21
DETAILED PERFORMANCE DATA FOR THE TML 1000 LIFTING MAGNET
Values shown for load capacity are based on material S235 JR comparable to AISI 1020 Cold Rolled Steel
with the maximum, vertical breakaway force at 0° deviation from the load axis and additionally under a
6° inclined load in accordance with EN13155, in each case with a 3:1 safety factor. This manual does not
contain any instructions for use on round material, as the TML 1000 is designed for flat material and round
material or arched objects may not be lifted.
Table 2
The maximum dimensions of the loads to be lifted depend to a large extent on the geometry and flexural
stiffness of the work pieces. If the material bends, an air gap will form under the magnetic surface which
will decrease the load-bearing capacity significantly. During each lift, watch for any deformation of the work
piece that might occur and, if necessary, check for any air gap developing at the edges of the TiN-coated
magnetic surface (e.g. with a sheet of paper; 80g/m2). Spreader bars with additional magnets may be
required to safely lift large or flexible loads.
Immediately stop the lift if there is any excessive
deformation or an air gap.
!
Never exceed the dimensions and/or the load-bearing
capacity of the material thickness given in the table 2.
!
Load capacity in kg
Thickness of material
Clean, flat,
ground surface
Rusty,
slightly scratched surface
Irregular,
rusty or rough surface
Air gap <0.1 mm
Air gap = 0.2 mm
Air gap = 0.6 mm
mm
0°
6°
0°
6°
0°
6°
3
220
178
180
145,8
140
113
4
370
300
330
267,4
280
227
5
500
405
450
364,6
380
308
6
622
504
550
445,6
445
361
8
825
668
705
571,2
530
429
10
975
790
830
672,5
580
470
12
1000
810
865
700,9
590
478
15
1000
810
865
700,9
610
494
>20
1000
810
865
700,9
610
494
Load capacity in lbs
Thickness of material
Clean, flat,
ground surface
Rusty,
slightly scratched surface
Irregular,
rusty or rough surface
Air gap <0.004 inches
Air gap = 0.008 inches
Air gap = 0.022 inches
inch
0°
6°
0°
6°
0°
6°
0,12
480
392
396
321
308
250
0,16
810
660
726
588
616
499
0,20
1100
891
990
802
836
677
0,25
1365
1109
1210
980
979
793
0,30
1815
1471
1551
1257
1166
945
0,40
2145
1738
1826
1480
1276
1034
0,45
2200
1783
1903
1542
1298
1052
0,60
2200
1783
1903
1542
1342
1087
>1
2200
1783
1903
1542
1342
1087