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Table Of Contents

SAFETY SECTION  ........................................................................................ 1-1

General Safety Instructions and Practices ........................................................................................................ 1-2
Operator Safety Instructions and Practices  ...................................................................................................... 1-3
Equipment Operation Safety Instructions and Practices  .................................................................................. 1-5
Connecting or Disconnectin Implement Safety Instructions and Practices ..................................................... 1-11
Transporting Safety Instructions and Practices  .............................................................................................. 1-12
Maintenance and Service Safety Instructions and Practices  .......................................................................... 1-14
Storage and Parking Safety Instructions and Practices .................................................................................. 1-16
Concluding Safety Instructions and Practices  ................................................................................................ 1-16
Decal Location - Lift Model  ............................................................................................................................. 1-17
Decal Location - Pull Model  ............................................................................................................................ 1-19
Decal Description ............................................................................................................................................ 1-21
Federal Laws and Regulations  ....................................................................................................................... 1-28

INTRODUCTION SECTION  ........................................................................... 2-1

ASSEMBLY SECTION  .................................................................................. 3-1

DEALER SET-UP INSTRUCTIONS  ................................................................................................................. 3-2
A-FRAME ASSEMBLY-LIFT TYPE  .................................................................................................................. 3-2
TAILWHEEL ASSEMBLY - LIFT   ..................................................................................................................... 3-3
TONGUE .......................................................................................................................................................... 3-4
AXLE ASSEMBLY - PULL TYPE ...................................................................................................................... 3-4
AXLE ARMS  ..................................................................................................................................................... 3-5
AXLE ASSEMBLY - HYD. OFFSET & SEMI-MOUNT ...................................................................................... 3-5
CONTROL RODS - PULL TYPE ...................................................................................................................... 3-6
DRIVELINE CLAMP CONE YOKE  ................................................................................................................... 3-6
WHEELS ........................................................................................................................................................... 3-6
FRONT AND REAR DEFLECTORS (Standard Equip.) CHAINGUARDS (Optional Equip. at Extra Cost)  ...... 3-7
FRONT AND REAR DEFLECTORS (Standard Equip.) CHAINGUARDS (Optional Equip. at Extra Cost)  ...... 3-8
DRIVELINE ATTACHMENT  ............................................................................................................................. 3-9
SHIELD ASSEMBLY - Side Drives - Lift and Pull  ............................................................................................. 3-9
CHECK CHAINS (Extra Equipment) LIFT MODELS  ...................................................................................... 3-10
JACKSHAFT BEARING SUPPORT ASSEMBLY  ........................................................................................... 3-11
HYDRAULIC OR MANUAL LIFT - PULL & OFFSET TYPE  ........................................................................... 3-12

OPERATION SECTION  ................................................................................. 4-1

Standard Equipment and Specifications  ........................................................................................................... 4-3
OPERATOR REQUIREMENTS ........................................................................................................................ 4-4
TRACTOR REQUIREMENTS  .......................................................................................................................... 4-5
ROPS and Seat Belt  ......................................................................................................................................... 4-5
Tractor Safety Devices  ..................................................................................................................................... 4-6
Tractor Horsepower  .......................................................................................................................................... 4-6
3-Point Hitch  ..................................................................................................................................................... 4-6
Drawbar-Pull Type Mower  ................................................................................................................................ 4-7
Front End Weight  .............................................................................................................................................. 4-7
Power Take Off (PTO)  ...................................................................................................................................... 4-8

Содержание RX96

Страница 1: ...830 372 3551 Email parts alamo industrial com ROTARY CUTTER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UND...

Страница 2: ...safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense...

Страница 3: ...wn this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guide...

Страница 4: ...MA Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased DealerSale...

Страница 5: ...3 2 A FRAME ASSEMBLY LIFT TYPE 3 2 TAILWHEEL ASSEMBLY LIFT 3 3 TONGUE 3 4 AXLE ASSEMBLY PULL TYPE 3 4 AXLE ARMS 3 5 AXLE ASSEMBLY HYD OFFSET SEMI MOUNT 3 5 CONTROL RODS PULL TYPE 3 6 DRIVELINE CLAMP...

Страница 6: ...Setting 4 29 Raising the Mower 4 30 Driving the Tractor and Mower 4 30 Crossing Ditches and Steep Inclines 4 31 OPERATING THE TRACTOR AND IMPLEMENT 4 32 Foreign Debris Hazards 4 33 Bystanders Passersb...

Страница 7: ...INTENANCE 5 13 MOWER STORAGE 5 14 TORQUE CHART 5 14 TOOLS NEEDED FOR DISASSEMBLY AND ASSEMBLY OF T GEARBOX 5 15 Disassembly and Assembly Procedures for T BOX 5 17 Assembly Procedure for T BOX 5 18 RIG...

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Страница 9: ...Safety Section 1 1 2009 Alamo Group Inc SAFETY SECTION...

Страница 10: ...e intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL re...

Страница 11: ...wl under a raised Implement supported solely by the Tractor 3 Point hitch Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death Always se...

Страница 12: ...around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others SG 25 NEVER use drugs o...

Страница 13: ...he engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding SG 38 Do not put hands or feet unde...

Страница 14: ...or engine Inspect the Mower to determine the source of the vibration If Mower blades are missing or damaged replace them immediately Do not operate the mower until the blades have been replaced and th...

Страница 15: ...presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check fo...

Страница 16: ...e to clearly see these type of items discontinue mowing SGM 1 There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush and i...

Страница 17: ...ted and removed debris or foreign material SGM 08 Do not mow with two machines in the same area except with Cab tractors with the windows closed SGM 11 Follow these guidelines to reduce the risk of eq...

Страница 18: ...d without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been re...

Страница 19: ...15 When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in t...

Страница 20: ...which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause ser...

Страница 21: ...rt the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires Wh...

Страница 22: ...ntain adequate vision of the public roadway and traffic can result in serious injury or even death STI 10 Make sure the PTO shield integral driveline shields and input shields are is installed when us...

Страница 23: ...and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly ser...

Страница 24: ...ts may reduce mower performance void mower warranties and present a safety hazard Use genuine Alamo Industrial mower parts for economy and safety SPRM 1 SEE YOUR ALAMO DEALER Be sure you have adequate...

Страница 25: ...ote safe operation Damage to the decals may occur while in shipping use or reconditioning Alamo Industrial cares about the safety of its customers operators and bystanders and will replace the safety...

Страница 26: ...39 2 Alamo Industrial 10 02960766 4 Alamo Industrial 11 2 RX96 12 03200347 SMV Sign 13 nfs 1 Serial Number Plate 14 D385 2 Replace Blades in Pairs 15 02925100 1 Use Genuine Alamo Industrial Parts 16 1...

Страница 27: ...ote safe operation Damage to the decals may occur while in shipping use or reconditioning Alamo Industrial cares about the safety of its customers operators and bystanders and will replace the safety...

Страница 28: ...ear Gearbox Warranty 10 00757139 2 Alamo Industrial 11 02960766 4 Alamo Industrial 12 2 RX96 13 03200347 SMV Sign 14 nfs 1 Serial Number Plate 15 D385 2 Replace Blades in Pairs 16 02925100 1 Use Genui...

Страница 29: ...SAFETY RX96 03 09 Safety Section 1 21 2009 Alamo Group Inc SAFETY Decal Description Multi Hazard Decal Sheet P N D389 Decal D389 consists of the following multi hazards...

Страница 30: ...SAFETY RX96 03 09 Safety Section 1 22 2009 Alamo Group Inc SAFETY Multi Hazard Decal Sheet P N D390 Decal D390 consists of the following multi hazards...

Страница 31: ...SAFETY RX96 03 09 Safety Section 1 23 2009 Alamo Group Inc SAFETY Driveline Hazards P N D388 Decal D388 consists of the following multi hazards...

Страница 32: ...1000 RPM P N D401 DANGER Guard Missing Do Not Operate If you see this decal Do Not Operate the mower until the shield has been replaced P N 00756004 DANGER Rotating Driveline Keep Away Contact can ca...

Страница 33: ...09 Safety Section 1 25 2009 Alamo Group Inc SAFETY Blade Rotation Clockwise P N D138 INFORMATION 5 Year Gearbox Warranty P N 00771283 Name LOGO Alamo Industrial P N 00757139 NAME LOGO Alamo Industria...

Страница 34: ...Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV P N 03200347 IMPORTANT Always replace blades in pairs P N D395 IMPORTANT Use only Genuine Alamo Industrial repla...

Страница 35: ...eflectors clean and visible P N 1458393 Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from your dealer P N 00776031 WARNING Do not sto...

Страница 36: ...peration and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s r...

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Страница 81: ...Introduction Section 2 1 2009 Alamo Group Inc INTRODUCTION SECTION...

Страница 82: ...rd as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine Alamo Industrial typically offers three types of shield...

Страница 83: ...ANSI standards require the use of Chain Guards Deflectors or Solid Skirts at all times The Mower manufacturer strongly recommends the use of Chain Guards or Rubber Deflectors for Agricultural purposes...

Страница 84: ...2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored onl...

Страница 85: ...Assembly Section 3 1 2009 Alamo Group Inc ASSEMBLY SECTION...

Страница 86: ...use personal protection devices such as eye ear and feet protectors during assembly A FRAME ASSEMBLY LIFT TYPE 1 Insert bushing 15 into lower end of each A Frame half 1 2 Position each A Frame half in...

Страница 87: ...Support Beam 8 and attach to Mower Deck using Bolt 4 and Locknut 5 3 Insert Tailwheel Beam 2 through Bracket 3 and Support Beam 8 Install to Gearbox Lug through pair of holes which will give approxim...

Страница 88: ...8 and secure with locknut 9 Make sure that jack mount tube 5 and 4 are attached to tongue and deck lugs Attach parking jack 15 to mount tube 5 when in storage and 4 when in operation or transport Note...

Страница 89: ...ach the spindle hub assembly 6 to axle weldment 4 with bolt 7 and locknut 8 Figure Asm R 0287 AXLE ASSEMBLY HYD OFFSET SEMI MOUNT Attach rear axle 1 to lugs on rear of mainframe using bolts 2 and lock...

Страница 90: ...one with annular groove of gearbox shaft Reinstall cone and tighten 75 lb ft torque Push and pull the driveline to ensure it is securely attached to the shaft Regularly check the driveline yoke to ens...

Страница 91: ...ment would prevent the mower s reasonable performance of its assigned agricultural task DEFLECTORS Front and Rear Deflectors Standard Equipment are recommended for the average user and will provide pr...

Страница 92: ...be maintained in good repair by replacing missing or worn sections or by being replaced when seriously worn or damaged Figure Asm R 0295 Asm R 0296 Front Chainguard FIGURE Asm R 0295 Attach the right...

Страница 93: ...es Tighten the locknuts 2 alternately until they have reached the proper torque Refer to Torque Chart in Maintenance Section SHIELD ASSEMBLY Side Drives Lift and Pull Attach the Brackets 1 2 to the Ge...

Страница 94: ...ther side of tractor Top Link Mounting 5 using Bolt or pin 2 of required diameter and length Cat I kit requires a 3 4 diameter Bolt Cat II kit requires a 1 diameter Bolt Install top end of Check Chain...

Страница 95: ...Weldment 3 to deck with bolt 1 2 x 1 1 4 12 Lockwasher 21 and Flatwasher 16 for the front two holes and use Bolt 1 2 x 1 1 2 22 and Lockwasher 21 for the rear Then attach Bearing Assembly 27 to Carrie...

Страница 96: ...e ASM R 0112 between the Axle Center Lug and the Lug directly behind the Center Gearbox Tighten all Bolts securely CASTER WHEEL ASSEMBLY Lift Type Standard 4 00 x 8 caster wheel assembly Install the t...

Страница 97: ...Operation Section 4 1 2009 Alamo Group Inc OPERATION SECTION...

Страница 98: ...ed to be used as a visual aid to assist in explaining the operation of a rotary mower and are not of a RX96 mower Some pictures may show shields removed for purposes of clarity NEVER OPERATE this impl...

Страница 99: ...Size Cat 4 Deck Thickness 10 Ga Side Skirt 1 4 x 10 Transport Width 104 Jack Stand Std pull Overall Width 104 Replaceable Skid Shoes Std Blade Overlap 4 Tractor Static Vertical Drawbar Load Rating Min...

Страница 100: ...rotective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERS...

Страница 101: ...h CAT II III Pull Type Mower Drawbar 14 extension for 540 RPM unit and 16 for 1000 RPM unit safety chain attachment point Hydraulics Optional Front End Weight As needed to maintain 20 weight on front...

Страница 102: ...r a Cat II hitch 1 1 8 lower and a 1 upper diameter hitch pins are used and Cat III hitches require 1 7 16 lower and a 1 1 4 upper diameter hitch pins CAT II Implement Hitch Specification CAT III Hitc...

Страница 103: ...point must be extended past the main bar to allow for turning without binding the clevis and bar Lift arm stabilizers must be used with this type of drawbar to prevent the mower from swaying from side...

Страница 104: ...e operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded...

Страница 105: ...rstand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily SG 11 Never allow children or other...

Страница 106: ...position The hydraulic remote control levers are in the neutral position The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only...

Страница 107: ...dismount 5 One lift arm at a time align arm end hole between the set of holes of A frame lift lugs Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin Walk around t...

Страница 108: ...der top lip of tongue clevis and to the top of drawbar Add additional 1 flatwashers 2 between the bottom of draw bar and bottom lip of clevis to fill open space Insert a 3 4 x 4 1 2 grade 5 or 8 bolt...

Страница 109: ...ive the tractor to the right and left to check for proper chain length Adjust length as necessary and allow only enough slack in the chain to make a maximum turn in both directions When not in use sto...

Страница 110: ...the tail wheel s leaves the ground This will allow the mower to follow the contour of uneven terrain Note Install optional check chains when there is a problem with the hydraulic 3 Point lift maintain...

Страница 111: ...il the rear of the mower is resting securely on its tail wheel 2 Lower the 3 point lift arms further until the front of the mower is at least 3 4 lower than the rear 3 Place the tractor s 3 point cont...

Страница 112: ...ollar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment OPS R 0003_A When attach...

Страница 113: ...er and measure back 1 from yoke of each shaft and place mark on opposite section Cut this length off with a saw Round off all sharp edges and debur Thoroughly grease then reinstall the driveline Reche...

Страница 114: ...hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue Stop and completely shut down the tractor Place the tractor in Park and apply the...

Страница 115: ...avoided OPS U 0029 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and runnin...

Страница 116: ...e fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points Air filter condition OPS U 0030 9 2 Mower Pre Operation Inspection Service Before each mower...

Страница 117: ...t that the hitch bolt is the correct size that washers are inserted between the drawbar and hitch clevis and the locknut is securely tightened OPS R 0008_F Ensure deflectors and or chainguards are in...

Страница 118: ...nsure the tractor PTO master shield and the mower slip clutch shield are in place lowered and in good condition Ensure the driveline integral shield is in good condition and rotates freely Ensure the...

Страница 119: ...rn and missing blades as complete sets to maintain rotary balance during operation Ensure carrier hub nut is tightened with the cotter pin inserted and spread Ensure the blade carriers are properly ti...

Страница 120: ...pe or Any cracks are visible or Deep gouges in the blade s surface are persent or Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or The material on the leading edge has been wo...

Страница 121: ...BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally wo...

Страница 122: ...lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering lin...

Страница 123: ...ty decals are in place and legible The tongue hitch connection bolts pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor mower The hydraulic cylinders pins ar...

Страница 124: ...for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics...

Страница 125: ...ked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disenga...

Страница 126: ...hould never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the t...

Страница 127: ...serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of...

Страница 128: ...RACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals...

Страница 129: ...nce Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remov...

Страница 130: ...spread cut material better reduce streaking and make the final cut more uniform SRM 01 11 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders a...

Страница 131: ...and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing s...

Страница 132: ...ever mow an area that you have not inspected and removed debris or foreign material SGM 08 Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairi...

Страница 133: ...ld cause serious injury or even death from objects thrown from the Blades SRM 07 Large dense or wet vegetation may need to be mowed in two or more passes to achieve a uniform cut In such conditions ra...

Страница 134: ...and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS U 0016 12 D...

Страница 135: ...e mower Next remove both lower hitch pins Semi Mount Mower To disconnect the mower first remove hydraulic pressure by moving the control lever back and forth several times Next remove both lower lift...

Страница 136: ...t season Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level Keep the driveline yoke from sitting in water dirt and other contaminants Use spray t...

Страница 137: ...be substantially minimized OPS U 0017 Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Once all mower...

Страница 138: ...fore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of e...

Страница 139: ...s and modifications available to upgrade the lighting on older tractor models OPS U 0021 When operating on public roads have consideration for other road users Pull to the side of the road occasionall...

Страница 140: ...th the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling downwa...

Страница 141: ...rier RPM too low Increase PTO speed Mower not level Adjust machine level in very heavy weeds 1 2 to 1 low in front Tractor tires mashing down grass Increase tire spread to 90 Ground speed too fast Red...

Страница 142: ...e Tighten bolts Rapid Clevis Wear Washers not used Install washers above below drawbar Clevis bending or spreading Using pin or bolt not tightened Use 1 gr5 or 8 bolt tighten nut open Tongue bending o...

Страница 143: ...peed and or raise cutter excessively Springs weak Replace Springs Improper adjustment Re adjust Slip Clutch Too much power for Reduce ground speed and Slip Clutch material intake Friction Facings worn...

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Страница 145: ...Maintenance Section 5 1 2009 Alamo Group Inc MAINTENANCE SECTION...

Страница 146: ...Do not let excess grease collect on or around parts particularly when operating in sandy areas The illustrations below shows lubrication points The chart gives the frequency of lubrication in hours b...

Страница 147: ...MAINTENANCE RX96 03 09 Maintenance Section 5 3 2009 Alamo Group Inc MAINTENANCE...

Страница 148: ...MAINTENANCE RX96 03 09 Maintenance Section 5 4 2009 Alamo Group Inc MAINTENANCE...

Страница 149: ...added until it runs out Test Plug hole Figures MntP R 0047 MntP R 0048 Required lubricant is NLGI 000 Grease P N 00765444 The outer gearbox capacity is three quarts and the center gearbox has a five q...

Страница 150: ...bearings every 20 hours Figure Mnt R 0252 DRIVELINE SHIELD REMOVAL The Driveline Integral Shields should not become dented or otherwise damaged The Integral Shield Assembly has a Nylon Bearing at each...

Страница 151: ...ly position and remove half shield Remove bearing ring FIGURE MNT R 0038 2 To assemble outer CV driveline grease yoke groove and inner profile tube Attach bearing ring on groove with recesses facing p...

Страница 152: ...rsonal injury or damage to cutter BLADE SERVICING Inspect blades before each use to determine that they are properly installed and in good condition Replace any blade that is bent excessively nicked w...

Страница 153: ...harpen blades by grinding DO NOT heat and pound out edge Do not sharpen blade to a razor edge but leave a 1 16 blunt edge Do not sharpen back side of blade Avoid personal injury Always block the cutte...

Страница 154: ...long bar inserted through blade bolt access hole with end against rotor bar Strike opposite end of bar with sledge hammer Rotate blade carrier 180 degrees and repeat process until carrier breaks loose...

Страница 155: ...to 450 ft pounds Install cotter pin and spread Always recheck gearbox output shaft slotted blade carrier retaining nut torque after a few hours operation Avoid personal injury Do not work under cutte...

Страница 156: ...k load and protect the driveline After the first hour of operation the slip clutch should be checked for overheating After this first check the slip clutch should be checked weekly or anytime there is...

Страница 157: ...sure the clutch will slip and give the overload protection required 1 Loosen nuts Figure Mnt R 0251 on springs until the springs can freely rotate yet remain secure on bolts 2 Attach mower to tractor...

Страница 158: ...d parts Make replacements immediately 5 Store the cutter in a clean dry place with the cutter housing resting on blocks 6 Use spray touch up enamel where necessary to prevent rust and maintain the app...

Страница 159: ...THE GEARBOX AND SUB ASSEMBLIES TO PREVENT INJURIES TO HANDS AND FEET DUE TO INADVERTENT DROPPING OR FALLING OVER ALWAYS WEAR SAFETY GLASSES AND GLOVES TO PREVENT EYE AND HAND INJURY WHEN CHISELING OR...

Страница 160: ...PTION 1 2 Seal 2 2 Cap Side 3 1 Gear 14 Tooth 4 1 Spacer 5 2 Pipe Plug 6 1 Shaft 7 1 Housing 8 4 Bearing 9 24 Lockwasher 10 24 Bolt 11 AR Gaskets includes 0 40 0 25 0 30 12 1 Cap Hub Input 13 1 Adjust...

Страница 161: ...ed end of shaft 16 to remove from hub Step IV Press bearing cone 8 from shaft 16 Step V Remove bearing cups 8 from hub housing Step VI Remove 8 bolts 10 from one side cap 2 Tap on opposite side shaft...

Страница 162: ...3 Proper rolling torque should be 10 to 12 inch pounds If preload is to tight shims must be added under side cap opposite gear Step VI Input Hub Assembly Press bearing cups into hub making sure they...

Страница 163: ...PTION 1 2 Seal 2 2 Cap Side 3 1 Gear 14 Tooth 4 1 Spacer 5 2 Pipe Plug 6 1 Shaft 7 1 Housing 8 4 Bearing 9 24 Lockwasher 10 24 Bolt 11 AR Gaskets Includes 0 40 0 25 0 30 12 1 Cap Hub Input 13 1 Adjust...

Страница 164: ...port the gearbox and sub assemblies to prevent injuries to hands and feet due to inadvertent dropping or falling over Always wear safety glasses and gloves to prevent eye and hand injury when chiselin...

Страница 165: ...2 Input Cap Gasket 10 10 2 Input Cap Gasket 25 11 1 Gear Mounting Spacer 12 1 Output Spacer 13 1 Output Cap 14 1 Lockwasher 15 3 Bolt 16 1 Cotter Pin 17 1 Flanged Nut 18 1 Output Oil Seal 19 Output Ca...

Страница 166: ...Gear and Bearing Cones item 27 still on it Inner Bearing Cone may stay in Housing and Outer Bearing Cone should come off with front Bearing cover Step VII Remove Inner Bearing Cone Inner Spacer item 3...

Страница 167: ...3 into Main Housing from the bottom NOTE Direction bearing cup must be installed Insert spacer item 12 Install lower bearing cup item 23 into main housing and seat firmly against spacer item 12 STEP I...

Страница 168: ...ing Cone is seated into Inner Bearing Cup Rotate output shaft back forth slightly to determine approx gear back lash If backlash seems large it will be necessary to remove a shim item 7 or 8 If not en...

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Страница 170: ...labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportatio...

Страница 171: ...to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seatbelt if the tractor has a ROPS 2 Where possible avoid operating the tractor near ditches embankments and hole...

Страница 172: ...RX96 SOM 3 09 Printed in USA P N 00779481C...

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