Alarko Carrier AIROStar 39SQ Скачать руководство пользователя страница 9

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3 - CHECKLIST OF START-UP CHECK POINTS

3.1 - Checklist of start-up check points

Before commissioning the unit, all functions below and the associated components must be checked, using the check list below.  
The table below shows a general overview of the planning required to facilitate the installation of the AHU. The following pages give 
a more detailed description of the individual components. The unit should be lighted according to EN12100 during maintenance 
operation.

CAUTION: “Technical staff who is responsible from startup and maintenence, has to take occupational health and safety 
trainings according to the relevant national laws and obligations.” Do not work on electrical components including control 
panels, switches, VFD untill you are sure ALL POWER IS OFF and no resudual voltage can leak from capasitors or solid state 
components. Lock open and tag electrical circuits during servicing. If work is interrupted, confirm that all circuits are deenegized 
before resuming work. 

Before starting up the AHU ensure that the components have the correct connection voltage and 

connect them in accordance with the regulations. The doors and access covers must be closed and the AHU must be earthed.

 

Start-up check points
Function 

Components 

Check points 

Start-up

General 

All functions 

Remove obstacles and loose debris from compartment

All functions 

Check for possible condensate and if necessary dry the parts

indoor installation/ 
outdoor installation 

Internal and external panels 

Damage

Internal and external panels 

Damage

Joints 

Cracks 

Doors/access covers 

Must be closed and locked before start-up

Flexible connections 

Correct installation 

Earthing 

Correct earthing in accordance with regulations

Roof covering (outdoor installation) 

Check if roof is completely watertight

dampers 

Correct operation
Blades fully closed and at zero position

Actuators 

Correct operation
Check rotation direction 
Actuator end position same as damper end position

Filters 

Correct filter type
Are the filters correctly installed

Pressure differential gauge 

Correct operation

Pressure differential switch 

Correct operation/set-up

Heaters 

Hot-water coil 

Correct connections 
Air vent the coil 
Leakage
Frost protection thermostat connected

Electric heater 

Check heater earth 
Check hatch earth 
Correct fuse size 
Check wiring diagram
Check for possible condensate and if necessary dry the heater

Coolers 

Chilled-water coil 

Correct connections 
Air vent the coil 
Leakage

Droplet eliminator 

Correct alignment

Drain trap 

Correct connection 

Heat recovery wheel 

Rotor 

Check rotation direction 

Seal 

Correct seal towards wheel 

Drive 

Check connection voltage
Correct connection 
Check current in all phases

Drive belt 

Check tension 

Rotation monitor 

Correct connection 

Controller 

Correct connection 

Plate heat exchanger 

Damper (if used) 

Correct operation

Actuator (if used) 

Correct operation

Fan 

Transport protection brackets 

Remove 

Fan housing and fan compartment 

Remove obstacles and loose debris from the fan and fan compartment

Fan compartment, fan, motor, frequency converter  Check for possible condensate and if necessary dry the parts
Impeller 

Check rotation direction 

Motor 

Check connection voltage
Correct connection 
Check current in all phases

Drive belt 

Check tension 

Flexible connections 

Correct installation 

Operating switch 

Check connection 
Ensure switch is locked off during checks

Frequency converter 

Connections 

Correct connection/complies with EMC

Frequency converter 

Check for possible condensate and if necessary dry the converter

Voltage 

Check connection voltage

Settings 

Check correct settings

Phases 

Check voltage in all phases

Lighting

Lamp

Check connection voltage

Control panel

Components

Check for possible condensate and if necessary dry the components

Power supply

Check power supply voltage
Check neutral
Correct earthing in accordance with regulations
Power supply with correctly sized fuses

External sensors/control devices

Connect according to wiring diagram

Alarms

Connect to BMS or external panel

Controller 

Parameters

Set all specific project parameters 

Содержание Carrier AIROStar 39SQ

Страница 1: ...39SQ 39SQR 39SQP Airostar Air Handling Units Installation operation and maintenance instructions...

Страница 2: ...an 16 4 11 Silencers 19 4 12 Lighting 19 4 13 Control panel 20 4 14 Installation of external sensors included 21 4 15 Sensor Replecament 22 5 MAINTENANCE CHECKLIST 23 5 1 Checklist of check points and...

Страница 3: ...guidelines of the Pressure Equipment Directive PED Do not walk on the roof panels of units installed inside or outside Technical staff who is responsible for startup and maintanence has to take occupa...

Страница 4: ...tted to carry out work on these components Do not work on electrical components including control panels switches VFD untill you are sure ALL POWER IS OFF and no residual voltage can leak from capacit...

Страница 5: ...ple in the immediate vicinity of the unit are endangered Carrier does not accept any responsibility if these instructions are not observed Transport and lifting must be carried out by qualified person...

Страница 6: ...mended for direct drive fans 2 6 Warranty The units will 2 years warranty after invoice date if startup storage and maintenance are made according to this manuel 2 7 Placement The unit have to be plac...

Страница 7: ...t recovery wheel I Recirculation damper J Supply air fan K Extract air filter L Electric reheater hot water M Cooling coil with changeover N Supply air damper O Extract air damper Legend 1 Actuator ou...

Страница 8: ...ypass damper H Control panel I Supply air fan J Extract air fan K Electric reheater hot water L Cooling coil with changeover M Supply air damper N Exhaust air damper Legend 1 Actuator outdoor air extr...

Страница 9: ...er end position Filters Correct filter type Are the filters correctly installed Pressure differential gauge Correct operation Pressure differential switch Correct operation set up Heaters Hot water co...

Страница 10: ...of a single skin flexible connection is 170 mm but a flexible connection must NOT be installed stretched between the AHU and the duct Once installed the operating length of the flexible connection mus...

Страница 11: ...to prevent that mist causes the filters to become too wet The pre heater will reduce the relative humidity of the air Connection of the outdoor air intake duct If condensation can be expected in or o...

Страница 12: ...further apart using an extra piece of duct at the outdoor air intake opening If the units are installed outside this piece of duct should be placed between the air handling unit and the pre installed...

Страница 13: ...e moisture Condensate may form in the period before the first start up of the AHU as a result of weather change and or humid air from the building Remove all condensate from the construction component...

Страница 14: ...pump the installation must be designed to compensate for the required heat during the system heat pump defrost cycle and the heat cannot be drawn from the supply air Otherwise the supply air temperatu...

Страница 15: ...is best to use an infinitely variable controller for the compressor condensing unit If the condensing unit has infinitely variable control one of the temperature controls in the controller can be sele...

Страница 16: ...heat recovery wheel is supplied with rotor control included in the central control panel The rotation monitor for the rotor is pre installed and connected If required the heat recovery wheel can incl...

Страница 17: ...cked open This warning also important for safety Because of the positive pressure fan doors can hit the technical personel who is opening the doors Before openning the doors the fan must be switched o...

Страница 18: ...n can rotate depends on the motor impeller assembly and should normally be higher than 50 Hz The maximum frequency is given on the fan name plate Plug fans are equipped with a pressure measurement poi...

Страница 19: ...from the building Remove all condensate from the construction components and dry the electrical components using warm dry air e g with a hair drier Do not work on electrical components including contr...

Страница 20: ...32 32 16 63 63 63 63 100 100 1 260 1 260 1 260 1 260 2 000 2 000 5 5 5 5 5 5 7 5 7 5 11 5 5 7 5 11 7 5 11 11 32 40 63 40 63 63 4 32 32 32 640 640 640 1 1 1 1 2 2 1 1 2 2 2 2 16 16 25 4 32 32 32 32 63...

Страница 21: ...connected to the control panel after the unit has been installed In the control diagram this sensor is shown as 23TT22 TT6 Room temperature sensor The passive PT1000 sensor includes room temperature...

Страница 22: ...ol damper will open if the water temperature measured is below 20 C Heating mode detection if the measured water temperature is higher than the sum of the setting values at the bottom and top dials se...

Страница 23: ...inspections and maintenance of the AHU On the following pages there is a more detailed description of the individual components WARNING Remember to deenergise all components and to ensure that the fan...

Страница 24: ...installed in the correct manner 6 6 Dampers Lubrication of the dampers is not required Remove excess contamination by cleaning with compressed air and possible cleaning with water and a mild household...

Страница 25: ...Heat recovery wheel Check the rotor once a year for contamination and if necessary clean with compressed air Check the rotor speed and compare it with the design data Check the operation of the rotati...

Страница 26: ...gn of bearing wear but also of incorrect operation of the transmission or an unbalanced system The following points require extra attention Check for vibration Check the rotation direction Avoid unnec...

Страница 27: ...Silencers It is recommended to check the splitters of the silencers periodically for possible damage and loosening of the fibres to prevent dirt deposits in the system 6 16 Control The control must b...

Страница 28: ...ERE THE AHU S POWER SUPPLY FIND THE SWITCH WHICH BELONGS TO AHU S POWER SUPPLY OPEN THE SWITCH 5 PUT THE LOCK BACK NOTE AT THE 3 STAGES SWITCHES 2 AUTOMATION 1 MANUEL CONTROL 0 MEANS CLOSE PINBOARD PI...

Страница 29: ...NOT TOUCH THE PIPES 4 CLOSE THE ELECTRICAL HEATER MAIN SWITCH SWITCH WILL BE SET FROM 1 TO 0 POSITION LOCK THE ELECTRICAL HEATER MAIN ELECTRIC SWITCH 5 CLOSE THE MAIN HEATER WATER VALVE CLOSE THE MAI...

Страница 30: ...Order No 13938 11 07 2016 Supersedes order No 13938 11 07 2014 Manufactured by Alarko Carrier Gebze Turkey The manufacturer reserves the right to change the specification without prior notice...

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