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KEENAN

MechFiber350 and 370 Operator’s Manual

Revision D01 21

May 2019

Operator’s Manual
MechFiber350 and 370

KEENAN MechFiber350 and 370
Operator’s Manual

Effective from model MF35K100 and MF37K100

Revision D01 21

May 2019

Содержание Keenan MechFiber350

Страница 1: ...er350 and 370 Operator s Manual 1 Revision D01 21st May 2019 Operator s Manual MechFiber350 and 370 KEENAN MechFiber350 and 370 Operator s Manual Effective from model MF35K100 and MF37K100 Revision D0...

Страница 2: ...KEENAN MechFiber350 and 370 Operator s Manual 2 Revision D01 21st May 2019...

Страница 3: ...in tensioning 25 8 3 Greasing 26 8 4 Maintenance for blades 29 8 5 Maintenance for bale handler models 29 8 6 Shear bolts 30 8 7 Nuts and bolts 31 8 8 Tyres 31 8 9 Wheels 32 8 10 Rear feed out elevato...

Страница 4: ...ne with high mechanical efficiency Performing simple routine maintenance and correctly operating the machine will help ensure that it stays in service for many years However in the event of unforeseen...

Страница 5: ...967 433 Japan Pending Canada Pending Australia 691418 New Zealand 305943 South Africa 96 3148 WARNING Texts with this symbol contain safety information They warn you of serious dangers possibly invol...

Страница 6: ...eep a safe distance from the machine Stay clear of sharp blades Do not open or remove safety guards while the machine is connected to the tractor Shut off the engine and remove the key before performi...

Страница 7: ...laced knives to produce a consistent and thorough mix with all types of materials including baled silage hay or straw roots and liquids The angled paddles help optimize mixing by sweeping the material...

Страница 8: ...ened or closed when the PTO is engaged with paddles turning when material is in the machine 4 4 Maintenance Figure 1 KEENAN MechFiber mixer wagon bale handler option shown A properly operated and main...

Страница 9: ...ultimately safe operation requires the vigilance of the operator and an understanding of the potential safety hazards The machine is designed to be used as a mixer chopper wagon for mixing animal fee...

Страница 10: ...d of the PTO is 540 rpm and the direction of rotation is marked on the front cover Always use a well maintained PTO shaft and keep the safety covers in good condition i Ensure all trailing leads hoses...

Страница 11: ...reakaway safety brake device has been activated or damaged contact KEENAN service for directions for resetting u Routine cleaning may be carried out using a power washer Isolate any power sources befo...

Страница 12: ...ings are covered and available in the soda grain leaflet which should be read carefully before soda treating grain When finished treating grain clean out any remaining material in the mixing and or au...

Страница 13: ...for road work Loads are displayed in kilograms or pounds with scale increments of 5 kg 10 lbs The unit is capable of measuring up to 18 140 kg 39 999 lbs with the appropriate weight bars The system i...

Страница 14: ...alves on the tractor 4 Examine the mixing chamber to ensure that All blade covers have been removed All spare parts and foreign objects have been removed No damage has occurred during transport 5 Chec...

Страница 15: ...s not designed to handle the hydraulic pressure normally experienced in the valve chest feed pipe so seals and or the valve chest itself may be damaged if oil flows in the wrong direction through the...

Страница 16: ...the bolt holes or turning the complete hitch over as it is suitable to operate facing either way up Note 1 A minimum of four M20 x 100 mm Grade 8 8 bolts must be used to secure the swivel ring hitch a...

Страница 17: ...ailure will result Due to the nature of the loading this may occur at load levels below those that would break the shear bolt The overall amount of material that can be chopped mixed in one load depen...

Страница 18: ...lso increases the horsepower requirements and reduces the life of the machine The effectiveness and speed of the chop is determined by The number of effective sharp and intact blades The dry matter of...

Страница 19: ...e front back and centre of the unit in alternate grabs during mixing Remove all twine wrap or polythene from bales Round or square bales should be split or broken into a minimum of 4 pieces Use front...

Страница 20: ...es to the centre of the unit with the flat end toward the top knife Allow a minimum of 2 minutes for the bale to chop down before adding another CAUTION Do not load more than one bale at a time Stop P...

Страница 21: ...bale handler not dropped from a height as doing so can result in damage 5 These times are dependent on the bale being loaded in the correct position and on using the correct loading method as describe...

Страница 22: ...by running the machine at 8 revs 7 9 Feeding out 1 Ensure that the VFC door is still closed 2 Re engage the tractor PTO at idle increasing engine revs to between 1 400 and 1 600 rpm to achieve a padd...

Страница 23: ...minute Replacement hoses should comply with DIN EN 853 When replacing hydraulic hoses always wear suitable protective equipment 8 1 Chains 1 Each week check the condition of the chain tension arms an...

Страница 24: ...joiner links see Figure 8 Wash off all dirt using paraffin Dry the chains before soaking overnight in oil and then refit Figure 10 Front panel of KEENAN MechFiber mixer wagon CAUTION Failure to maint...

Страница 25: ...the gearbox retaining bolt A see Figure 11 The final adjustment is applied by adjusting the tensioner spring on the chain links attached to the body 70 mm 3 inches deflection from a straight line B i...

Страница 26: ...chFiber D Figure 12 d The two main bearings at the rear of the KEENAN MechFiber G and H Figure 13 2 Grease fittings Each week apply grease to the following points with grease fittings there are up to...

Страница 27: ...iber350 and 370 Operator s Manual 27 Revision D01 21st May 2019 Figure 12 Front grease points Figure 13 Rear grease points Grease point A Grease point B Grease point C Grease point D Grease point G Gr...

Страница 28: ...Figure 14 VFC door grease points Figure 15 Tension arm grease points Grease point 1 VFC door variable feed control door Ram for VFC door Grease point J Grease point K Grease point L Secondary drive c...

Страница 29: ...bolt lock nuts should be checked for tightness They should be tight enough to prevent the tine from having any side movement but still allow it to fall under its own weight when let drop 3 The rubber...

Страница 30: ...e recommended shear bolts to be used with the KEENAN MechFiber350 and 370 Table 5 Shear bolt CAUTION Failure to use the correct grade of shear bolt can result in overload failure of the machine and wi...

Страница 31: ...ubt please contact a KEENAN service representative WARNING When refitting and re inflating tyre wheel assemblies a safety cage should be used to prevent possible injury Incorrectly fitted tyres are da...

Страница 32: ...centre of the wheel is properly located on the hub and hand tighten the wheel nuts Lower the machine and tighten the nuts to the recommended torque using suitable equipment Check the wheel nuts for ti...

Страница 33: ...hould be kept clean at all times to keep feed from building up and falling into the rollers during operation Do not allow old feed to build up on the sides of the belt Each week ensure that the bearin...

Страница 34: ...ube where swivel hitch is fitted Single axle Grease all 6 pivot points listed below 2 on each brake rod 4 in total 1 on each brake arm 2 in total Tandem axle if fitted Grease all 14 pivot points liste...

Страница 35: ...ave to be done without taking the temper overheating from the blades Operating the machine with blunt blades will put major stress on the drive system Blades may have to be replaced if it is no longer...

Страница 36: ...KEENAN MechFiber350 and 370 Operator s Manual 36 Revision D01 21st May 2019 PART II Spare Parts...

Страница 37: ...ard 5 FP200 037 0095 1 Camlock outer plate 6 702256 2 M8 x 25 mm cuphead bolt 7 FP200 037 0093 1 Camlock mounting bracket 8 FP200 037 0094 1 Secondary fail safe latch 9 706015 1 Fiberglass door camloc...

Страница 38: ...er 6 FP380 037 0081 1 Weighbox arm mounting bracket base plate 7 700251 12 M10 x 40 cuphead bolt 8 FP200 037 0115 1 Weighing cable gland seal outer retainer 9 FP200 037 0114 1 Weighing cable gland sea...

Страница 39: ...PTO guard 11 702111 4 M10 x 30 bolt 12 FP200 002 0148 1 Gearbox PTO guard assembly 13 701129 8 Straight grease fitting 1 8 BSP 14 704947 8 Grease fitting adaptor 1 8 BSP external and M6 internal to 1...

Страница 40: ...earing assembly 6 700628 1 Shaft 6 spline with 8 tooth ASA120 sprocket 7 705145 2 Bearing 40 mm 4 bolt flange mount FYH UCF 308 8 EF2018 2 1 Gearbox unit assembly 9 EF1015 1 Primary drive chain tensio...

Страница 41: ...4 1 1 Secondary drive chain tensioner assembly 3 702418 1 Primary drive chain Pulton ASA 120 4 EF1015 1 Primary drive chain tensioner assembly Wearing parts 5 701971 1 Polypenco wear block 95 mm 6 701...

Страница 42: ...rear 6 FP140 008 0009 same as 350 6 Paddle rubber retainer 6a n a FP200 008 0010 6 Paddle rubber retainer 7 700732 same as 350 56 78 M16 flat washer 8 700283 same as 350 56 78 M16 nylock nut 9 701822...

Страница 43: ...350 1 Sprocket 20 mm ASA120 48 tooth 4 704744 same as 350 1 Front rubber seal 10 mm for auger 300 mm x 300 mm 4a 701192 same as 350 1 Rear rubber seal 10 mm for auger 300 mm x 300 mm 5 EF206 120 same...

Страница 44: ...45 same as 350 1 VFC door lower ram bracket rear 3 701591 same as 350 2 VFC door bottom hydraulic cylinder pin 4 701973 same as 350 1 Front VFC door hydraulic cylinder small 5 701972 same as 350 1 Re...

Страница 45: ...20 mm thick for indicator 2 703629 1 Wire rope for door indicator 2470 mm 3 FP200 002 0141 1 MF350 370 wire rope cover 4 FP170 010 0012 1 VFC door indicator upper cover 5 FP170 010 0013 1 VFC door ind...

Страница 46: ...KEENAN MechFiber350 and 370 Operator s Manual 46 Revision D01 21st May 2019 11 7 Standard feed out tray parts...

Страница 47: ...cket feed out door right hand side 11 FP160 006 0087 1 Hinge bracket feed out door left hand side 12 FP080 006 0012 2 Feed out door link arm 13 FP200 006 0030 1 Feed out shroud curtain 14 700208 8 M8...

Страница 48: ...KEENAN MechFiber350 and 370 Operator s Manual 48 Revision D01 21st May 2019 11 8 Fold down tray Optional Extra option...

Страница 49: ...KEENAN MechFiber350 and 370 Operator s Manual 49 Revision D01 21st May 2019...

Страница 50: ...2 x 40 set screw 15 700266 9 M12 lock nut 16 700280 1 M16 x 80 bolt 17 700268 1 M16 x 100 bolt 18 700283 5 M16 lock nut 19 700302 1 M20 x 90 bolt HT 20 700305 3 M20 nyloc nut 21 700729 1 M10 flat wash...

Страница 51: ...3 1 VFC door lower inner seal 4 FP140 004 0003 FP200 004 0028 1 VFC door lower inner seal retainer 5 703955 same as 350 24 28 Body blade 700227 same as 350 48 56 M10 x 30 set screw 700241 same as 350...

Страница 52: ...dels Item P N Qty Description 1 700246 4 M12 x 25 bolt 2 700266 4 M12 lock nut 3 700297 8 M20 x 65 bolt 4 700862 2 90 mm bearing assembly flange mount UCF X18 5 701274 2 Rear bearing cover 6 FP200 003...

Страница 53: ...heel assembly 385 55 R22 5 10 stud check machine for spec 12 700306 20 M22 wheel nuts 13 703923 2 Brake ram 14 700513 3 2 Brake arm 15 700513 2 2 Brake ram and spring pivot pin 16 702502 1 Handbrake c...

Страница 54: ...111 same as 350 9 11 M24 x 150 mm bolt with grease nipple 701127 fitted 9 700318 same as 350 9 11 M24 lock nut 10 700316 same as 350 9 11 M24 washer 11 FP200 045 0154 same as 350 9 11 Tine arm assembl...

Страница 55: ...045 0146 same as 350 2 Bale handler curved arm assembly cradle M24 bolt 7 FP200 045 0158 same as 350 4 6 Bale handler tine assembly dropped M24 bolt 8 EF1745 65 same as 350 2 Bale handler arm cradle...

Страница 56: ...4 same as 350 2 B H kicker arm mounting bracket weld on 30 FP280 045 017 same as 350 2 Bale handler creel guide arm 31 FP160 045 0088 same as 350 1 Creel end cover plate 32 FP160 045 0003 same as 350...

Страница 57: ...ption 1 FP160 045 0071 1 Bale handler creel kicker arm assembly 1 2 FP160 045 0136 1 Bale handler creel kicker spring kit 3 FP100 006 0021 1 Feed out tray mechanical adjuster roller pivot bush 4 70026...

Страница 58: ...ist for specific tine reference same as 350 9 11 Bale handler tine assembly 2 705947 same as 350 18 22 Delrin bush 3 703943 same as 350 9 11 Rubber buffer 75 mm O D 4 701129 same as 350 9 11 1 8 bsp g...

Страница 59: ...ht cranked Tandem bogie Axle width mm 2100 2250 2400 2200 Brake type dimensions type diameter x width mm Series S 420 x 180 414S 406 x 140 408E 400 x 80 No studs 10 10 10 Nut size M22 x 1 5 M22 x 1 5...

Страница 60: ...intenance Hubcaps that go missing or are damaged must be replaced immediately to keep dirt from penetrating the hub which can damage the bearings Check that hubcaps are always in place and in good con...

Страница 61: ...8 BSP thread 704947 1 Grease nipple connector straight 1 8 BSP to M6 Auto oiler parts P N Qty Description 703624 1 Automatic oiler kit 3 chains 703624 1 1 2 quart 1 89 liter reservoir 703724 1 Brush...

Страница 62: ...en 5 Excessive shear bolt breakage Machine overloaded Driving chain too loose check condition and adjust idler springs Feed out too fast open feed out door slowly at first then open fully Turn paddle...

Страница 63: ...knife gap 13 Excessive hitch wear If excess hitch wear is noted check Speed of use hitch rated for a maximum of 25 km h Hitch is level on tractor Fit of hitch and lubrication Wear on tractor hitch Bra...

Страница 64: ...eding out to learn the correct operation of the VFC door In the unlikely event of a large blockage preventing the machine from restarting using the tractor it may be necessary to enter the mixing cham...

Страница 65: ...KEENAN service representative for further assistance System weighing inaccurately If the machine is new or the weigh box has been replaced it is possible that the weigh box may have the incorrect cal...

Страница 66: ...ilure that is directly attributable to such parts can be furnished E Any machine on which the identification marks have been removed or altered F Any machine that has not received effective routine ma...

Страница 67: ...provements to or otherwise modify any of its products without incurring any obligation on products previously supplied 14 EC Declaration of Conformity EC Declaration of Conformity In accordance with D...

Страница 68: ...rd Lincolnshire United Kingdom PE9 1TZ Tel Administration 0800 587 3296 24 Hour Service 0800 587 3296 Fax 0844 358 3880 Website keenansystem com Email keenaninfo alltech com KEENAN Australia 53 Pratts...

Страница 69: ...KEENAN MechFiber350 and 370 Operator s Manual 69 Revision D01 21st May 2019...

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