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Allied Construction Products, LLC. www.alliedcp.com

viii

TM103337_HP1600_18feb

Table of Contents

SECTION

Page

Contact Information & Document Revisions

Important Safety Information……......…..……

Table of Contents…………..…………...……..

viii

List of Figures….………………….…….…...…

1.0 Introduction & Scope……………..………

1.1 About This Manual……………………………

1.2 Purpose of This Manual…………..…….….

1.3 How to Order Replacement Manuals…….…

1.4 Related Publications………………………...

2.0 Product Identification………………….…..

2.1 Where the Serial Number is Located..……

2.2 Equipment Identification Tag…………..…..

2.3 Owner's Record of Identification Numbers

3.0 Warranty Protection Summary………...…

3.1 Overview…….…………………….…...……..

3.2 Owner’s Responsibilities..………….…….....

3.3 Allied Product Policies………..……………....

4.0 Product Information.………………….…….

4.1 Description and Intended Use………..…...…

4.2 Major Subassemblies….……………...…….

4.3 Principle of Operation…………….……..…..

4.4 Definition of Hydraulic Installation Terms…

5.0 Product Selection and Application Guide

5.1 Match Compactor Type to the Application

5.1.2 Match to Compatible Size Carrier………

5.1.3 Other Considerations……………………..

5.2 Auxiliary Hydraulic Circuit…………………..

5.3 Auxiliary Conversion Kits…………………….

6.0 Mounting Information….…………………..

6.1 Mounting Overview……………….…..….….

SECTION

Page

6.1.1 Flat Top Frame Mounting……..….……...

6.1.2 VMS Frame Mounting…………………….

7.0 Installation & Removal……………..…..…

7.1 Attach the Ho-Pac to Carrier ………….……

7.2 Testing and Adjusting…………….….……..

7.1.2 Tools Required to Attach the Ho-Pac….

7.2 Connect Pressure and Return Lines……

7.3 Removal from Carrier………………....……

8.0 Operation..………………………..……..……

8.1 Pre-operation Checks………….….…..…..…

8.2 Operation………………..…….…….………...

8.3 Compaction Handbook………………………

9.0 Maintenance………………………..………..

9.1 Maintenance…………………..……

9.2 Maintenance Schedule Overview……………

9.3 Conditional Maintenance……………..….…

9.2 Safety Precautions During Service…………

9.3 10 Hour (Daily) Maintenance………………..

9.4 Carrier Oil Level & Quality….………….……

9.5 Oil-lubricated Bearing System………………

9.5.1 Vent Plug……………………………………

9.5.2 Bearing Lubrication Oil Type & Capacity

9.5.3 How To Check Oil Level…………....……

9.5.4 How To Add Oil…..…..…………….…….

9.5.5 How To Drain Oil………….….…….

9.6 How To Check Bearings……..………

9.6.1 Bearing Replacement…….…..…...

9.6.2 Bearing Removal………….……….

9.6.3 Bearing Installation…………..….…

9.7 Spring Mount Replacement……....…

9.8 Tightening Torque……………….…..

Содержание Ho-Pac 1600

Страница 1: ...nce and training Keep this manual in a convenient location so that it is easily accessible for future reference Contact your Allied Dealer or the Allied Customer Service Department for replacement manuals Inquiries regarding the content of this manual must include effective date shown on inside cover TM103337 Vibratory Plate Compactor Driver Model 1600 Safety Operation Maintenance and Parts ...

Страница 2: ...rial not in conflict with the most recent effective date shall remain in effect For product or document updates go to www alliedcp com Revision History for Document No TM103337 Table of Revision History TM103337 Effective Date Page Summary of Change 18_feb v Revise Label Set 15_dec Throughout Minor revisions to text tables and figures Revise SR MR bolt set 13_may 21 Revise Bearing Lubrication Tabl...

Страница 3: ...ME ALERT YOUR SAFETY IS INVOLVED Fig S1 Safety Alert Symbol The Safety Alert Symbol Fig S1 either used alone or in conjunction with a signal word is used to draw attention to the presence of potential safety hazards Signal Words DANGER WARNING and CAUTION are signal words used to express severity of consequences should a hazard be encountered DANGER Indicates an imminent hazard which if not avoide...

Страница 4: ...s Install protective guards on cab to shield operator against fragments debris Personnel maintain a safe distance from the work tool work zone Identifies lift point Personal Protection Equipment Hearing protection Safety eyewear Gloves Safety shoes Falling object Unsupported loads Crush point Falling part x Falls into open excavations x Trench collapse Electric Shock Gas Oil under pressure Hot sur...

Страница 5: ...d work tool during operation L3 Hot Surface Identifies surfaces of the Allied work tool that become hot during operation L4 Lift Point Identifies approved lift points of the Allied work tool L5 Pressure I D A red colored cable tie marked PRESSURE is attached to the pressure hose for ease of identification between hoses L6 Oil Fill Identifies the location for adding oil to reservoir L7 Oil Level Id...

Страница 6: ...1 11 L1 Safety Label Read Instructions Manual 676984 2 L2 Safety Label Stay Clear 840156 2 L3 Safety Label Hot Surface 676983 1 L4 Safety Label Lift Point 676982 4 L5 Info Label Oil Fill 102728 1 L6 Info Label Oil Level A102729 1 L7 Info Tag Pressure I D 818676 1 Located on Oil Supply Hose PRESSURE L8 ID Label Allied Logo 676654 2 L9 ID Label HO PAC 577554 2 L10 ID Label Made In USA 815696 1 L11 I...

Страница 7: ...rs The standard safety precautions expected and required of those working in construction shall include but not limited to x Locating existing underground service and utility lines x Erecting barriers to establish controlled entry of the work zone x The use of appropriate personnel protection equipment Federal State Local and OSHA Construction Guidelines and Regulations Use the Allied equipment in...

Страница 8: ...d Where it was not possible to prevent an unsafe situation by means of a guard safety messages appear on the equipment warning personnel of a recognized hazard Do not operate the work tool without proper guards installed Additional guarding not included with the Allied equipment is necessary at the operator s station to protect the operator and other nearby personnel against flying debris from mat...

Страница 9: ... Compatible Size Carrier 6 5 1 3 Other Considerations 6 5 2 Auxiliary Hydraulic Circuit 6 5 3 Auxiliary Conversion Kits 6 6 0 Mounting Information 7 6 1 Mounting Overview 7 SECTION Page 6 1 1 Flat Top Frame Mounting 7 6 1 2 VMS Frame Mounting 8 7 0 Installation Removal 9 7 1 Attach the Ho Pac to Carrier 9 7 2 Testing and Adjusting 9 7 1 2 Tools Required to Attach the Ho Pac 9 7 2 Connect Pressure ...

Страница 10: ...ures Page S1 Safety Alert Symbol ii S2 Safety Message Presentation Typical ii Equipment Identification Tag iii Lift Point iii Stay Clear iii Read Instructions iii Hot Surface iii Model Identification Iii Pressure I D Iii Oil Fill Iii Oil Level iii A B Placement of Labels on Equipment iv Pictograms v 2 1 Location of Equipment Serial Number 2 2 2 Equipment Identification Tag 2 4 1 Major Subassemblie...

Страница 11: ...s manual has been prepared in support of the product named in Table 1 1 and is intended to assist the operator and maintenance personnel with the information necessary for the safe and proper use of the Allied equipment This manual includes a spare parts list Figures shown in the Parts Information Section of this Manual are for the purpose of parts identification and not intended for use in the re...

Страница 12: ... 2 2 Equipment ID Tag Verify that the information contained on the Tag corresponds with the information provided in Section 1 of this manual 2 3 Owner s Record of the Equipment Your local Allied dealer requires the Product Name Model and Serial Number to better assist you with questions regarding parts warranty operation maintenance or repair This information should be copied from the Equipment Id...

Страница 13: ...dhere to the following x Read and thoroughly understand the information and procedures detailed in this manual x Understand proper operating techniques for all recommended applications x Use the Allied attachment only if it is in sound operating condition Take prompt action to rectify any faults that if left uncorrected could lead to personal injury or further damage x Use the Allied attachment on...

Страница 14: ...ness Incorrect operating methods x Inattention to re lubrication and other maintenance requirements x Misuse Unapproved applications x Inadequate or absence of training x Use of non genuine Allied replacement parts x Unapproved modifications x The use of a lubricant type that is unsuitable for the application x Contaminated lubricants x Improper disposal of used or contaminated lubricants The prod...

Страница 15: ...ves as the connection point used to attach the Ho Pac to the stick linkage of the carrier 4 Control Valve A multi function valve is used to control the motor Benefits include optimized operation with improved reliability of critical components such as the motor and bearings NOTE The valve is factory pre set and requires no further adjustments The control valve performs the following functions x Fl...

Страница 16: ...ors as well as underperforming compactors are less economical to use because compaction is limited to smaller lifts and require additional passes This generates other inefficiencies as longer running cycles result in loss of time increased energy consumption and component wear Optimum efficiency is achieved only when proper operating technique is employed How many passes it will take along with th...

Страница 17: ...onnection plate can be found in the Technical Data section of this manual Allied offers an array of bolt on mounting brackets Fig 6 1 to fit virtually any carrier including those equipped with pin grab or hook type mounting couplers IMPORTANT The Ho Pac does not include a mounting bracket Order separately Bracket design is carrier specific The carrier s bucket pins will be used whenever possible O...

Страница 18: ...ting system offers the combination of ease and versatility if the Ho Pac is transferred between multiple carriers Fig 6 3 VMS Top Frame Fig 6 4 VMS Adjustable Combinations The VMS is adaptable to most pin grabbing type mounting couplers Components of a typical VMS kit are shown in Figure 6 5 Fig 6 4 VMS Mounting Components 1 VMS Top Frame Not included with kit 2 Collar 3 Plug 4 Mounting pin 5 Bolt...

Страница 19: ...facturer For carriers equipped with a quick coupler refer to the owner s manual furnished by the coupler manufacturer for instructions The machine operator and an assistant shall perform the following procedure 1 Operator Move carrier and Ho Pac to a firm level surface Position the Ho Pac with the hose side facing toward the carrier 2 Assistant Check that the Ho Pac is stable and all loads are sup...

Страница 20: ...ort T2 2 Raise the work tool off the ground and operate the bucket cylinder to ensure hoses will not be pinched or restricted 3 Briefly test for proper operation Tighten hoses and connections as necessary Fig 7 3 Check hose length routing for unrestricted movement 7 3 Removal From Carrier CAUTION Fluid penetration hazard Release pressure trapped in hoses before disconnecting Wear appropriate prote...

Страница 21: ...operation Allow parts and fluids to cool before handling IMPORTANT Collect fluids in a suitable container Clean up spilled fluids and obey all local regulations for the disposal of these fluids 1 Position work tool on stable ground 2 Disconnect hydraulic connections 3 With loads adequately supported remove mounting pins and hardware 4 Keep mounting hardware with Allied equipment to avoid loss or d...

Страница 22: ... operate the Ho Pac with workers in close proximity of work zone Clear all personnel from work area before the Ho Pac is operated CAUTION Injury from flying debris Personal protection equipment including safety eyewear must be worn when operating or servicing this equipment Risk of hearing impairment or loss Hearing protection must be worn by all personnel exposed to prolonged high noise levels WA...

Страница 23: ...ponsive to compaction through vibratory action x Moisture content is also critical to achieving maximum compacted densities of fill material Fill materials may need conditioning prior to compaction IMPORTANT Always practice proper operating techniques x Uneven or excessive down pressure applied to the rubber springs will create contact between the mounting frame and compaction plate Do not stretch...

Страница 24: ...arranted A walk around includes an visual inspection all external components for any visible signs of wear damage loose missing or unsecured fasteners fluid leaks and cracks in welds 9 1 2 Conditional Maintenance When operated under conditions of extreme temperatures humidity dust muddy and wet soils or extended continuous use components will require more frequent monitoring 9 2 Safety Precautions...

Страница 25: ...r oil leaks 9 4 Carrier Oil Level and Quality CAUTION Follow the recommended service intervals from the carrier manufacturer Check oil level in reservoir Check records for last oil and filter service Test oil quality Review the manufacturer s maintenance schedule It may specify operating conditions that require special attention to maintenance and adjusted service intervals Maintain clean oil in t...

Страница 26: ...TION Hot surface Burn injury if contacted Some components of the machinery become hot during operation Allow parts and fluids to cool before handling IMPORTANT Contamination can shorten bearing life Prevent dirt and debris from contaminating the oil Always clean the area around the plugs prior to removal Oil Fill Oil Level Fig 9 1 Oil Fill and Level Labels Identified Fig 9 2 Bearing Oil Fill Level...

Страница 27: ...ped with a manual arbor or hydraulic press Use standard mechanic s techniques and tools to replace bearings Questions regarding maintenance repair or operation can be directed to Allied Technical Service IMPORTANT Obey all local regulations for the proper disposal of all used fluids 9 6 2 Bearing Removal It will be necessary to remove the following items to access the bearing Hydraulic motor Beari...

Страница 28: ...Rubber Side of mount Refer to Figure 9 4 7 Tighten bolt to proper torque Refer to Table 9 2 Fig 9 4 Flat Washer 3 must be placed against rubber side 1 of Spring Mount 9 8 Threaded Fasteners Replacement Preparation IMPORTANT All threaded fasteners must be checked frequently for loose broken or missing bolts Keep threaded fasteners tight Replace with new if missing or damaged Replacement fasteners m...

Страница 29: ...r on Bolts Identified IMPORTANT For compaction plate bolts only apply a commercially available high strength thread locker Example Loctite 271 or equivalent Follow manufacturer s instructions for application Fig 9 7 Bolt on Compaction Plate Table 9 2 Standard Tightening Torque SAE bolts are identified by radial lines on the head Metric bolts identified by the class number on head Fig 9 8 SAE Bolt ...

Страница 30: ... the swivel assembly is installed lock swivel position with bolt 3 Follow removal instructions in Section 7 4 Secure hoses to unit to avoid accidental damage 5 Lift attachment at recommended lift points Refer to the Safety Section of this manual for their location 6 Stabilize and secure the attachment adequately for transport 10 1 2 When the attachment is transported while installed on the carrier...

Страница 31: ...earings Imperfect bearing lubrication Check oil level quality type Loose bolts or mounting hardware Inspect and tighten bolts Operation stalls under load Pressure relief too low Check hydraulic supply system Correct as required Failed bearing Inspect and replace bearings Motor internal bypass failed seals or worn gears Inspect and replace motor Operation smooth but at reduced speed Insufficient oi...

Страница 32: ...ng speed Flow GPM Record measured flow at each load pressure Load Pressure PSI Steadily increase load with restrictor valve on the flow meter Oil Temperature Oil temperature must be at normal operating temperature while testing Stop test if temperature exceeds 176qF 80qC Relief Pressure Crack Slowly close restrictor valve until pressure gage indicates relief valve has cracked open Relief Pressure ...

Страница 33: ... ground x Adjust the engine s rpm to the normal operating speed and set operating mode to work tool x The test can begin after the normal operating temperature is reached x Start the work tool and record the pressure reading It s normal for the pressure reading to increase and decrease as the carrier applies varying amounts of down pressure against the springs x Compare your results with the value...

Страница 34: ...e exceeds the preset value of the relief valve and the spool cracks open Static Relief Pressure Also referred to as Full Relief Pressure The pressure measured at the moment the relief valve has opened fully and all oil is by passed Opening Curve The dynamic pressure is always less than the static pressure A relief valve adjusted to a dynamic pressure of 3000 psi 200 Bar will crack open when the pr...

Страница 35: ...ic mass Also protects motor from damage on circuits not set up with an unrestricted free flowing and open return 4 Return line check valve Prevents reverse flow to the hydraulic motor Also provides a nominal back pressure to ensure the proper operation of priority flow control valves such as Allied s AC40 and AC75 12 4 4 Control Valve Adjustments IMPORTANT The valve is factory pre set and requires...

Страница 36: ... Lbs kg VMS 13 VMS 16 1595 725 Recommended Carrier Weight g Backhoe 19 25 8 6 11 4 Lbs x 1 000 kg x 1 000 Excavator 20 45 9 20 5 a Select the Motor Valve Package most suitable with host machine Optimal performance requires an auxiliary hydraulic circuit delivering the specified oil flow at a pressure equal to at least the dynamic relief pressure b Verify carrier s main relief is set at manufacture...

Страница 37: ...l 1600 The Top Frame along with the Mounting Bracket provides the connection point for attaching the Ho Pac to the carrier Flat top frames include two 2 hole patterns The Ho Pac does NOT include the mounting bracket Order separately Refer to Section 6 for further details Fig 12 5 Configured with Flat Top Frame SR MR CG ...

Страница 38: ...Model 1600 The Top Frame along with the VMS Mounting Kit provides the connection point for attaching the Ho Pac to the carrier Available VMS top frames include the VMS13 and the VMS16 The Ho Pac includes one 1 VMS mounting kit Fig 12 6 Configured with VMS 13 Top Frame CG Fig 12 7 Configured with VMS 16 Top Frame CG ...

Страница 39: ...to Use this Manual The Allied work tool consists of separate components and partial assemblies Components are identified with the aid of figures captions item key part name and quantity If needed remarks and specifications will further clarify the part s description or denote assignment with select unit s by serial number 13 1 2 Required Information for Parts Order To order replacement parts Allie...

Страница 40: ...Allied Construction Products LLC www alliedcp com 30 TM103337_HP1600_18feb 13 0 Spare Parts Information cont d Fig 13 3 Ho Pac Model HP1600 ...

Страница 41: ...op Frame Item 2 2 1 Flat Top Frame 570315 1 Standard SR MR Mounting Bolt Pattern 2 1 VMS Top Frame 101554 1 Option VMS13 2 2 101746 Option VMS16 3 Dynamic Assembly 103335 1 Refer to Fig 13 4 Table 13 2 for Details 4 1 Motor Varies a 1 Begin SN 1400 Motor Options Table 13 3 4 2 Motor 34 gpm 572076 1 End SN 1399 Table 13 3 for Details 5 1 Valve Varies a 1 Begin SN 1400 Motor Options Table 13 3 5 2 V...

Страница 42: ...3337_HP1600_18feb 13 0 Spare Parts Information cont d Pay strict attention to captions figures and notations as they identify product improvements i e End S N 1599 Begin S N 1600 Fig 13 4 Dynamic Assembly Begin SN 1600 Left Dynamic Assembly End SN 1599 Right ...

Страница 43: ...0 Details Table 13 3 16 Manifold 719012 1 17 Elbow 90 719651 1 18 Hex Head Bolt 719014 4 3 8 x 2 19 Flat Washer 903713 4 3 8 20 O Ring 719027 1 21 Hex Head Bolt 719018 2 5 8 x 1 22 Washer 953285 2 NL16 23 Split Flange Kit 719896 1 Kit Incl O ring Hardware 24 Gasket 103701 1 Motor 25 Bearing 719007 2 26 Bearing Housing 571575 1 Motor Side Begin SN 1600 26 1 Bearing Housing 103333 2 End SN 1599 27 G...

Страница 44: ...03337_HP1600_18feb 13 0 Spare Parts Information cont d Pay strict attention to captions figures and notations as they identify product improvements i e End SN 1599 Begin SN 1600 Fig 13 4 Dynamic Assembly Begin SN 1600 Left Dynamic Assembly End SN 1599 Right ...

Страница 45: ...36 Flat Washer 708512 32 37 Hex Nut 708787 32 38 Hex Head Bolt 719730 32 39 Hex Head Bolt 719101 6 7 8 End SN 1399 40 Flat Washer 719003 12 7 8 End SN 1399 41 Heavy Hex Nut 719004 6 7 8 End SN 1399 42 Gasket 103710 2 End SN 1399 43 Adapter Plate 103343 1 End SN 1399 44 Hex Head Bolt 719013 4 End SN 1399 5 8 x 3 45 Hex Head Bolt 719011 4 End SN 1399 5 8 x 2 1 4 46 Cover Plate 103342 1 End SN 1399 a...

Страница 46: ...with multiple motor options Pay strict attention to values figures captions and notations IMPORTANT Incorrect combination of motor and valve will result in poor performance or damage 13 2 2 Motor Identification Refer to Figure 13 5 When the part number of the motor is unknown measure the body length Measure the distance L from the back surface of the mounting flange to the rear of the motor body n...

Страница 47: ...Ho Pac Model 1600 Serial No Please fill out completely Line Description Part Number Quantity Price 1 2 3 4 5 6 7 8 9 10 Your contact information Your Name Company Name Phone Account Number Fax Purchase order Email Shipping carrier See note below Billing Address Shipping Address Note All backordered parts will be shipped when available via the same method as the original order unless initialed and ...

Страница 48: ...Allied Construction Products LLC www alliedcp com 38 TM103337_HP1600_18feb Notes ...

Страница 49: ...Allied Construction Products LLC www alliedcp com 39 TM103337_HP1600_18feb ...

Страница 50: ...TM103337_HP1600_15dec R ...

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