Alfa Laval Toftejorg MultiJet 25 Скачать руководство пользователя страница 5

General Description

 

The Toftejorg MultiJet 25 is a media driven and media lubricated tank cleaning machine. No lubricating 
substances such as oil, grease etc. are used. All materials are selected for contact with food, and the 
machine is self-cleaning i.e. all internal and external surfaces are cleaned. 
 
 

Functioning 

The flow of the cleaning fluid into the machine passes through a turbine, which accordingly is set into 
rotation. Through a gear set and a driver tube, the turbine rotation is transmitted to the Cleaner Head.  
 
The combined motion of the machine Body and the Nozzles ensures a fully indexed tank cleaning 
coverage. After 5

5

/

revolutions of the Hub cover with Nozzles (5

3

/

revolutions of the machine Body), 

one coarse cleaning pattern is laid out on the tank surface and the first cycle has been made. During 
the following cycles, this pattern is repeated 7 times, each of which is displaced, and the pattern 
gradually becomes more dense. Finally, after 8 cycles - a total of 45 revolutions of the Hub Cover with 
Nozzles (43 revolutions of the machine Body), a complete cleaning pattern has been laid out, and the 
first pattern is repeated. 
 
This is illustrated below for spherical tank with the machine placed in the centre: 
 

 

 

 

 

1

st

 cycle 

2

nd

 cycle 

3

rd

 cycle 

4

th

 cycle 

 
The number of cycles needed to perform a proper cleaning depends on type of soilage, distance, 
cleaning procedure and agent. 
 
For substances that are easily mobilised, i.e. are easy to remove, one cycle could be sufficient while in 
cases of more heavy soilage (high viscous, sticky substances, etc.) a more dense pattern/more cycles 
will be needed. 
 
The speed of rotation of the turbine depends on the flow rate through the machine. The higher the flow 
rate is, the higher the speed of rotation will be. In order to control the RPM of the machine for a wide 
range of flow rates, the machine has different turbines according to the Nozzle size. 

Page 4 

Instruction Manual, Toftejorg MultiJet 25 

 

IM-TE91A615-EN1 

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Содержание Toftejorg MultiJet 25

Страница 1: ...Instruction Manual Toftejorg MultiJet 25 IM TE91A615 EN1 Return to menu...

Страница 2: ...re Part kit for Toftejorg MultiJet 25 Article No TE20G299 21 Service Kit for Toftejorg MultiJet 25 PTFE Article No TE20G285 21 Service Kit for Toftejorg MultiJet 25 Article No TE20G286 21 Standard Too...

Страница 3: ...Return to menu...

Страница 4: ...e best and most economical performance from your tank cleaning machine Neglect of maintenance means poor performance unscheduled stoppages shorter life and expense Good maintenance means good performa...

Страница 5: ...s displaced and the pattern gradually becomes more dense Finally after 8 cycles a total of 45 revolutions of the Hub Cover with Nozzles 43 revolutions of the machine Body a complete cleaning pattern h...

Страница 6: ...equipped with a hole to ensure self draining This self draining is only ensured if the machine is installed in upright position Standard Configurations Connection Nozzles mm Article No 1 BSP Female 4...

Страница 7: ...33 1 ANSI Sch 40S 33 4 x 3 38 1 BSP TE52D034 For devices with tapered thread connections to the down pipe it is recommended that you secure the connection in a manner appropriate for the application S...

Страница 8: ...Blank Instruction Manual Toftejorg MultiJet 25 Page 7 IM TE91A615 EN1 Return to menu...

Страница 9: ...ax temperature 140 C 284 F Materials Stainless Steel AISI 316L Non Galling Alloy SAF 2205 PFA PEEK PVDF A4 EPDM Surface finish External surface finish Mat Principal dimensions in mm Minimum required p...

Страница 10: ...ver surface substance to be removed cleaning procedure and agent Note Throw lengths are measured as horizontal throw length at static condition Vertical throw length upwards are approx 1 3 less The in...

Страница 11: ...used Other methods could be acceptable and subject to customer preference Warning If the machine is used in potential explosive atmospheres tapes or joint sealing compounds which are electrical insul...

Страница 12: ...nk Equipment sales office Pressure Avoid hydraulic shocks Increase pressure gradually Do not exceed 8 bar inlet pressure Recommended inlet pressure 5 7 bar High pressure in combination with high flow...

Страница 13: ...is manual Never assemble components without previous cleaning This is especially important at all mating surfaces Work in a clear well lighted work area Every 500 working hours 1 Disassemble machine a...

Страница 14: ...em nut Pos 9 and Hub nut Pos 18 in Ball retainers Pos 10 page 17 and Ball races 8 Assemble machines as described in the following pages 9 Check that the machine is in operating condition by inserting...

Страница 15: ...Pos 15 2 and secure with Cotter pins Pos 15 7 Check free rotation of Planet wheels Note The two Planet wheels are different on Planet wheel 1 teeth of upper an lower gearing are aligned while they are...

Страница 16: ...Maintenance and Repair continued Turbine and Carrier Assembly Instruction Manual Toftejorg MultiJet 25 Page 15 IM TE91A615 EN1 Return to menu...

Страница 17: ...sher Pos 22 5 Hold Body against table and unscrew Hub nut w ball race Pos 18 with Caliper tool No TE369 Note Left hand thread Withdraw Hub Pos 17 together with Ball retainer w balls Pos 10 6 With scre...

Страница 18: ...Maintenance and Repair continued Remaining Assemblies Instruction Manual Toftejorg MultiJet 25 Page 17 IM TE91A615 EN1 Return to menu...

Страница 19: ...tool No TE369 and tighten Note Left hand thread 4 Place Washer Pos 22 on threaded pin on Hub cover and mount Cap nut Pos 23 Insert spanner tool No TE81B041 into Body hold Cap Nut Pos 23 and by hand sc...

Страница 20: ...ring and press off Ball race Press parallel Use press or vice Be careful not to damage teeth and opposite end face of Stem 2 With mandrel press Ball race fully home Press parallel Use press or vice B...

Страница 21: ...Blank page Page 20 Instruction Manual Toftejorg MultiJet 25 IM TE91A615 EN1 Return to menu...

Страница 22: ...r pin 2 pieces TE20G584 Washer 1 piece TE20G579 Liner 2 pieces TE20G574 Ball race 2 pieces Service Kit for Toftejorg MultiJet 25 Article No TE20G286 Part No Description No TE20G549 Bearing for Turbine...

Страница 23: ...lled filter in supply line Foreign material or material build up Insert Screwdriver in Screw in top of Turbine shaft and easily turn Turbine shaft clockwise If any resistance is recognised disassemble...

Страница 24: ...Shafts Transverse movement should not exceed 0 3 mm e Turbine shaft Check clearance in Carrier bearing and Bearing for Turbine shaft Transverse movement should not exceed 0 3 mm Also inspect teeth for...

Страница 25: ...Blank Page 24 Instruction Manual Toftejorg MultiJet 25 IM TE91A615 EN1 Return to menu...

Страница 26: ...Exploded View Drawing Instruction Manual Toftejorg MultiJet 25 Page 25 IM TE91A615 EN1 Return to menu...

Страница 27: ...TE20G558 1 Slide bearing Wear part 15 TE20G330 1 Carrier assembly Spare part 15 1 TE51C102 2 Cotter pin Spare part 15 2 TE20G541 2 Shaft for Planet wheel Spare part 15 3 TE20G545 1 Carrier bearing We...

Страница 28: ...Cross Sectional Drawing Instruction Manual Toftejorg MultiJet 25 Page 27 IM TE91A615 EN1 Return to menu...

Страница 29: ...eaning machine Claim Procedure In case of failure that needs assistance from Alfa Laval Tank Equipment A S it is essential for our evaluation that the problem as well as the working conditions of the...

Страница 30: ...Configuration Nozzle diameter mm Impeller Guide Date No of Working Hours Maintenance Actions Exchanged Parts Remarks Sign 0 Machine put into operation Vers 942 Instruction Manual Toftejorg MultiJet 25...

Страница 31: ...shock be disregarded Yes No Inlet line flushed before installation of tank cleaner Yes No Working hours before failure hours Cleaning Programme Cleaning media and conc Temperature Time Recirculation...

Страница 32: ...en installed in inlet line Yes Mesh size mm No Is tank cleaner flushed with clean water after tank cleaning Yes No Type of Sludge Tank Contents to be removed Name formula concentration of material to...

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