Alfa Laval Toftejorg MultiJet 25 Скачать руководство пользователя страница 11

Installation and Normal Operation

 

General Installation Instructions 

The tank cleaning machine should be installed in vertical position (upright or upside down). It is 
recommended to install a filter in the supply line in order to avoid large particles, scale etc.- to clog 
inside the machine. It is essential to

 

avoid

 

fine solid particles, such as fine sand, in cleaning fluid as 

they will increase wear considerably. 
 
In general a filter with 3 mm holes is recommended in the supply line. In case of fine solid particles 

below 500 

μ

m in the cleaning fluid, choose filter size accordingly. 

 
It is recommended that the fluid valve fitted is of a type that

 

prevents

 

hydraulic shocks, which may 

cause severe damage to the entire installation. 
 
Before connecting the machine onto the system,

 

all supply lines and

 

valves should be flushed in order 

to remove foreign particles. 
 
The machine should be screwed tightly onto its supporting supply line using a 36 mm flat jawed 
spanner (tool No. TE81B040) and the flats machined on the inlet Cone. 
 
For devices with tapered thread connections to the down pipe, it is recommended that you secure the 
connection in a manner appropriate for the application. Subject to the intended use environment and 
any inhouse user requirements or policies, an adhesive such as Loctite No. 243 or equivalent could be 
used. Other methods could be acceptable and subject to customer preference. 
 

Warning: 

 

If the machine is used in potential explosive atmospheres, tapes or joint sealing 
compounds which are electrical insulators must not be used on threads or joints, unless 
an electrical connection is otherwise established to ensure an effective earthing. In 
addition, connecting pipe work, must be electrically conductive and earthed to the tank 
structure. The resistance between the nozzles and the tank structure should not exceed 
20,000 Ohm. This is essential to avoid the build-up of static electricity on the machine.  
For further information see CENELEC R044-001 Safety of Machinery, guidance and 
recommendations for the avoidance of hazards due to static electricity. 

 

Note

:

 

The machine shall be installed in accordance with national regulations for safety and other 

relevant regulations and standards. 
Precautions shall be made to prevent starting of the cleaning operation, while personnel are inside the 
tank or otherwise can be hit by jets from the nozzles. 
In EU-countries the complete system must fulfil the EU-machine directive and shall be CE-marked. 

 
The machine has been tested at the factory before shipping. Check that the machine is in operating 
condition by inserting Screwdriver in top of Turbine shaft and easily turn Turbine shaft anti-clockwise. If 
any resistance is recognised, the machine should be disassembled in order to localise the cause. 

Page 10 

Instruction Manual, Toftejorg MultiJet 25 

 

IM-TE91A615-EN1 

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Содержание Toftejorg MultiJet 25

Страница 1: ...Instruction Manual Toftejorg MultiJet 25 IM TE91A615 EN1 Return to menu...

Страница 2: ...re Part kit for Toftejorg MultiJet 25 Article No TE20G299 21 Service Kit for Toftejorg MultiJet 25 PTFE Article No TE20G285 21 Service Kit for Toftejorg MultiJet 25 Article No TE20G286 21 Standard Too...

Страница 3: ...Return to menu...

Страница 4: ...e best and most economical performance from your tank cleaning machine Neglect of maintenance means poor performance unscheduled stoppages shorter life and expense Good maintenance means good performa...

Страница 5: ...s displaced and the pattern gradually becomes more dense Finally after 8 cycles a total of 45 revolutions of the Hub Cover with Nozzles 43 revolutions of the machine Body a complete cleaning pattern h...

Страница 6: ...equipped with a hole to ensure self draining This self draining is only ensured if the machine is installed in upright position Standard Configurations Connection Nozzles mm Article No 1 BSP Female 4...

Страница 7: ...33 1 ANSI Sch 40S 33 4 x 3 38 1 BSP TE52D034 For devices with tapered thread connections to the down pipe it is recommended that you secure the connection in a manner appropriate for the application S...

Страница 8: ...Blank Instruction Manual Toftejorg MultiJet 25 Page 7 IM TE91A615 EN1 Return to menu...

Страница 9: ...ax temperature 140 C 284 F Materials Stainless Steel AISI 316L Non Galling Alloy SAF 2205 PFA PEEK PVDF A4 EPDM Surface finish External surface finish Mat Principal dimensions in mm Minimum required p...

Страница 10: ...ver surface substance to be removed cleaning procedure and agent Note Throw lengths are measured as horizontal throw length at static condition Vertical throw length upwards are approx 1 3 less The in...

Страница 11: ...used Other methods could be acceptable and subject to customer preference Warning If the machine is used in potential explosive atmospheres tapes or joint sealing compounds which are electrical insul...

Страница 12: ...nk Equipment sales office Pressure Avoid hydraulic shocks Increase pressure gradually Do not exceed 8 bar inlet pressure Recommended inlet pressure 5 7 bar High pressure in combination with high flow...

Страница 13: ...is manual Never assemble components without previous cleaning This is especially important at all mating surfaces Work in a clear well lighted work area Every 500 working hours 1 Disassemble machine a...

Страница 14: ...em nut Pos 9 and Hub nut Pos 18 in Ball retainers Pos 10 page 17 and Ball races 8 Assemble machines as described in the following pages 9 Check that the machine is in operating condition by inserting...

Страница 15: ...Pos 15 2 and secure with Cotter pins Pos 15 7 Check free rotation of Planet wheels Note The two Planet wheels are different on Planet wheel 1 teeth of upper an lower gearing are aligned while they are...

Страница 16: ...Maintenance and Repair continued Turbine and Carrier Assembly Instruction Manual Toftejorg MultiJet 25 Page 15 IM TE91A615 EN1 Return to menu...

Страница 17: ...sher Pos 22 5 Hold Body against table and unscrew Hub nut w ball race Pos 18 with Caliper tool No TE369 Note Left hand thread Withdraw Hub Pos 17 together with Ball retainer w balls Pos 10 6 With scre...

Страница 18: ...Maintenance and Repair continued Remaining Assemblies Instruction Manual Toftejorg MultiJet 25 Page 17 IM TE91A615 EN1 Return to menu...

Страница 19: ...tool No TE369 and tighten Note Left hand thread 4 Place Washer Pos 22 on threaded pin on Hub cover and mount Cap nut Pos 23 Insert spanner tool No TE81B041 into Body hold Cap Nut Pos 23 and by hand sc...

Страница 20: ...ring and press off Ball race Press parallel Use press or vice Be careful not to damage teeth and opposite end face of Stem 2 With mandrel press Ball race fully home Press parallel Use press or vice B...

Страница 21: ...Blank page Page 20 Instruction Manual Toftejorg MultiJet 25 IM TE91A615 EN1 Return to menu...

Страница 22: ...r pin 2 pieces TE20G584 Washer 1 piece TE20G579 Liner 2 pieces TE20G574 Ball race 2 pieces Service Kit for Toftejorg MultiJet 25 Article No TE20G286 Part No Description No TE20G549 Bearing for Turbine...

Страница 23: ...lled filter in supply line Foreign material or material build up Insert Screwdriver in Screw in top of Turbine shaft and easily turn Turbine shaft clockwise If any resistance is recognised disassemble...

Страница 24: ...Shafts Transverse movement should not exceed 0 3 mm e Turbine shaft Check clearance in Carrier bearing and Bearing for Turbine shaft Transverse movement should not exceed 0 3 mm Also inspect teeth for...

Страница 25: ...Blank Page 24 Instruction Manual Toftejorg MultiJet 25 IM TE91A615 EN1 Return to menu...

Страница 26: ...Exploded View Drawing Instruction Manual Toftejorg MultiJet 25 Page 25 IM TE91A615 EN1 Return to menu...

Страница 27: ...TE20G558 1 Slide bearing Wear part 15 TE20G330 1 Carrier assembly Spare part 15 1 TE51C102 2 Cotter pin Spare part 15 2 TE20G541 2 Shaft for Planet wheel Spare part 15 3 TE20G545 1 Carrier bearing We...

Страница 28: ...Cross Sectional Drawing Instruction Manual Toftejorg MultiJet 25 Page 27 IM TE91A615 EN1 Return to menu...

Страница 29: ...eaning machine Claim Procedure In case of failure that needs assistance from Alfa Laval Tank Equipment A S it is essential for our evaluation that the problem as well as the working conditions of the...

Страница 30: ...Configuration Nozzle diameter mm Impeller Guide Date No of Working Hours Maintenance Actions Exchanged Parts Remarks Sign 0 Machine put into operation Vers 942 Instruction Manual Toftejorg MultiJet 25...

Страница 31: ...shock be disregarded Yes No Inlet line flushed before installation of tank cleaner Yes No Working hours before failure hours Cleaning Programme Cleaning media and conc Temperature Time Recirculation...

Страница 32: ...en installed in inlet line Yes Mesh size mm No Is tank cleaner flushed with clean water after tank cleaning Yes No Type of Sludge Tank Contents to be removed Name formula concentration of material to...

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