screws  (tie
rods).
The shaft sealing or mechanical seal housing are arran-
ged between discharge casing and lantern and/or bea-
ring bracket.

4.1.1

Bearing and lubrication

Coupling rod on both sides with pin joints encapsulated
liquid-tight. Lubrication by joint oil.
Bearing  of  the  drive/hollow  shaft  is  in  the  reinforced
bearings  of  the  drive  and/or  in  the  bearing  bracket  by
grease-lubricated axial and grooved ball bearings andor
cylindrical roller bearings.

4.1.2

Shaft seal

By  uncooled  or  cooled  stuffing  box  or  by  uncooled  or
cooled,  maintenance-free,  non-balanced,  single  or
double-acting mechanical seal.

4.1.3

Dimensions/branch position/flanges

The  dimensions  of  the  pump  and/or  pump  aggregate,
the  branch  position  and  flange  dimensions  are  to  be
taken from the tables of dimensions.

4.2

Mode of operation

Self-priming,  rotary  positive-displacement  pump,  the
conveying elements of which are the rotating eccentric
screw  (rotor)  and  the  fixed  stator.  Both  meet  in  the
cross-section  at  two  points  each  which,  regarded  over
the length of the conveying elements, form two sealing
lines. The contents of the tight chambers formed as the
rotor  rotates  are  shifted  axially  and  completely  contin-
uously  from  the  suction  to  the  discharge  side  of  the
pump. There is no turbulence despite the rotor rotation.
The constant chamber volume excludes squeezing thus
ensuring an extremely gentle low-pulsation delivery.

4.3

Aggregate construction

4.3.1

Drive

By non-explosion-proof or explosion-proof electric mo-
tors,  geared  motors  or  variable-speed  geared  motors.
Other drive variants (e.g. via V-belt) are possible.

Series SLTP, SETP, SNTP, SLTBP, SETBP, SNTBP

ALLWEILER

a

Содержание SETBP Series

Страница 1: ...ning these operating instructions must by all means be read by the fitter as well as the pertinent expert person nel customer and must always be available at the place of installation of the machine p...

Страница 2: ...according to Section 1 General of the operating instructions The limit values given in the data sheet must by no means be exceeded 3 Transportation and intermediate storage 3 1 Packing The symbols app...

Страница 3: ...Nominal diameters The nominal diameter of the suction line should be designed according to the nominal pump branch dia meter In case of considerable deviations please contact the factory 5 5 2 Suppor...

Страница 4: ...nd properties of the flushing sealing liquid B Any liquid may be used as sealing flushing liquid in consideration of the corrosion resistance of all contacted parts and the consistency with the medium...

Страница 5: ...fer to the Dismounting and Mounting Instructions 5 6 2 4 Dry run protection After start up it must be ensured that the flow of liquid on the suction side is never completely interrupted in order to pr...

Страница 6: ...ioning of the stuffing box after re packing Prior to commissioning the stuffing box must be only slightly tightened During pump starting 50 to 200 drops in a minute are admissible as seepage quan tity...

Страница 7: ...5 pieces 168 1 x 08 037 0400 100 2 58 42 x 8 400 1 200 1 200 2 100 1 5 pieces 211 8 x 10 037 100 2 73 53 x 10 720 1 380 1 380 2 550 1 200 1 5 pieces 208 4 x 10 052 0650 200 2 72 52 x 10 720 1 380 1 3...

Страница 8: ...to commencing the dismounting the following operations must be performed Disconnect power supply cable from the motor Motor must not be capable of being started All shut off elements in the discharge...

Страница 9: ...ical seal single acting Withdraw mechanical seal housing 214 with atmos phere side stationary seal ring of the mechanical seal 219 from the hollow shaft 125 Note Particularly see to it that the casing...

Страница 10: ...e of models P02 P12 including flushing ring 208 and in case of models P03 P13 and P04 P14 including lantern ring 209 from the shaft sealing housing 204 In case of a model with shaft wear sleeve pull s...

Страница 11: ...pplied as described below 1 Fill hollow spaces between the rolling bodies up to approx 30 to 50 with grease 2 Scrape off excessive grease most suitably with your fingers do not use any metallic object...

Страница 12: ...eve and fill the space in the joint with Allweiler Spezialgelenk l Type B or l ET 15 10 ISO 460 of Tri bol Lubricants GmbH M nchengladbach Germany If used for foodstuffs with Allweiler Spezialgelenk l...

Страница 13: ...2 5 Mounting the stator Prior to mounting coat stator 402 rotor 401 and O ring 517 with lubricant silicon oil Polydiol soft soap or the like B Do not use ordinary oil Mount stator 402 on the rotor 401...

Страница 14: ...y only original spare parts delivered by us may be kept on stock and instal led In this connection we refer to the statements made under Section 2 7 above For spare parts replacement parts orders the...

Страница 15: ...Series SLTP SETP SNTP SLTBP SETBP SNTBP ALLWEILER a 15 For the sectional drawings and parts list please refer to pages 16 19...

Страница 16: ...seal drive side R 1 122 3 Lantern 1 123 3 Pin 1 125 3 Hollow shaft R 1 138 1 Grease quantity regulator 1 141 3 Lubricating paste 201 4 T head bolt 2 202 4 Self locking nut 2 Part No Denomination Qty...

Страница 17: ...t R r 0 306 Clamping band R r 4 307 Coupling rod R r 1 308 Cover sleeve R r 2 Part No Denomination Qty 401 Rotor R r 1 402 Stator R r 1 502 12 Screw plug 1 503 12 Sealing ring 1 504 Discharge casing 1...

Страница 18: ...3 however without shaft wear sleeve G18 and G19 Mechanical seal double acting non balanced direction independent with shaft wear sleeve G08 and G09 as G18 and G19 however without shaft wear sleeve 1 N...

Страница 19: ...thread to DIN 13 Pipe thread to DIN 2999 Stuffing boxes P14 and P04 Mechanical seals G18 and G19 and G08 and G09 n standard direction of flow N possible direction of flow Stuffing boxes P13 and P03 M...

Страница 20: ...n bodies in pump disas semble pump remove foreign bodies replace defective parts Stator and rotor worn disassemble pump replace defective parts Joint parts f g and or drive shaft and or shaft wear sle...

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