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Chapter

5

51

Maintenance

When the data cartridge recorder needs repair, contact your local
Allen-Bradley Customer Support Services Center. Only routine preventive
maintenance should be performed by the user. This section describes this
preventive maintenance.

After every ten hours of operation, clean the read/record and erase heads
(Figure 5.1) with cotton swabs dipped in a magnetic header cleaner
solvent. Also, clean the drive roller in the same manner. Do not touch the
heads with fingers or other foreign objects which may damage the head.

Figure 5.1

Data Cartridge Recorder Magnetic Heads

Head

Drive

Roller

POWER

STOP REWIND

BOTH

END OF

TRACKS USED

TRACK

IN ERROR OUT

DATA

WRITE

INHB

RECORD

ON

TAPE

READ

FROM

TAPE

ON

OFF

DATA CARTRIDGE RECORDER

TRACK

SELECT

BAUD

RATE

1

2

CONT

300

600

1200

2400

4800

9600

CONTROLLER

EQUIPMENT

115V 5060 HZ

3 AMP

5A SB

3 AG

10013

General

Head Cleaning

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Содержание 1770-SB

Страница 1: ...erutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos In stock Ready to ship TAR certified secure asset solutions Expert team I Trust guarantee I 100 satisfaction All trademarks brand names and brands appearing herein are the property of their respective owne...

Страница 2: ...User Manual Data Cartridge Recorder Cat No 1770 SB Allen Bradley Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 3: ...o Series 8200 CNCs 3 4 Converting for 230 V AC Operation 3 5 Operation 4 1 General 4 1 Recording PLC Programs 4 2 Loading PLC Programs 4 3 Verifying PLC Programs 4 5 Recording PLC 2 Family Programs 4 5 Loading PLC 2 Family Programs 4 6 Verifying PLC 2 Family Programs 4 7 Recording PLC 3 Programs 4 7 Loading PLC 3 Programs 4 10 Verifying PLC 3 Programs 4 11 Recording PLC 4 Microtrol Programs 4 11 L...

Страница 4: ...0 CNC Executive Programs and PAL Binary Programs 4 23 Recording Series 8200 AMP or Diagnostics Utility Programs 4 24 Load AMP From Cassette to 8200 CNC 4 24 Load Diagnostics From Cartridge to 8200 CNC 4 25 Erasing Series 8200 Programs 4 26 Maintenance 5 1 General 5 1 Head Cleaning 5 1 Unit Cleaning 5 2 Head Demagnetizing 5 2 Data Cartridge Storage 5 2 Specifications 6 1 Artisan Technology Group Qu...

Страница 5: ... Programmable Controller Programming and Operations Manual 1770 806 PLC 2 20 PLC 2 20 Programmable Controller Programming and Operations Manual 1772 802 Mini PLC 2 15 Mini PLC 2 15 Programmable Controller Programming and Operations Manual 1772 804 Mini PLC 2 Mini PLC 2 Programmable Controller Programming and Operations Manual 1772 821 PLC 2 PLC 2 Programmable Controller User s Manual 1772 800 PLC ...

Страница 6: ...is on line Unintended machine motion may occur causing possible equipment damage and or injury to personnel Providing a source or valid record when temporary modifications to a program are required Allowing identical programs to be used on several machines Series B data cartridge recorders may also transmit and receive programs in the manual mode In this mode all control lines are disabled Data is...

Страница 7: ...ge information label provided with each cartridge Tape name file name Program identification Processor identification Memory size Data table size Date If multiple programs are recorded on one data cartridge this information must be supplied for each program List programs in the order that they appear on tape and list the track used for each program It is important that this information be clearly ...

Страница 8: ...A program which contains errors due to the data transfer has little value Errors in transmission can be caused by many factors including loose connections faulty cables and electrical noise If errors are found after loading a program into the processor memory you have two options The program can be re loaded An Industrial Terminal cat no 1770 T1 T2 T3 T4 can be used to locate and correct the error...

Страница 9: ...hese indicators on the recorder front panel Table 2 B lists indicator functions The data cartridge recorder interfaces with Allen Bradley products through a 25 pin RS 232 C connector labeled A B CONTROLLER EQUIPMENT This connector attaches to one end of a Cassette Recorder Interconnect Cable cat no 1774 TD or a Digital Cassette Recorder Cable cat no 1772 TH The other end of the cable attaches to t...

Страница 10: ... REWIND Tape is repacking or rewinding BOTH TRACKS USED TRACK SELECT switch is in CONT position and current operation READ WRITE or IDLE is on track 2 END OF TRACK Tape has reached the end of track 1 or track 2 Illuminates between tracks and at the end of track 2 in continuous operation DATA IN Recorder is receiving data DATA ERROR Recorder has failed an attempted operation DATA OUT Recorder is tr...

Страница 11: ...Digital Cassette Recorder Digital Cassette Recorder Cable 1772 TH PLC 4 Microtrol Digital Cassette Recorder Cable 1772 TH Series 8200 CND Cassette Recorder Interconnect Cable 8200 CS Use the following procedure to connect the recorder to PLC programmable controllers Figure 3 1 1 Connect the power cable between the recorder and a grounded 115V AC outlet NOTE If the recorder has been converted to 23...

Страница 12: ...l terminal system to the controller as described in the Industrial Terminal Systems User s Manual publication 1770 805 Connect the recorder to the industrial terminal system using the following procedure Figure 3 2 Figure 3 2 Connection to an Industrial Terminal System POWER 10378 PLC 2 Family Processor or Series 7100 CNC PLC 3 Processor Channel C Digital Cassette Recorder Cable Cat No 1772 TH Con...

Страница 13: ...onnector labeled CHANNEL C on the industrial terminal system Use the following procedure to connect the recorder to PLC 4 Microtrol programmable controllers Figure 3 3 1 Connect the power cable between the recorder and a grounded 115V AC outlet NOTE If the recorder has been converted for 230V AC operation use a 230V AC outlet Figure 3 3 Connection to a PLC 4 Microtrol Programmable Controller POWER...

Страница 14: ...pheral Panel Data Cartridge Recorder Internal Cable cat no 8000 32KH Data Cartridge Recorder External Cable cat no 8000 CS 11295 1 Connect the power cable between the recorder and a grounded 115V AC outlet NOTE If the recorder has been converted for 230V AC use a 230V AC outlet 2 Connect cable 8000 CS between the recorder and the Series 8200 control Connect one end of the cable to the recorder con...

Страница 15: ...ation Performing the conversion with power applied to the recorder may cause serious injury to personnel 1 Remove the power cord from the recorder and the grounded AC outlet 2 Remove the four screws which attach the front panel to the case Figure 3 5 3 Disconnect the ground wire from the bottom of the front panel Figure 3 5 Converting to 230V Operation POWER STOP REWIND BOTH END OF TRACKS USED TRA...

Страница 16: ... Replace the fuse with a 0 25A slow blow 3AG fuse included in the 2130V AC fuse kit 8 Place the 230V AC label over the existing voltage label Figure 3 5 9 Replace the power cord or modify it for 230V AC operation by replacing the plug Figure 3 6 Power Supply Switch Position 115 230V ac Switch 10859 I Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 17: ...ode allows the recorder to be compatible with the XL2 and XL3 translator packages In the manual mode all control lines are disabled Data is transferred and received through a 30 conductor cable XON and XOFF protocol provides data synchronization 1 To send data to the data cartridge recorder under manual control press the RECORD ON TAPE pushbutton The tape advances and the STOP REWIND indicator lig...

Страница 18: ...appear at the end of the operation you will not be able to rewind the data cartridge To exit the manual mode press the STOP REWIND pushbutton CAUTION The equipment discussed in this document is not designed to operate with a data cartridge recorder in the manual mode Therefore if the recorder enters the manual mode the program may not be transmitted correctly when this occurs be sure to verify tha...

Страница 19: ...ing module illuminates repeat the record operation 14 When finished recording remove the data cartridge and position the record protect tab to the right Use the following procedure to load a recorded program into PLC memory 1 Install the recorder as described in chapter 3 2 Set the BAUD RATE switch to 1200 baud Select the track containing the desired program 3 Set the power ON OFF switch on the ON...

Страница 20: ... keyswitch of the PLC to the PROGRAM LOAD position 9 Set the switch on the cassette recorder interconnect cable to the LOAD position 10 Press the READ FROM TAPE pushbutton 11 Wait for the READ FROM TAPE indicator to turn on then off 12 Press the STOP REWIND pushbutton 13 Set the switch on the cassette recorder interconnect cable to the VERIFY AND RECORD position 14 Press the READ FROM TAPE PUSHBUT...

Страница 21: ...ess the READ FROM TAPE switch on the recorder 8 Wait for the READ FROM TAPE indicator to turn off and the tape to stop 9 If errors are found the ERROR indicator on the program panel interface module or the on line programming module illuminates Use the following procedure to record PLC 2 family programs 1 Install the recorder as described in chapter 3 2 Set the BAUD RATE switch to 1200 baud Set th...

Страница 22: ...e memory capacity and data table size of the controller are large enough to accept the program 7 Set the mode select switch on the controller to the PROG position 8 Place the cursor on the first program instruction if replacing an existing program 9 Press RECORD 0 on the industrial terminal keyboard 10 Press the READ FROM TAPE pushbutton on the recorder 11 Wait for the READ FROM TAPE indicator to ...

Страница 23: ...e track containing the desired program 3 Set the power ON OFF switch to the ON position 4 Insert a data cartridge into the recorder 5 Wait for the recorder to complete the repacking operation 6 Place the cursor on the first program instruction 7 Press RECORD 1 on the industrial terminal keyboard 8 Press the READ FROM TAPE switch on the recorder 9 Wait for the READ FROM TAPE indicator to turn off a...

Страница 24: ...Memory Use the following procedure to record accessible PLC 3 memory NOTE The mini data cartridge is limited to 144K words of data 1 Install the recorder as described in chapter 3 2 Set the BAUD RATE switch to 9600 baud Set the TRACK SELECT switch to the continuous CONT position 3 Set the power ON OFF switch to the ON position 4 Be sure that the write protect tab on the data cartridge is positione...

Страница 25: ...M P ENTER on the industrial terminal keyboard 7 Respond to prompts for tape and file names 8 Respond to the prompt DUMP SYSTEM by typing Y ENTER on the industrial terminal keyboard CURRENT ADDRESS E3 and the prompt ENTER TAPE COMMAND are displayed on the industrial terminal CRT monitor 9 Type N ENTER on the industrial terminal keyboard The CURRENT ADDRESS change to E4 10 Type A ENTER on the indust...

Страница 26: ... file names are known respond to prompts for them Otherwise press ENTER and allow the recorder to process the tape and file names and display them on the industrial terminal CRT monitor 9 Respond to the prompt APPEND by typing Y ENTER on the industrial terminal keyboard to add the recorded information to existing information in memory or by typing N ENTER on the industrial terminal keyboard to rep...

Страница 27: ...PE indicator to turn off If errors are found a message will appear on the industrial terminal CRT monitor Use the following procedure to record programs from PLC 4 Microtrol memory 1 Install the recorder as described in chapter 3 2 Set the BAUD RATE switch to 1200 baud Set the TRACK SELECT switch to track 1 or track 2 3 Set the power ON OFF switch to the ON position 4 Be sure that the write protec...

Страница 28: ...r ON OFF switch to the ON position 4 Insert a data cartridge into the recorder 5 Wait for the recorder to complete the repacking operation 6 Type AUX FUNC 41 on the 1770 T12 programmer 7 Wait until the 1770 T12 programmer displays the message TAPE LOADING COMPLETE 8 Type CLEAR on the 1770 T12 programmer to terminate the load function Loading PLC 4 Microtrol Programs Artisan Technology Group Qualit...

Страница 29: ...wing procedure 1 Install the recorder as described in chapter 3 2 Set the BAUD RATE switch to 1200 baud Set the TRACK SELECT switch to track 1 or track 2 3 Set the power ON OFF switch to the ON position 4 Be sure that the write protect tab on the data cartridge is positioned to the left and insert a data cartridge into the recorder 5 Wait for the recorder to complete the repacking operation 6 Plac...

Страница 30: ...al terminal keyboard 8 Press the READ FROM TAPE pushbutton on the recorder 9 Wait for the industrial terminal CRT monitor to display the prompt REWIND TAP AND PRESS READ FROM TAPE PLAY 10 Press the STOP REWIND pushbutton on the recorder 11 Wait for tape motion to stop 12 Press the READ FROM TAPE pushbutton on the recorder 13 If errors are indicated either repeat the load operation or locate and co...

Страница 31: ...1770 T3 industrial terminal system steps 7 9 can be replaced by pressing RECORD SHIFT C on the keyboard NOTE The data table is compared only on the first verification and only if the mode select keyswitch is left in the PROG position If it is not necessary to verify the data table the mode select keyswitch can be in any position You can record Series 8200 CNC part programs that are stored in main ...

Страница 32: ...n Press the READER RESET key Repeat the recording operation 9 When finished recording remove the data cartridge and position the record protect tab to the right Recording Part Programs from Punched Tape Use the following procedure to record programs stored on punched tape 1 Install the recorder as described in chapter 3 2 Set the BAUD RATE switch to 9600 baud Set the TRACK SELECT switch to track 1...

Страница 33: ...e program you can advance the tape and skip over programs that are not presently needed Use the following to advance the tape 1 Install the recorder as described in chapter 3 2 Set the BAUD RATE switch to 9600 baud Set the TRACK SELECT switch to the track containing the desired program 3 Set the power ON OFF switch to the ON position 4 Insert the desired data cartridge 5 Wait for the recorder to c...

Страница 34: ...APE indicator to turn on After a short delay the DATA OUT indicator turns on Wait for tape motion to stop Both indicators should be off NOTE If the recorder stops unexpectedly and either the DATA OUT or READ FROM TAPE indicator is on in addition to the ERROR indicator turn the recorder off and then on again Press the READER RESET key Repeat the loading operation 9 If the error indicator turns on d...

Страница 35: ...s the READER RESET key Repeat the loading operation 10 If the ERROR indicator turns on during program transfer program data has been altered you must repeat the loading operation Transferring Part Programs to a CRT Use the following procedure to transfer a program from the data cartridge recorder to the CRT display screen 1 Install the recorder as described in chapter 3 2 Set the BAUD RATE switch ...

Страница 36: ... error is detected while the PAL program is being loaded the recorder will stop and an error message will be displayed on the CRT Recording a B Version PAL Program Use the following procedure to store a B version PAL program on the data cartridge recorder 1 Install the recorder as described in chapter 3 2 Set the BAUD RATE switch to 9600 baud Set the TRACK SELECT switch to track 1 or track 2 3 Set...

Страница 37: ...ind operation is in progress the data on the tape will be altered 6 Select the KYBD keyboard mode 7 Enter the following command through the keyboard AL PN C CA 8 Wait for the RECORD ON TAPE indicator to turn on After a short delay the DATA IN indicator turns on Wait for tape motion to stop Both indicators should be off 9 Remove the data cartridge and position the record protect tab to the right Us...

Страница 38: ...idge is positioned to the left and insert the cartridge into the recorder 5 Wait for the recorder to complete the repacking operation NOTE If the recorder is turned off while a tape rewind operation is in progress the data on the tape will be altered 6 Halt the processor 7 Select and clear the P register 8 Set the P register to octal 6 9 Press STORE 10 Press PRESET 11 Press RUN 12 Enter the follow...

Страница 39: ...ed program 3 Set the power ON OFF switch to the ON position 4 Insert the data cartridge into the recorder 5 Wait for the recorder to complete the repacking operation NOTE If the recorder is turned off while a tape rewind operation is in progress the data on the tape will be altered 6 Half the processor 7 Select and clear the S register 8 Set the DATA SELECT switch to the CASSETTE position If your ...

Страница 40: ...ess BBL 9 After the tape has finished loading position the cartridge bootstrap program tape on the tape reader This tape is included in 8000 UR or 8000 URZ options Bypass the man readable leader 10 Press BBL 11 Set S Register to 1 octal to transfer the AMP utility program and diagnostics to the cartridge 12 Set the P Register to 076000 octal 13 Preset PRESET 14 Press RUN The selected AMP or Diagno...

Страница 41: ... program load the 8200 processor switch panel will display 102077 octal Do not press the RUN button 8 Place the AMP utility program into the cartridge recorder 9 Wait for the recorder to complete the repacking operation 10 Halt the processor 11 Set the S register to 34000 12 Press STORE 13 Push PRESET 14 Press BBL 15 Wait for tape motion to stop Both the READ FROM TAPE and DATA OUT indicators shou...

Страница 42: ...or switch panel will display 102077 octal 12 Press RUN and the diagnostics will display the first question Series 8200 programs stored on a cassette may be erased so that the cassette may be re used use the following procedure to erase cassette programs 1 Install the recorder as described in chapter 3 2 Set the BAUD RATE switch to 9600 baud 3 Set the TRACK SELECT switch to the area of the tape to ...

Страница 43: ... indicator to come on After a short delay the ERROR indicator turns on and a rewind operation is performed Both indicators turn off when the operation is complete Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Страница 44: ... cleaner solvent Also clean the drive roller in the same manner Do not touch the heads with fingers or other foreign objects which may damage the head Figure 5 1 Data Cartridge Recorder Magnetic Heads Head Drive Roller POWER STOP REWIND BOTH END OF TRACKS USED TRACK IN ERROR OUT DATA WRITE INHB RECORD ON TAPE READ FROM TAPE ON OFF DATA CARTRIDGE RECORDER TRACK SELECT BAUD RATE 1 2 CONT 300 600 120...

Страница 45: ...corder WARNING To avoid eye injury be sure to wear safety glasses when using an air hose Loose dirt may be propelled by air currents 6 Reconnect the ground wire and front panel 7 Clean the heads as described in section titled Head Cleaning After every 100 hours of operation demagnetize the read record and erase heads Store the data cartridge in a closed container away from dirt heat and magnetic f...

Страница 46: ...es I O Interface EIA RS 232 C Weight 6 8 kg 15 lbs Transmission Mode Full duplex Environmental Operating Temperature 0o to 50oC 32o to 122oF Bit Error Rate Less than 1 intermittent soft error in 107 bits Less than 1 unrecoverable hard error in 108 bits Operating Humidity 20 to 80 RH non condensing Storage Temperature without cartridge 40o to 65o C 40o to 149o F Recording Density 800 bits per inch ...

Страница 47: ...r Egypt El Salvador Finland France Germany Greece Guatemala Honduras Hong Kong Hungary Iceland India Indonesia Ireland Israel Italy Jamaica Japan Jordan Korea Kuwait Lebanon Malaysia Mexico Netherlands New Zealand Norway Pakistan Peru Philippines Poland Portugal Puerto Rico Qatar Romania Russia CIS Saudi Arabia Singapore Slovakia Slovenia South Africa Republic Spain Sweden Switzerland Taiwan Thail...

Страница 48: ...quipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentation Artisan Scientific Corporation dba Artisan Technology Group is not an affiliate representative or authorized distributor for any manufacturer listed herein We re here to make your life easier How...

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