16 • Schlage • Everest full size cylinder service manual
Upgrading to new top jaw
Upgrading to new top jaw
Red knob operation
Tighten the red knob on the Obverse key sections or loosen it
enough to let the top jaw move up to grab into the high
groove of C145, S145, or anything in between.
Black lever operation
Pro-Lok changed the red knob to a black clutching lever in
1998, before Everest keys existed.
The lever can only swing about 180° before hitting the body
of the machine. If the Blue Punch is used only to cut one type
of Schlage key section, the lever’s travel may be set for fast
secure clamping every time.
The black lever does not allow the top jaw to travel from its
lowest position (for Obverse keys), to an intermediate
position (for clamping most of the Everest C and Everest 29 S
Family keys), to the highest position required (for C145 and
S145). Commercial locksmiths who cut a variety of Schlage
key sections daily may find the continuous lever adjustment
inconvenient. On most machines, the lever must be
specifically adjusted for each of the three clamping positions.
Use the following procedure to back the screw out for Everest
keys or to tighten the screw for Obverse keys:
1. Lift the lever against spring pressure to disengage it from
the screw.
2. While disengaged, swing the lever to the left or right
without turning the screw.
3. Let go of the lever and it snaps back into engagement
with the screw.
Upgrade package 40-074
A newly designed top jaw, red
knob, spring, finishing washer
and regular washer can be
obtained from your Schlage or
Pro-Lok distributor.
Changing the top vise jaw has no
effect on the accuracy of the
machine. If the machine exhibits
mechanical problems or
cannot cut keys accurately,
please contact your Pro-Lok
distributor to arrange for your
machine to be rebuilt.
Upgrading machines with a red
knob
1. Unscrew the old
knob.
2. Remove the old top
jaw.
3. Install the new pieces.
Install the jaw so the end
with the longer angled
portion is toward you. The end
with the shorter angle has a lip to engage in the groove of
the key section.
4. Screw on the new red knob.
Upgrading machines with a black
lever
1. Swing the lever as far to
the right as it will go.
Lift up against spring
pressure to disengage
it from its screw.
2. Swing the lever back
as far to the left as it
will go and let it down to
engage the screw.
3. Repeat this process as
many times as
necessary to unscrew
the screw completely
and remove the lever. A
hex wrench may be helpful.
4. Remove the lever, spring, washer and top jaw.
5. Install the new jaw so that the end with the longer angled
portion is toward you. The end with the shorter angle
engages the groove in the key milling.
6. Reinstall the black lever or install the new red knob
depending on your preference: The red knob screws into
place. If reinstalling the black lever, use an Allen wrench
to start the screw, then reverse the process used to
remove the lever. To adjust the lever's final position and
rotation, clamp a single key or key blank of the key
section you will cut most frequently.
Red Knob
Finishing
Washer
Spring
Washer
Top Jaw
Long Angle
Hex socket
Lift up against spring
Pressure while backing
Screw out
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