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Alfa Laval TE20B200, Инструкция по эксплуатации

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Instruction Manual, Toftejorg SaniJet 20 Electrically Driven 

Page 1 

IM-TE91A794-EN6 

Instruction Manual 

 

Contents 

Contents ................................................................................................................................... 1

 

Toftejorg SaniJet 20E, Product programme ............................................................................. 3

 

Standard programme, Toftejorg SaniJet 20E ....................................................................................... 3

 

Standard Options, Toftejorg SaniJet 20E ............................................................................................. 3

 

Accessories.......................................................................................................................................... 4

 

Introduction ............................................................................................................................... 5

 

Intended Use ............................................................................................................................ 6

 

Patents and trademarks ........................................................................................................... 6

 

Quality System ......................................................................................................................... 6

 

General Description .................................................................................................................. 7

 

Functioning ............................................................................................................................... 8

 

Machine with External Motor Drive ...................................................................................................... 9

 

Self-cleaning ...................................................................................................................................... 10

 

Cleaning Pattern, The Golden Section ............................................................................................... 11

 

Performance Data for Toftejorg SaniJet 20E Electrically Driven ........................................................ 12 

 
 

Instruction Manual - Installation 

General Installation Instructions ............................................................................................. 17

 

Installation of Electric Motor ................................................................................................... 19 

 

 

Instruction Manual - Operation 

Normal Operation ................................................................................................................... 23

 

Safety Precautions ................................................................................................................. 24 

 
 

Instruction Manual - Maintenance 

Preventive Maintenance ......................................................................................................... 27

 

Reserved rights for design changes of Alfa Laval equipment used in validated processes ............... 27

 

Part List Drawings .................................................................................................................. 29

 

Toftejorg SaniJet 20E electrically Driven, complete ........................................................................... 29

 

Cleaner Unit ....................................................................................................................................... 30

 

Base Unit ........................................................................................................................................... 31

 

Reference List of Parts ........................................................................................................... 32

 

Toftejorg SaniJet 20E, Electrically Driven .......................................................................................... 32

 

Cleaner Unit ....................................................................................................................................... 34

 

Base Unit ........................................................................................................................................... 35

 

Содержание TE20B200

Страница 1: ...Instruction Manual ToftejorgTM SaniJetTM 20 Electrically Driven TE91A794 EN6 ESE01818EN Date of issue 01 April 2014 First published 2009 Original manual Versions included Standard...

Страница 2: ......

Страница 3: ...ning Pattern The Golden Section 11 Performance Data for Toftejorg SaniJet 20E Electrically Driven 12 Instruction Manual Installation General Installation Instructions 17 Installation of Electric Motor...

Страница 4: ...2 Service Intervals 42 Service Kit in EPDM for Toftejorg SaniJet 20 motor driven version air electrically 42 Service Kit in Viton for Toftejorg SaniJet 20 motor driven version air electrically 42 Tool...

Страница 5: ...mm HS 2x 3 8mm LS 4x 4 2mm 500mm TE20B200 TE20B220 TE20B240 TE20B260 350mm TE20B201 TE20B221 TE20B241 TE20B261 700mm TE20B202 TE20B222 TE20B242 TE20B262 1000mm TE20B204 TE20B224 TE20B244 TE20B264 1200...

Страница 6: ...Clamp welding liner 1 TE5TS111 Gasket EPDM f 1 Clamp coupling TE51S121 Clamp ring 1 TE51S107 Clamp welding liner 3 TE51S117 Gasket EPDM f 3 Clamp coupling TE51S127 Clamp ring 3 TE51S140 Clamp adaptor...

Страница 7: ...type article and serial number with all your enquiries this will help us to help you The type article and serial number are placed on the tag attached to the Base house of the tank cleaning machine W...

Страница 8: ...ction Manual Alfa Laval Kolding A S All rights reserved The Alfa Laval logotype is a trademark or a registered trademark of Alfa Laval Corporate AB Toftejorg and SaniJet are trademarks or registered t...

Страница 9: ...e is lubricated by the cleaning media No oil grease or other lubricants are used The Toftejorg SaniJet 20 is available in media driven or motor driven electrical air versions The motor driven versions...

Страница 10: ...s on the Stationary shaft and the Cleaner head the Cleaner head with the Nozzles is simultaneously rotated around the horizontal axis in a fixed relation thus moving the nozzles and the jets 360 aroun...

Страница 11: ...media driven version The output shaft of the gear motor is equipped with a Rotor with permanent magnets The rotor is placed inside the cavity in the Motor flange made by the cup protruding into the li...

Страница 12: ...is finally also used for cleaning of the outside surfaces of the machine From the gab between the Base housing and the rotating Down pipe a cleaning jet is directed against the Down pipe thus looseni...

Страница 13: ...ing most remaining product and thereby remove as much deposit as possible in the shortest possible way In case a complete cleaning pattern is not required it will be possible to reach the same cleanin...

Страница 14: ...length 1 0 5 m 3 16 ft Materials Stainless Steel AISI 304 316 316L SAF 2205 Ti Grade 5 MS nickled Sealing EPDM FDA approved 21 CFR 177 and USP Class VI Sealing Viton FDA approved 21 CFR 177 Polymers...

Страница 15: ...e inlet pressure has been taken immediately before the machine inlet In order to achieve the performance indicated in the curves the pressure drop in the supply lines between pump and machine must be...

Страница 16: ...rmance Data for Toftejorg SaniJet 20E Electrically Driven Power supply options 1 phase 220 230V 15W 1 phase 220V 15W 1 phase 110 115V 15W 1 phase 100V 15W Cleaning time rotation speed 2 x 2 0 mm 4 0 m...

Страница 17: ...Instruction Manuall Toftejorg SaniJet 20 Electrically Driven Page 15 IM TE91A794 EN6 Instruction Manual Installation Contents General Installation Instructions 17 Installation of Electric Motor 19...

Страница 18: ...Page 16 Instruction Manual Toftejorg SaniJet 20 Electrically Driven IM TE91A794 EN6 Blank page...

Страница 19: ...nsured It is recommended that the fluid valve fitted is of a type that prevents hydraulic shocks which may cause severe damage to the entire installation Before installation all supply lines and valve...

Страница 20: ...to prevent starting of the cleaning operation while personnel are inside the tank or otherwise can be hit by jets from the nozzles Electrical equipment such as magnetic valves and electric actuators m...

Страница 21: ...the equipment 5 Installation must be performed by a qualified installer Installation Conditions Install the motor and capacitor according to the following conditions 1 Indoor the product is designed a...

Страница 22: ...y in order to compensate for this All you have to do is to connect the power to the two terminals in the middle on the terminal strip and mount grounding with a spring washer to the grounding point No...

Страница 23: ...Instruction Manuall Toftejorg SaniJet 20 Electrically Driven Page 21 IM TE91A794 EN6 Instruction Manual Operation Contents Normal Operation 23 Safety Precautions 24...

Страница 24: ...Instruction Manual Toftejorg SaniJet 20 Electrically Driven Page 22 IM TE91A794 EN6 Blank page...

Страница 25: ...s at elevated temperatures as well as certain solvents and hydrochlorides should be avoided If you are in doubt contact your local Alfa Laval Tank Equipment sales office Temperature The machine is des...

Страница 26: ...ly The cleaning jets impinging the tank surface are a source of noise Depending on pressure and distance to the tank walls noise level may reach up to 85 dB Warning In case potentially explosive liqui...

Страница 27: ...e Unit 31 Reference List of Parts 32 Toftejorg SaniJet 20E Electrically Driven 32 Cleaner Unit 34 Base Unit 35 Rotacheck System 39 Trouble Shooting Guide 40 Service Kits and Tools 42 Service Intervals...

Страница 28: ...Page 26 Instruction Manual Toftejorg SaniJet 20 Electrically Driven IM TE91A794 EN6 Blank page...

Страница 29: ...together or apart Always perform all assembly disassembly steps in the order described in this manual Never assemble components without previous cleaning This is especially important at all mating su...

Страница 30: ...should not be removed unless they need to be replaced 4 Check unrestricted rotation of Ball bearings Inspect for build up of foreign material in Ball rings Pos 12 12 14 6 and Ball races Balls must ro...

Страница 31: ...Instruction Manuall Toftejorg SaniJet 20 Electrically Driven Page 29 IM TE91A794 EN6 Part List Drawings Toftejorg SaniJet 20E electrically Driven complete...

Страница 32: ...Page 30 Instruction Manual Toftejorg SaniJet 20 Electrically Driven IM TE91A794 EN6 Part List Drawings continued Cleaner Unit...

Страница 33: ...Instruction Manuall Toftejorg SaniJet 20 Electrically Driven Page 31 IM TE91A794 EN6 Part List Drawings continued Base Unit See Warning page 35...

Страница 34: ...7 TE20B511 1 Plain seal Elastomer Wear part TE20B511 01 1 Plain seal Elastomer Wear part TE20C511 1 Plain seal Elastomer Wear part 12 8 TE20B538 1 Inner shaft L 350 mm Stainless steel Spare part TE20...

Страница 35: ...part 22 TE51A504 4 Nut Stainless steel Spare part 23 TE20B380 1 El gear motor 1 36 220 230V Assy TE20B380 01 1 El gear motor 1 36 200V Assy TE20B380 02 1 El gear motor 1 36 110 115V Assy TE20B380 03 1...

Страница 36: ...of the Cleaner head and accordingly increase the total flow rate Reassembling 1 If necessary press new Bearing bush Pos 14 4 fully home onto Cleaner head Pos 14 3 2 Mount Retaining ring Pos 14 5 Ball...

Страница 37: ...12 10 4 If it is necessary to replace Bearing ring Pos 12 9 on Outer tube pull it off The Bearing ring should not be removed unless worn or damaged Wear on this part will increase leakage around Down...

Страница 38: ...mantling of Plug or Rotacheck Sensor 1 Remove Screws Pos 12 1 Loosen and unscrew with a Socket wrench tool no TE462A 2 Remove Bracket Pos 12 2 3 Press up Plug Rotacheck Pos 12 3 Remove O ring Pos 12 4...

Страница 39: ...Instruction Manuall Toftejorg SaniJet 20 Electrically Driven Page 37 IM TE91A794 EN6 Maintenance continued Base Unit continued...

Страница 40: ...os 31 6 Remove Gasket Pos 9 from Base unit Pos 12 Further Reassembling Before reassembly make sure that all parts are clean without deposits or build up of foreign matter 1 Insert Gasket Pos 9 in top...

Страница 41: ...supplied from a special Relay The Sensor will send a signal to the Relay each time it is hit by a jet from the rotating tank cleaning machine thus providing verification that the machine is rotating o...

Страница 42: ...cluding Motor and Motor cover see page 38 and check for clogging in Rotor area e Remove Rotor and Rotor outer Pos 31 page 38 and check for clogging in Base housing f Remove Cleaner unit see page 34 30...

Страница 43: ...Cleaner head If any restriction is recognised disassemble Cleaner unit and clean all parts Balls in ball ring must rotate freely b Down pipe jammed sluggish If Down pipe still does not rotate freely...

Страница 44: ...3 1 Seal ring H 13 TE51T127 1 O ring 12 4 Service Kit in Viton for Toftejorg SaniJet 20 motor driven version air electrically Article no TE20B294 Reference no No Description Pos no TE20B510 1 Bearing...

Страница 45: ...Ref no and Description should be clearly stated Please also quote the type of machine and serial no This will help us to help you The serial no is stamped on the Connection Nipple on the top of the t...

Страница 46: ...Page 44 Instruction Manual Toftejorg SaniJet 20 Electrically Driven IM TE91A794 EN6 EU Declaration of Conformity Toftejorg SaniJet 20E Electrically Driven Only valid for EU countries...

Страница 47: ...s the responsibility of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of this document may be copied r...

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