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Rockwell Automation Publication 5069-IN019C-EN-P - October 2018

5

CompactLogix 5480 Controller

Required System Components

Before you install the controller, verify that you have the 
following components.

System Planning

Follow these rules when planning your system configuration:

• If the CompactLogix 5480 system includes only a controller, 

you can mount the DIN rail in any orientation. 

• If your CompactLogix 5480 system includes local Compact 

5000 I/O modules, you must mount the DIN rail horizontally.

• The controller is the left-most component in the system.

• Local Compact 5000 I/O modules are installed to the right of 

the controller.

• The controller supports as many as 31 local Compact 5000 

I/O modules.

• Before power-up, make sure that the end cap is installed on the 

right side of the controller or rightmost local Compact 5000 
I/O module, if I/O modules are used.

Components Used to Install a CompactLogix 5480 Controller

Component

Description

Removable Terminal 
Blocks (RTB)

An RTB that is used to connect MOD power (system-side power) 
to the controller - 5069-RTB4-SCREW RTB (Ships with the 
controller)

An RTB that is used to connect SA power (field-side power) - 
5069-RTB6-SCREW RTB (Ships with the controller)

An RTB that is used to connect UPS (uninterruptible power) - 
5069-L4UPSRTB (Ships with the controller)

External power supply for 

MOD power

A power supply that is adequately sized to provide MOD power, 
that is, system-side power, to the CompactLogix 5480 system.
For more information, see 

System Power Considerations on 

page 7

.

External power supply for 

SA power

A power supply that is adequately sized to provide SA power, that 
is, field-side power, to the CompactLogix 5480 system.

IMPORTANT

: SA power is only required if your application 

includes local Compact 5000 I/O modules that are connected to 
devices that use SA power.
For more information, see 

System Power Considerations on 

page 7

.

External uninterruptible 
power supply for 

UPS 

control signals

A power supply that provides UPS control signals so that the 
controller can save the state of the program when power is lost. A 
UPS is only required if your system uses UPS control signals
For more information, see 

Connect Control Signals Via UPS 

Control RTB on page 12

.

Tools

You use the following tools to wire the RTBs:

• Screwdriver
• Wire stripper
• Wires
For more information on available wire sizes and wire insulation 
stripping length, see 

Specifications on page 22

.

DIN rail

Compatible zinc-plated, chromate steel DIN rail. 

You can use the following DIN rails:

• EN50022 - 35 x 7.5 mm (1.38 x 0.30 in.)
• EN50022 - 35 x 15 mm (1.38 x 0.60 in.)

EtherNet/IP network 
components

If your CompactLogix 5480 controller operates on an EtherNet/IP 
network, you must install the network and all required 
components.

Software

When you install the controller, you assign IP addresses on the 

controller. You can use the following to assign IP addresses:
• DHCP server
• BOOTP DHCP EtherNet/IP Commissioning tool, version 3.02.00 

or later

• RSLinx® Classic software, version 4.10.00 or later
• FactoryTalk® Linx Enterprise, version 6.10.00 or later
• Logix Designer application, version 32.00.00 or later
For more information, see 

Set the Network Internet Protocol (IP) 

Addresses on page 17

.

ATTENTION: 

Do not discard the end cap. Use this end cap 

to cover the exposed interconnections on the last module 
on the DIN rail. Failure to do so could result in equipment 
damage or injury from electric shock.

Components Used to Install a CompactLogix 5480 Controller

Component

Description

Содержание 5069-L46ERMW

Страница 1: ...the COS on the controller including One Gigabit Ethernet port as a dedicated OS network interface An integrated DisplayPort for high definition monitor connectivity Two USB 3 0 ports for OS peripheral...

Страница 2: ...o effettuare interventi di manutenzione su di esso leggere il presente documento ed i documenti elencati nella sezione Altre risorse riguardanti l installazione la configurazione ed il funzionamento d...

Страница 3: ...lable Store the equipment in appropriate static safe packaging when not in use ATTENTION In case of malfunction or damage no attempts at repair should be made The controller should be returned to the...

Страница 4: ...ans if necessary 13 Controller status indicators Show the state of the controller in multiple respects 14 Top fan Helps regulate controller temperature Controller ships with fans installed You can rep...

Страница 5: ...de power to the CompactLogix 5480 system IMPORTANT SA power is only required if your application includes local Compact 5000 I O modules that are connected to devices that use SA power For more inform...

Страница 6: ...heat dissipation is 72 W that is the sum of all components in the enclosure In the following equation T 40 and Q 72 In this example the enclosure must have a minimum exterior surface of 0 386 m2 If a...

Страница 7: ...d passed across the MOD power bus ThetotalcontinuouscurrentdrawacrosstheMODpowerbusmustnotbe more than 10 A max at 18 32V DC You must calculate the total MOD power that the controller and all local Co...

Страница 8: ...pactLogix 5480 controllers do not have an embedded power supply that powers the system The system is powered by external power supplies via connections to the various power RTBs on the controller We r...

Страница 9: ...ect an external power source to the MOD power RTB make sure that the MOD power source is properly sized 1 Verify that the external power supply is not powered 2 Strip 12 mm 0 47 in of insulation from...

Страница 10: ...wer source is properly sized For more information o n SA power see SA Power on page 7 1 Confirm that MOD power and SA power sources are turned off 2 Strip 12 mm 0 47 in of insulation from the wires th...

Страница 11: ...not powered on 2 Strip 12 mm 0 47 in of insulation from the wires that you connect to the RTB 3 Insert the wire from the L1 AC connection on the external power supply into the first SA terminal on the...

Страница 12: ...06 switched mode uninterruptible power supplies from Rockwell Automation with a CompactLogix 5480 controller for example the 1606 XLS240 UPS power supply For more information on Bulletin 1606 uninterr...

Страница 13: ...must be greater than 85 charged to be ready The letter R indicates the RTB terminal for this signal Buffering B An input signal from the UPS to the controller that indicates the UPS battery is provid...

Страница 14: ...l on the UPS and a second wire 4 Connect one wire to each terminal on the MOD power RTB a Insert the wire into the terminal b Turn the screwdriver to close the terminal on the wire The screw torque is...

Страница 15: ...wire from the Inhibit 8 connection on the UPS to the Inhibit terminal on the UPS control RTB a Insert the wire into the terminal b Turn the screwdriver to close the terminal on the wire The screw torq...

Страница 16: ...Compact 5000 I O modules see the installation instructions available with each Compact 5000 I O module catalog number InstalltheEndCap You must install an end cap on the right side of the last module...

Страница 17: ...ng tool version 3 02 00 or later RSLinx Classic software version 4 10 00 or later FactoryTalk Linx Enterprise version 6 10 00 or later Logix Designer application version 32 00 00 or later For more inf...

Страница 18: ...ide power that is provided by the controller is removed If SA power that is provided via a 5069 FPD field potential distributor the system does not lose SA power to the right of the field potential di...

Страница 19: ...n project you can use the Minor Faults tab on the Controller Properties dialog box to monitor for these faults Major fault Triggered if both fans fail and the controller goes over the maximum operatin...

Страница 20: ...he fan out of the slot at the top of the controller InstalltheTopReplacementFan 1 Insert the top replacement fan into the slot at the top of the controller Make sure the tabs at the back of the fan ar...

Страница 21: ...fan out of the slot at the bottom of the controller InstalltheBottomReplacementFan 1 Insert the bottom replacement fan into the slot at the bottom of the controller Make sure the tabs at the back of t...

Страница 22: ...ionType USB ports and DisplayPort to MOD Power 300V continuous Double InsulationType USB ports and DisplayPort to SA Power No isolation between Ethernet ports Type tested at 1500V AC for 60 s Wire siz...

Страница 23: ...mpactLogix 5380 Compact GuardLogix 5380 and CompactLogix 5480 Controller Specifications Technical Data publication 5069 TD002 Provides specifications and other technical data for CompactLogix 5380 Com...

Страница 24: ...ments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at http literature rockwellautomation com idc gr...

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