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Rockwell Automation Publication 442L-UM005B-EN-P - April 2017

Chapter 6

Application Examples and Connection Diagrams

Two SafeZone Mini Devices with DI Guardmaster Safety Relay

Two SafeZone Mini devices that are connected to a DI Guardmaster safety

relay. The DI safety relay is configured for monitored manual reset. SafeZone

Mini scanners are configured for ON/OFF.

Figure 45 - Connection Diagram in Combination with a GSR DI Safety Relay

Power
In1
In2
Out
Logic

S11

S21

S12

S22

S32

S42

L12

L11

Y32

S34

24VDC

IN1

IN2

2
3

LOGIC

Test Out

Reset

24V DC

0V DC

SafeZone Mini

Shld
wire

Wht*

Brn

Grn* Yel*

Gry

Pnk

Blu

L1 L2 L3

Monitored Manual Reset

Color Pin Signal

Wht 1 Output-Warning Field1*
Brn 2 +24V DC
Grn 3 Universal I/O1*
Yel

4 Universal I/O2*

Gry 5 OSSD 1
Pnk 6 OSSD 2
Blu

7 0V DC

Shld 8 Earth Ground
* not configured for

this application
no connection

Wht* Grn* Yel*

Содержание 442L-SFZNMN

Страница 1: ...SafeZone Mini Safety Laser Scanner Catalog Number 442L SFZNMN User Manual OriginalInstructions...

Страница 2: ...nformation circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited T...

Страница 3: ...s and Standards 15 Application and Installation of Protective Devices 15 Chapter2 Product Description Special Features 17 Function 17 Principle of Operation 18 Field Set Comprising Protective and Warn...

Страница 4: ...Operation 40 Protective Field Size 41 Stationary Application in Vertical Operation for Access Protection 44 Minimum Distance 44 Stationary Application in Vertical Operation for Hazardous Point Protect...

Страница 5: ...Configuration 69 Configuration with the SCD Software 69 Chapter8 Commissioning Initial Commissioning 71 Power up Sequence 71 Test Notes 72 Inspection of the Protective Device 73 Daily Testing 73 Chapt...

Страница 6: ...ations 87 Material 87 Dimensions 88 Functional Data 88 Electrical Specifications 89 Dimension Drawings 91 SafeZone Mini Safety Laser Scanner 91 Mounting Kits 92 Scan Plane Origin 93 AppendixA Ordering...

Страница 7: ...or who are in charge of servicing and maintaining the device Scope of Publication This user manual is only applicable to the SafeZone Mini device with the following entry on the type label in the fiel...

Страница 8: ...Symbols describe the status of an status indicator TIP Also refer to the Safety Laser Scanner product page athttp ab rockwellautomation com Sensors Switches Operator Safety SafeZone Mini Laser Scanner...

Страница 9: ...age To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Resource Description Industrial Automation Wiring and Grou...

Страница 10: ...10 Rockwell Automation Publication 442L UM005B EN P April 2017 Preface Notes...

Страница 11: ...e sufficiently familiar with the applicable official health and safety regulations directives and recognized engineering practice for example DIN standards VDE stipulations engineering regulations fro...

Страница 12: ...849 1 or SIL 2 as per IEC 61508 The SafeZone Mini device is suitable for Hazardous area protection Hazardous point protection Access protection Vehicle protection electrically powered industrial truck...

Страница 13: ...on which the SafeZone Mini device is used are responsible for obtaining and observing all applicable safety regulations and rules The notes in particular the test notes see Commissioning on page 71 i...

Страница 14: ...dversely affects the environment as little as possible and uses only a minimum of power and natural resources Disposal Unusable or irreparable devices must be disposed of per the applicable national r...

Страница 15: ...ign EN ISO 12100 Industrial automation systems Safety of integrated manufacturing systems Basic requirements ISO 11161 Safety of machinery Electrical equipment of machines Part 1 General requirements...

Страница 16: ...e of persons IEC TS 62046 Regional standards for example Performance Criteria for Safeguarding ANSI B11 19 Machine tools for manufacturing systems cells ANSI B11 20 Safety requirements for Industrial...

Страница 17: ...comprising of one protective field and up to two warning fields Contour monitoring of the protective field if only one warning field is used Only standalone operation One field set One monitoring cas...

Страница 18: ...ions with infrared laser beams It is used to monitor hazardous areas on machines or vehicles The SafeZone Mini device works on the principle of time of flight measurement Figure 1 It sends out short p...

Страница 19: ...ning Fields Protective fields and warning fields form the field set You can configure these field sets with the aid of the SCD software The fields can be configured as circular rectangular or of arbit...

Страница 20: ...even before the actual hazardous area and to slow the movement of the vehicle or bring it to a standstill In this way the wear on the brakes on an AGV can be reduced Warning field 2 can also be used...

Страница 21: ...ctronic detection system the status indicators the seven segment display and the connecting cable with the electrical connections The optics cover with the window for the light output Figure 4 Device...

Страница 22: ...Applications for the SafeZone Mini Device Application Representation Hazardous area protection on an insertion station Hazardous point protection on an insertion station Presence detection for a safe...

Страница 23: ...mbols have the following meaning Table 3 Status Indicator Meaning Symbol Meaning OSSDs in the OFF state for example object in the protective field monitored contour is changed reset required lockout W...

Страница 24: ...24 Rockwell Automation Publication 442L UM005B EN P April 2017 Chapter 2 Product Description Notes...

Страница 25: ...ration data that is saved in the SCD software they are notified that the application name does not match They can then exchange these devices for devices with the correct application name Name of the...

Страница 26: ...u select a stationary or a mobile application different configuration options are available Table 4 Comparison of Mobile and Stationary Applications Mobile Applications mm in Stationary Applications m...

Страница 27: ...r Configured Resolution mm in Maximum Protective Field Range m ft 2 m 6 6 ft 3 m 9 8 ft 30 1 2 hand detection 1 25 4 1 1 25 4 1 40 1 6 hand detection 1 60 5 2 1 60 5 2 50 2 0 leg detection 2 00 6 6 2...

Страница 28: ...ing an OR operator Device error Contamination error Contamination warning Second warning field Reset required Figure 7 Configuration Example Universal I O Connections ATTENTION You are not allowed to...

Страница 29: ...ors has welded for instance In this case the external device monitoring places the system in a safe operational state and the OSSDs are not switched back to the ON state Figure 6 shows how the SafeZon...

Страница 30: ...e Applications In mobile applications you can configure a restart delay from 2 60 seconds on the SafeZone Mini device The OSSDs on the SafeZone Mini device change to the ON state if there is no object...

Страница 31: ...t outside the hazardous area in a place where it can clearly be seen from the hazardous area Place the control switch for restart or reset outside the hazardous area such that it cannot be operated by...

Страница 32: ...ting After resetting the SafeZone Mini device the operator must press the control switch to restart the machine controller Reset Signals If the SafeZone Mini device is operated using the With restart...

Страница 33: ...annot be monitored Protective fields and warning field can cover up an angle of up to 270 and have different radial scanning ranges depending on the resolution configured see Resolution on page 27 Wit...

Страница 34: ...r Warning Field Suggested by the Safety Laser Scanner Figure 11 Reading the Protective Field ATTENTION Secure unprotected areas If it is possible to access a narrow strip between the protective field...

Страница 35: ...as Reference For contour monitoring you define a contour segment 1 in Figure 12 The contour segment comprises a positive 2 in Figure 12 and a negative 3 in Figure 12 tolerance band TIP The measuring...

Страница 36: ...rence function Figure 13 Contour as Reference for Vertical Operation TIP You can define any number of contour segments The contour segments must not be narrower than the configured resolution At the p...

Страница 37: ...ted in the protective field three times in succession before the SafeZone Mini device switches the OSSDs to the OFF state On the SafeZone Mini device a multiple sampling of two is the minimum setting...

Страница 38: ...and entering an error condition The function can be realized with the aid of the stand by mode To switch to the stand by mode one universal I O connection must be configured as standby input on the Sa...

Страница 39: ...onitored in the field of view of the SafeZone Mini device that could cause interference or shadowing The SafeZone Mini device cannot monitor shadowed areas If there are unavoidable shadowed areas chec...

Страница 40: ...cking of the installation Commissioning on page 71 Checking the function and safe shutdown Test Notes on page 72 Stationary Application in Horizontal Operation This type of protective device is suitab...

Страница 41: ...ined by taking a measurement Response time of the SafeZone Mini device Supplements for general measurement errors and any measurement errors that are related to reflection Supplement for prevention of...

Страница 42: ...persons from finding themselves in a hazardous situation by reaching over see EN ISO 13857 before the SafeZone Mini device triggers The necessary supplement for the minimum distance is dependent on th...

Страница 43: ...Safety laser scanner low HS 300 11 81 in Low inclination of the scan plane HD HS Lowexternal effects dueto ambient lightinterference crawlingbeneath not possible Higher supplement C Safety laser scann...

Страница 44: ...0 mm 2 8 in B in Figure 17 Stationary Application in Vertical Operation for Access Protection Access protection can be used when the access to the machine can be defined by physical means For access p...

Страница 45: ...or must be determined by taking a measurement Response time of the SafeZone Mini device Supplement C against reaching through CalculateMinimumDistanceS See EN ISO 13855 Calculate S with the following...

Страница 46: ...zardous point can only be reached after the dangerous state of the machine has been stopped completely ATTENTION The total response time of the SafeZone Mini device must not be more than 80 ms for acc...

Страница 47: ...ISO 13855 Calculate S with the following formula S 2000 TM TS 8 d 14 mm The reach approach speed is already included in the formula If the result S is 500 mm 19 7 in then use the determined value as t...

Страница 48: ...ng calculations only consider the velocity of the vehicle not the speed of the person walking This is based on the assumption that the person recognizes the danger and stands still For vehicle protect...

Страница 49: ...nse time of the vehicle controller Figure 20 Stopping Distance Variable Description SA Stopping distance ZG General safety supplement of the SafeZone Mini device 100 mm 3 94 in ZR Supplement for any r...

Страница 50: ...evice The multiple sampling set See OSSD Response Times on page 84 CalculatetheDistanceSAnS This distance is covered during the response time of the safety laser scanner Calculate the distance SAnS wi...

Страница 51: ...braking action therefore cannot consider the length of the foot in front of the detection point If a vehicle has no ground clearance a person can receive foot injuries Figure 22 Supplement Due to Lac...

Страница 52: ...t of the SafeZone Mini device 100 mm 3 94 in ZR Supplement for any reflection related measurement error of the SafeZone Mini device ZF Supplement for any lack of ground clearance of the vehicle ATTENT...

Страница 53: ...a corner to help prevent unprotected areas Figure 26 Preventing Unprotected Areas ATTENTION Prevent or secure unprotected areas Mount the SafeZone Mini device such that there are no unprotected areas...

Страница 54: ...ment protective fields on the vehicle for all round protection in all directions of travel Figure 28 Mounting Example for All around Protection in All Directions of Travel Near Range Make the near ran...

Страница 55: ...being able to crawl beneath stand behind or climb over the protective field with appropriate mounting of the SafeZone Mini device Figure 29 Prevent Crawling Beneath Standing Behind and Climbing Over...

Страница 56: ...8 on the rear Using them you can mount the SafeZone Mini device directly on the intended mounting surface To avoid a possible tendency to vibrate if necessary the reference surface on the rear can be...

Страница 57: ...ounting kit without protection device for the optics cover and as mounting kit 2 with protection device for the optics cover 1 Mount mounting kit 1 or 2 on the mounting surface 2 Then mount the SafeZo...

Страница 58: ...aid of the threaded holes in mounting kit 1 6 Adjust the SafeZone Mini device longitudinally and transversely and then tighten the six fixing screws on the mounting kits Figure 32 Mounting with Mounti...

Страница 59: ...own in the following examples Use mounting kits 1 or 2 and 3 to adjust the safety laser scanners to different angles see Table 25 on page 95 Figure 33 Opposite Mounting Figure 34 Offset Parallel Mount...

Страница 60: ...60 Rockwell Automation Publication 442L UM005B EN P April 2017 Chapter 4 Mounting Notes...

Страница 61: ...arately Youare not allowed to connectOSSD1 and OSSD2 together otherwise signal safety is not maintained Confirm that the machine controller processes the two signals separately Downstream contactors m...

Страница 62: ...ble Connect the SafeZone Mini device with pre assembled extension cables see Table 10 on page 64 All inputs and outputs on the SafeZone Mini device are to be used only in the context specified The rou...

Страница 63: ...EMC safety the functional earth FE must be connected for example to the central earth star point of the vehicle or system Round Plug Connector Figure 38 Round Plug Connector Table 9 Pin Assignment 1 I...

Страница 64: ...ion Core Color Function 1 White Output for warning field 1 2 Brown Supply voltage 24V DC 3 Green Universal I O connection 1 4 Yellow Universal I O connection 2 5 Gray Output signal switching device OS...

Страница 65: ...40 Hazardous Area Protection with SafeZone Mini Device Horizontal Mounting The access in Figure 41 is monitored permanently For safety against manipulation on the SafeZone Mini device for example the...

Страница 66: ...as soon as there is an object in the protective field Figure 42 Vehicle Monitoring Connection Diagrams SafeZone Mini with one protective field and two warning fields IMPORTANT Only use relays contacts...

Страница 67: ...gure 44 Connection Diagram in Combination with a GSR SI Safety Relay SafeZone Mini Shld wire Brn Yel Grn Blu Gry Pnk Wht Color Pin Signal Wht 1 Output Warning Field1 Brn 2 24V DC 3 Universal I O1 Rese...

Страница 68: ...45 Connection Diagram in Combination with a GSR DI Safety Relay Power In1 In2 Out Logic A2 A1 S11 S21 S12 S22 S32 S42 L12 L11 Y32 S34 13 14 23 24 24VDC IN1 DI IN2 0 1 2 3 4 5 6 7 8 LOGIC Test Out Rese...

Страница 69: ...d that the electrical connections are correct and in place Have the necessary tools at hand To configure the safety laser scanner you need SCD software on CD ROM or downloaded from http ab rockwellaut...

Страница 70: ...al drives orcablesthatcarryhighpower Inthisway youavoidEMCeffectsonthe service cable The service cable is only allowed to be connected for configuration and diagnostics The service cable must be disco...

Страница 71: ...s in Chapter 1 on page 11 Before the machine is released check whether the protective devices entirely monitor the access to the hazardous area or the hazardous point After approval of the machine at...

Страница 72: ...t for review by the manufacturer and OEM Use this checklist as a reference before commissioning the system for the first time Document the adjustment of the safety laser scanner and the results of the...

Страница 73: ...roperly aligned Check each SafeZone Mini device for visible changes such as damage and manipulation Switch on the machine system Watch the status indicators on each SafeZone Mini device If not at leas...

Страница 74: ...d that any gaps are protected by additional safety measures For mobile applications check that the moving vehicle actually stops in a timely manner at the protective field boundaries that are set in t...

Страница 75: ...aning Procedure 1 Use a clean and soft brush to remove dust from the optics cover 2 Moisten the optics cloth with the anti static plastic cleaner and wipe off the window for light output on the optics...

Страница 76: ...Optics Cover Replacement Procedure 1 Disconnect the round plug connector on the end of the connecting cable and remove the SafeZone Mini device 2 Take the SafeZone Mini device to a clean place office...

Страница 77: ...anner and place the new mounting screws 10 Tighten the front screws with the torque wrench 11 Make sure that the optics cover is free of dirt and that it is not damaged Recommission the SafeZone Mini...

Страница 78: ...78 Rockwell Automation Publication 442L UM005B EN P April 2017 Chapter 9 Maintenance and Care Notes...

Страница 79: ...n that is provided in this chapter contact your local Rockwell Automation representative ATTENTION Do not operate if behavior is unclear Stopthemachine system orvehicleifyoucannotclearlyidentifyorallo...

Страница 80: ...2 1 If warning field 1 is infringed 2 If this is configured as the output for warning field 2 and warning field 2 is infringed Object in one of the warning fields No error At the OSSDs On the universa...

Страница 81: ...ion Check the wiring If no partner device is connected Check the system configuration with the aid of the SCD software Transfer the corrected configuration to the SafeZone Mini device again Waiting fo...

Страница 82: ...sary remount the device Temperature error The operating temperature of the SafeZone Mini device has exceeded the permissible range Check whether the SafeZone Mini device is operated as per the permiss...

Страница 83: ...5 0 1 0 2 0 5 1 2 50 20 10 1 2 5 10 20 50 100 200 Reflectors 2000 Reflective films 300 White plaster Writing paper Gray cardboard Matte blackpaint Black shoe leather Remission Protective field Scannin...

Страница 84: ...tiple sampling of three or higher you must add a supplement of 80 ms to the basic response time Table 16 Multiple Sampling Supplements Variable Description tB Basic response time 80 ms TMFA Supplement...

Страница 85: ...r a half basic response time 40 ms it performs a second voltage test B After another half basic response time of the SafeZone Mini device there is a shutdown test C 120 ms later another voltage test D...

Страница 86: ...86 Rockwell Automation Publication 442L UM005B EN P April 2017 Chapter 11 Technical Specifications Figure 52 Shutdown Test Figure 53 Voltage Test Approx 650 s 300 s 300 s OSSD1 OSSD2 300 s OSSD1 OSSD2...

Страница 87: ...ng IP65 EN 60529 Protection class III EN 50178 and EN 60950 Operating temperature range 10 50 C 14 122 F Storage temperature range 25 50 C 13 122 F 25 70 C 13 158 F 24 h Humidity considering the opera...

Страница 88: ...mm 1 6 in resolution 1 60 m 5 25 ft At 50 mm 2 0 in resolution 2 10 m 6 89 ft At 70 mm 2 8 in resolution 3 00 m 9 84 ft At 150 mm 5 9 in resolution 3 00 m 9 84 ft Scan angle 270 Remission 1 8 min Seve...

Страница 89: ...2 m 6 56 ft SafeZone Mini Device 1 35 A 5 3 m 9 84 ft SafeZone Mini Device 1 35 A 5 Power consumption without output load 2 m 6 56 ft SafeZone Mini Device 3 9 W 4 8 W max 5 3 m 9 84 ft SafeZone Mini...

Страница 90: ...us 250 A Load inductance 2 2 H Load capacity 2 2 F at 50 Switching sequence without switching 5 s Permissible cable resistance 3 3 Make sure to limit the individual line core resistance to the downstr...

Страница 91: ...measurements in the following drawings are in millimeters inches SafeZone Mini Safety Laser Scanner Figure 54 SafeZone Mini Device mm in 94 3 7 dia 116 4 57 79 7 3 14 43 3 1 70 102 4 02 dia 73 2 87 di...

Страница 92: ...3 21 9 0 86 48 1 89 15 9 0 63 73 2 87 49 1 93 74 7 2 94 4 0 16 110 4 33 DIN74 F5 15 7 0 62 78 3 07 102 5 4 03 109 6 4 31 100 3 94 dia Mounting Kit 2 Cat No 442L AMBSZMN2 19 7 0 78 18 0 71 33 4 1 31 37...

Страница 93: ...7 93 Technical Specifications Chapter 11 Scan Plane Origin Figure 56 Scan Plane with Mounting Kit 1 3 and 4 mm in 43 3 1 70 Min 15 73 2 87 150 5 91 130 5 12 270 36 4 1 43 23 8 0 94 59 7 2 35 74 7 2 94...

Страница 94: ...94 Rockwell Automation Publication 442L UM005B EN P April 2017 Chapter 11 Technical Specifications Notes...

Страница 95: ...uct Description 442L SFZNMN SafeZone mini safety laser scanner 2 m 6 56 ft safety field 442L SFZNMN3 SafeZone mini safety laser scanner 3 m 9 84 ft safety field Cordsets 442L ACABL2 2 5 m 8 2 ft cords...

Страница 96: ...96 Rockwell Automation Publication 442L UM005B EN P April 2017 Appendix A Ordering Information Notes...

Страница 97: ...stopping and or stopping run down time of the machine been measured specified and documented at the machine and or in the machine documentation Yes No 8 Has the ESPE been mounted such that the requir...

Страница 98: ...98 Rockwell Automation Publication 442L UM005B EN P April 2017 Appendix B Checklist to Install Electro sensitive Protective Equipment ESPE Notes...

Страница 99: ...mation Publication 442L UM005B EN P April 2017 99 Appendix C EU Declaration of Conformity Certificate See our Product Certification site for Declarations of Conformity certificates and other certifica...

Страница 100: ...100 Rockwell Automation Publication 442L UM005B EN P April 2017 Appendix C EU Declaration of Conformity Notes...

Страница 101: ...nts Vehicle movements Electrical conductors Visible or invisible radiation Combination of several risks and hazards EDM External device monitoring EMC Electromagnetic compatibility ESD Electrostatic d...

Страница 102: ...art control device on the machine RIA Robotic Industries Association Safe state in case of an error If the internal error detection detects an error that prevents the correct operation of the safety c...

Страница 103: ...nterlock 30 configure protective field 33 warning field 33 connection diagram 65 66 system 62 universal I O 28 connector round plug 63 contour monitoring 20 reference 35 correct use 12 D daily testing...

Страница 104: ...H hazardous point protection 46 horizontal operation stationary application 40 I indicator status 23 information depth 7 label important information 58 ordering 95 initial commissioning 71 inspection...

Страница 105: ...mental 14 hazardous point 46 protective device application 15 inspection 73 installation 15 protective field 19 configure 33 length 48 range 27 size 41 suggested 34 width 52 protective measures 13 pub...

Страница 106: ...status indication LED 80 seven segment display 81 indicator 23 lockout operational 81 steps mounting 55 suggested protective field 34 warning field 34 summary of changes 7 support 79 symbol 8 system c...

Страница 107: ......

Страница 108: ...Dial Codes Find the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer http www rockwellautomation com global support direct dial page Literatur...

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