ALBIN PUMP ALHP Series Скачать руководство пользователя страница 10

4. 

Support the pulsation dampener in such a way that it cannot fall during disassembly.

5. 

Remove the mounting bolts from both flanges. Lift the pulsation dampener onto a 

 

suitable workbench. Adhere to the instructions for lifting and moving as mentioned in 

 

paragraph “Lifting and moving the pulsation dampener”.

6. 

Loosen the hose clamps (pos. 8) from both ends.

7. 

Unscrew the bolts (pos. 11 and 12) from both flanges (pos. 9).

8. 

Unscrew the locknut (pos. 7) on both sides until the compression on the pulsation 

 

dampener hose has relieved.

9. 

Remove both inserts (pos. 10) from the pulsation dampener hose.

10.    Remove both metal rings (pos. 5 + 6), O-rings (pos. 4) and neck-rings (pos. 3)
11.    Remove the mounting bolts from both flange supports (pos. 9) together with the inserts  
 

(pos. 10).

12.    Remove the pulsation dampener hose from the housing.

6.3 

Mounting the pulsation dampener hose

After the pulsation dampener hose has been removed, as described in “Removing / replacing 
the pulsation dampener hose”, the (new) hose can be mounted in the pulsation dampener.

 

CAUTION

 

If you are mounting a new pulsation dampener hose, and you wish to continue pumping 

 

the same product, ensure that the colour code of the new hose matches the colour code 

 

of the old, used hose.

1. 

Check all parts to be mounted for any damage and replace when necessary.

2. 

Grease all metal parts which are not corrosion-protected and O-rings with Molykote®  

 

55M or equivalent.

3. 

Place one of the collar bushes (pos. 3) in the dampener housing. Install the pulsation 

 

dampener hose (pos. 2). Place the second collar bush (pos. 3).

4. 

Slide both O-rings (pos. 4) at both ends over the pulsation dampener hose.

5. 

Place both metal rings (pos. 5 + 6) and hand-tighten both pressing rings (pos. 7).

6. 

Loosely place the hose clamps (pos. 8) at both ends.

7. 

Loosely place the flanges on both sides (pos. 9) and place the inserts. (pos. 10)

8. 

Tighten the pressing rings (pos. 7) (see also paragraph “Torque values”).

9. 

Tighten both flanges (pos. 9) using the corresponding bolts and spring washers. (pos. 11 

 

and 12)

10.     Lift the pulsation dampener from the work bench and place it back into the pipe 
 

work. Observe the instructions for lifting and moving as mentioned in paragraph “Lifting 

 

and moving the pulsation dampener”. Mount and tighten the mounting bolts to the 

 

flanges at both ends.

11.    Connect the electrical supply to the hose pump and open all necessary valves.
12.    Pressurize the pulsation dampener following the steps in paragraph “Pressurizing the 
 

pulsation dampener”.

13.    Tighten both hose clamps (pos. 8) (see also paragraph “Torque values”).

Содержание ALHP Series

Страница 1: ...since 1928 ALBIN PUMP ALHP in line pulsation dampener Manual of maintenance...

Страница 2: ...5 4 DESCRIPTION 5 4 1 Identification of the product 5 4 2 Operation of the pulsation dampener 5 4 3 Pulsation dampener hose 6 4 4 Pulsation dampener selection 6 5 INSTALLATION AND COMMISIONING 7 5 1...

Страница 3: ...iendly processing of packaging materials contaminated lubricant and oil Always observe the local rules and regulations with respect to processing non reus able parts of the pulsation dampener 1 4 Spec...

Страница 4: ...2 3 Compliance Pressure Equipment Directive The pulsation dampeners as mentioned on the front cover are in full compliance with the Euro pean Pressure Equipment Directive 97 23 EC 2 4 Use In Potentia...

Страница 5: ...be accompanied by a fully completed and signed safety form as present in the back of this manual The safety form must be applied to the outside of the ship ping carton Parts which have been contaminat...

Страница 6: ...ressure relief valve 4 3 Pulsation dampener hose The pulsation dampener hose liner material should be chemically resistant to the product to be pumped Dependent on the specific requirements of your ap...

Страница 7: ...he hose pump Minimise the distance between pump and pulsation dampener The pulsation dampener may be installed in either the horizontal or vertical position The pulsation dampener must be suitably sup...

Страница 8: ...ball valve pos 17 gently Filling medium will now enter and pressurize the vessel Check the pressure gauge pos 20 for the actual pressure inside the vessel 5 Pressurize the vessel to approximately 85...

Страница 9: ...ampener hose CAUTION After maintenance has been carried out and before switching the pump back on ensure that all valves present in the pipe work are opened 6 1 Cleaning the pulsation dampener hose in...

Страница 10: ...de of the new hose matches the colour code of the old used hose 1 Check all parts to be mounted for any damage and replace when necessary 2 Grease all metal parts which are not corrosion protected and...

Страница 11: ...ener hose Pressure loss at pulsation dampener housing Damaged O ring pos 4 or 5 Replace the O ring con cerned Pressing ring pos 7 incor rectly mounted Tighten to the specified torque settings see Torq...

Страница 12: ...7 DIMENSIONS...

Страница 13: ...weight Description ALHP20 ALHP40 ALHP50 ALHP100 ALHP125 Hose clamp Pos 6 S band 12mm SL72 SL94 Supra 140 148 Supra 162 174 Thread M10 M12 M10 M10 Torque value lb ft 4 13 33 19 58 26 33 19 33 19 Key wi...

Страница 14: ...s certifications and local representatives please visit www albinpump com ALBIN PUMP reserves the right to incorporate our latest design and material changes without notice or obligation Design featur...

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