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MAINTENANCE

VERSA PRO 03/09

Maintenance Section 5-19

MAINTENANCE

LIFT CYLINDERS

DISASSEMBLY OF LIFT CYLINDER

For part numbers and illustration, refer to the Parts Listing section.
1.

Disconnect hoses at cylinder. Cap all hoses to prevent fluid contamination. Remove cylinder from unit.

Remove reducer bushing and snap ring which retains the rod guide. Remove rod guide, rod, and piston.

Remove guide and piston from rod.

Replace all "O" rings, back-up washers, and rod wiper. Inspect rod, guide, piston, and body for damage.

Clean inside of cylinder with mineral spirits. DO NOT wipe dry; air dry instead. Lint, dirt, and, grit can cause

immediate or premature failure.

Lubricate all parts with clean hydraulic oil and reassemble.

Reinstall cylinder with stop located on the upper side, to prevent bending the rod.

Содержание 803350C

Страница 1: ...830 372 3551 Email parts alamo industrial com FLAIL MOWER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover VERSA PRO ...

Страница 2: ... safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial N...

Страница 3: ...own this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact yo...

Страница 4: ...EMA Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased DealerSalesperson Dealership Name DealershipLocation Mail to AEM Video Services 1502 E Walnut street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEMVideo alamo group com ...

Страница 5: ...CHMENT 3 6 LIFT FRAME TO MOWER 3 6 ELECTRICAL CONNECTION AT TRACTOR 3 7 ELECTRICAL CONNECTION AT MOWER 3 7 CENTER MOWER ASSEMBLY 3 8 CENTER MOWER ASSEMBLY 3 9 CENTER MOWER ASSEMBLY 3 10 INSTALLATION OF CENTER MOWER 3 11 HYDRAULIC CONNECTIONS 3 12 HOSE CONNECTION AT TRACTOR 3 13 HYDRAULIC CONNECTIONS TO CYLINDER 3 14 HYDRAULIC CONNECTIONS TO FILTER 3 14 HYDRAULIC CONNECTIONS TO PUMP 3 14 HYDRAULIC ...

Страница 6: ...DISCONNECTING THE MOWER FROM THE TRACTOR 4 31 MOWER STORAGE 4 33 TRANSPORTING THE TRACTOR AND IMPLEMENT 4 33 Transporting on Public Roadways 4 35 Hauling the Tractor and Implement 4 37 TROUBLESHOOTING GUIDE 4 38 MAINTENANCE SECTION 5 1 DAILY CHECKS 5 2 LUBRICATION INFORMATION 5 3 CHANGING HYDRAULIC SYSTEM FILTER 5 4 GENERAL 5 7 REPLACING CUTTER UNIT DRIVE BELTS 5 7 ADJUSTING CUTTING HEIGHT 5 7 ROL...

Страница 7: ...E EXTERNAL COIL SPRING CLUTCH 5 20 TO CLEAN AND INSPECT 5 20 TO REASSEMBLE 5 20 TO ADJUST 5 20 MACHINE IS STORED OUTSIDE FOR 30 DAYS OR MORE 5 22 VERSA PRO TANK FILLING INSTRUCTIONS 5 23 Cylinder Rod Maintenance 5 23 STORAGE 5 24 PROPER TORQUE FOR FASTENERS 5 24 ...

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Страница 9: ...Safety Section 1 1 2009 Alamo Group Inc SAFETY SECTION ...

Страница 10: ...d are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situation that if not...

Страница 11: ...rawl under a raised Implement supported solely by the Tractor 3 Point hitch Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death Always securely block up the Implement before crawling underneath to perform repairs and service S3PT 19 Never operate the Tractor or Implement until you have read and com pletely understand this Manual the ...

Страница 12: ...or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others SG 25 NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to opera...

Страница 13: ...of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding SG 38 Do not put hands or feet under mower decks Blade Contact can result in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up SGM 09 Always keep a careful lookout and use ext...

Страница 14: ...actor engine Inspect the Mower to determine the source of the vibration If Mower blades are missing or damaged replace them immediately Do not operate the mower until the blades have been replaced and the Mower operates smoothly Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities To reduce the possibility of p...

Страница 15: ...eir presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOV...

Страница 16: ...able to clearly see these type of items discontinue mowing SGM 1 There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush and in heavy weeds The Blades of this Mower can throw objects if shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the...

Страница 17: ...pected and removed debris or foreign material SGM 08 Do not mow with two machines in the same area except with Cab tractors with the windows closed SGM 11 Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing the Mower and Tractor Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with ...

Страница 18: ... sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected a...

Страница 19: ... slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement S3PT 17 Before operating the Implement check to make sure the Implement input ...

Страница 20: ...cs of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed ...

Страница 21: ...c pressure prior to doing any maintenance or repair work on the Implement Place the Implement on the ground or securely blocked up disengage the PTO and turn off the tractor engine Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work S3PT 09 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implem...

Страница 22: ...erious injury or even death SG 35 Use caution and wear protective gloves when handling sharp objects such as blades knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn SG 37 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain G...

Страница 23: ... of the property you will be working on Take time to make yourself aware of any area underground lines or cables Contact with buried lines or cable could result in serious injury or death STL 1 In wet conditions where there is a likelihood of material collecting on the Implement make certain that this material is removed before traveling on public roadways STL 7 In addition to the design and confi...

Страница 24: ...romote safe operation Damage to the decals may occur while in shipping use or reconditioning Alamo cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Alamo dealer to order replacement decals ...

Страница 25: ...0432 3 INSTRUCT Genuine ALAMO Flail Parts 18 002023 3 INSTRUCT Cutting Height Adjustment 19 000108 3 INSTRUCT Flail Operation 20 000678 2 INSTRUCT Grease Fitting Inside 21 002490 3 INSTRUCT Wing Unit Lube Chart 22 02962748 2 INSTRUCT On Off Solenoid Switch 23 02965093 1 INSTRUCT Do Not Overspeed Engine 24 00763977 1 INSTRUCT Notice to Owner 25 001650 1 LOGO ALAMO 7 5 x 7 26 001651 4 LOGO ALAMO IND...

Страница 26: ...ad English please find someone who knows how to read English P N 00725746 DANGER Stay clear when lowering or raising wings P N 00753840 DANGER Guard Missing Do Not Operate If you see this decal Do Not Operate the mower until the shield has been replaced P N 00756004 DANGER Rotating Driveline Keep Away Contact can cause death P N 00756005 ...

Страница 27: ...paired and replaced when damaged so that machine stays in safe condition P N 00756007 WARNING Never use your hand to check for oil leaks Always use paper or cardboard P N 00756059 DANGER Keep Away Rotating Blades P N 00756485 DANGER Make certain that drivelines are correct length and are securely attached P N 00756494 ...

Страница 28: ...58194 DANGER Crushing and Pinch Points Moving machiney parts can pinch or crush or fall which may cause injury or death P N 02962765 DANGER Keep Away If front deflector shield is removed from flail housing serious injury to or amputation of hands feet or limbs may occur from blades contact Always make sure that all shields are in place at all times P N 002425 WARNING Pressurized Tank 03200437 ...

Страница 29: ...Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV P N 03200347 Red Relector Tape P N 99203 Yellow Relector Tape P N 99204 INSTRUCTIONS Use only DEXTRON TYPE A Automatic Transmission Fluid Maintain ATF Level within the height of the sight glass P N 03200286 ...

Страница 30: ...MPORTANT Use ALAMO Genuine Flail Parts P N 03200432 Cutting Height Adjustment Chart P N 002023 Instructions to properly lubricate and check mower for potential problems prior to operation P N 000108 Information that Grease Fitting is present and must apply grease P N 000678 ...

Страница 31: ...ot over speed the engine When using the mower attachment operate tractor at the engine speed which will deliver 540 PTO RPM on Tachometer Over speeding the engine and pump when operating the mower will overheat and rapidly ruin the oil which will decrease the life of the hydraulic components P N 02965093 Operator s Manual with repair parts and warranty was attached to this implement during final i...

Страница 32: ...SAFETY VERSA PRO 03 09 Safety Section 1 24 2009 Alamo Group Inc SAFETY ALAMO NAME LOGO P N 001650 ALAMO INDUSTRIAL LOGO P N 001651 NAME LOGO Alamo Industrial P N 02960766 NAME VERSA PRO P N 002489 ...

Страница 33: ...ns Following instructions will assure the safety of the operator and unit P N 002505 INFORMATION 8 Hour Lubrication Chart P N 001830 PELIGRO Spanish Translation for Driveline Safety P N 00773723 INSTRUCTIONS Read Operator s Manual and Understand before operating Tractor and Implement P N 02977417 ...

Страница 34: ...Y VERSA PRO 03 09 Safety Section 1 26 2009 Alamo Group Inc SAFETY Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from your dealer P N 00776031 ...

Страница 35: ...e operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual...

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Страница 81: ...Introduction Section 2 1 2009 Alamo Group Inc INTRODUCTION SECTION ...

Страница 82: ...oting Guide helps diagnose difficulties with mower and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operat...

Страница 83: ...mmends the use of Chain Guards Deflectors or Solid Skirts for Agricultural purposes as well to reduce the risk of property damage serious bodily injury or even death from objects thrown out by or from contact with the Cutting Blades Mower Orientation Front and rear and left and right are determined by the normal direction of travel the same as your automobile At least 20 of the tractor s total wei...

Страница 84: ... Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the Mower Mail promptly using the return envelope included with the Operator s Manual NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the mower 3 Record the Mower Model and Serial Numbers on the Warranty...

Страница 85: ...Assembly Section 3 1 2009 Alamo Group Inc ASSEMBLY SECTION ...

Страница 86: ...he oil level in the reservoir before start up Care should be taken when filling the reservoir to prevent contamination of the hydraulic system Always use new hydraulic fluid when filling the system USE ONLY UNIVERSAL TRACTOR HYDRAULIC OIL IN THE HYDRAULIC SYSTEM Reference to the left or right side is determined while standing in the rear facing in the direction of travel TRACTOR PREPARATION 1 Remo...

Страница 87: ...or hoist and attach the Jack stands Raise Jack stands until the Mainframe is raised to approximately 18 Align the Attachment Frame 3 lugs with Mainframe install the Pins 4 and retain with 1 2 x 1 3 4 bolts 5 flatwashers 6 and locknuts 7 Install the Axle Mount Bars 8 and retain with Pins 9 and Cotter Pins 10 NOTE It will be necessary to lower tank assembly in order to install pin 4 ...

Страница 88: ...el height Drive Tractor into Attachment Frame and align with the Tractor Attachment Frame Mounts 2 Retain with bolt 3 and locknut 4 ASM FL 0099 Attach the Axle Mount Bars 5 to the Tractor lugs with Pins 6 and Lynch Pins 7 ASM FL 0100 Attach the Down Links 8 to the Mainframe with Pins 9 and Lynch Pins 10 ASM FL 0101 NOTE Adjust down links to 28 pin center ...

Страница 89: ...e installed with their heads facing away from the cuttershaft pulley On the left wing the heads of the knife pins must face the cut tershaft pulley FOR REVERSE ROTATION On the right wing and center unit all knife pins must be installed with their heads facing toward the cuttershaft pulley On the left wing the heads of the knife pins must face away from the cut tershaft pulley This will locate cott...

Страница 90: ...frame 5 retain with pin 6 and with pin 7 Secure all pins with 1 2 x 1 1 2 bolt and 1 2 nut ASM FL 0103 Pin 3 will be secured with bolt that also secures pin for cylinder LIFT FRAME TO MOWER Align toplink 1 to mower lugs 8 retain with pin 9 and lock with cotter pins 10 Align lift frame 4 with lugs at bottom of mower retain with pivot pin 11 and lock with nut 12 ASM FL 0103 NOTE Use a thread locking...

Страница 91: ...spade terminals of switch Connect power wires to ignition switch at accessory terminal ASM FL 0105 Connect ground wire to ground ASM FL 0105 Wire harness should then be routed through console then through hole underneath seat at pivot point Wire harness should then exit at hydraulic hoses connection at front of tractor Connect wire harness from tractor to the wire harness from mower Refer to elect...

Страница 92: ... 8 2009 Alamo Group Inc ASSEMBLY CENTER MOWER ASSEMBLY Attach the right and left Overarms 1 to the cutterhousing Secure with 5 8 x 1 3 4 bolts 2 and locknuts 3 Attach the A Frame Weldment 4 to the Overarms with bolts 2 and locknuts 3 ASM FL 0108 ...

Страница 93: ...wo fasteners b Slide bearing housing Bolt into proper holes in outboard bearing plate c Attach gearbox and mounting bracket to gearbox mounting frame Secure with 5 8 NC x 1 1 4 Bolt upper gearbox feet and 5 8 NC x 1 1 2 Bolt lower gearbox feet and Lockwashers Torque to 170 ft lbs Typ d Secure bearing housing to bearing plate with previously removed fasteners IMPORTANT If extension shaft does not l...

Страница 94: ...ghtly grease shaft Install key and drive shaft pulley Do not secure at this time ASM FL 0052 2 Align all three pulleys Use spacers and shims provided to achieve alignment then secure idler arm assembly with cotter pin Secure drive shaft pulley with fasteners removed in Step 1 above 3 Install drive belt ASM FL 0053_A 4 Attach spring One end is inserted in idler arm spring arm hole the other end is ...

Страница 95: ...s Attach the other end of the toplink to the mainframe Install 1 x 4 bolt through safety chain and retain with 1 locknut 3 Continue with driveline by aligning slipclutch and gearbox shaft and slide slipclutch in and tighten bolt On the other end of driveline pull slide collar back slip into speed increaser shaft and release slide collar Move driveline in and out to insure driveline is secure 4 Lev...

Страница 96: ...ve two types of fittings solid or swivel Some hoses have solid fittings on both ends others have a solid fitting and a swivel fitting Hoses with two solid fittings will fit into either a outer solid thread or a swivel adapter union When installing either type hose solid fittings must be installed first then install the swivel end of the hose The VERSA PRO hydraulic system incorporates three basic ...

Страница 97: ...rly connect hydraulic hoses to tractor connect right wing hose P N 02839000 1 and left wing hose P N 02839000 2 ASM FL 0112 2 Connect center lift hose P N 02964451 3 to connection at center of tractor ASM FL 0112 This should be the remote valve with Float position Always operate front mower in float detent position ...

Страница 98: ... rod end HYDRAULIC CONNECTIONS TO FILTER Connect return hose P N 002479 from right wing mower to elbow at filter identified as A Left wing mower will use hose P N 002477 and will be connected to Tee identified as B ASM FL 0113 HYDRAULIC CONNECTIONS TO PUMP Connect right wing hydraulic motor to pump using hose P N 002480 identified by C Left wing motor will use hose P N 002478 identified as D ASM F...

Страница 99: ...hoses to left side mower use hose P N 002477 identified as B This hose comes from filter at tank Hose P N 002478 from pump to motor identified as D ASM FL 0115 Right Wing Hydraulic Motor To connect hydraulic hoses to right side mower use hose P N 002480 identified as C ASM FL 0116 This hose comes from pump Hose P N 002479 filter at tank identified as A ...

Страница 100: ...illing may result in oil being discharged through the air filter on top of the hydraulic tank Start the tractor and PTO and run it for 2 minutes and then turn it off Again check the oil level in the sight gauge If the oil level is in the sight gauge the unit is ready to run If no oil is seen add oil to bring the level up to the sight gauge Remove all foreign objects and stand clear of cutter units...

Страница 101: ...Operation Section 4 1 2009 Alamo Group Inc OPERATION SECTION ...

Страница 102: ...is implement without all shields in place and in operational condition The operator must be familiar with mower and tractor operation and all associated safety practices before operating the mower and tractor Proper operation of the mower as detailed in this manual will help ensure years of safe and satisfactory use of the mower IMPORTANT To avoid mower damage retorque all bolts after the first 10...

Страница 103: ...4 1 2 x 5 16 Wall Cuttershaft 1 5 16 Bore Greasable Self aligning Cuttershaft Bearings 60 HP Gearbox 6 Adjustable Rear Roller 1 2 to 6 Cutting Height Available in Fine or Coarse Cut Front and Rear Safety Deflectors Belt Drive from Gearbox to Cuttershaft with Automatic Spring Tension The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation see Mower...

Страница 104: ...upervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQU...

Страница 105: ... a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Power Unit equipped with an approved operator Roll Over Protective Structure ROPS Always wear seat belts Serious injury or even death could result from falling off the Power Unit particularly during a turnover when the operator could be pinned under the Opera...

Страница 106: ...nes on the driveline yoke and PTO output shaft Those operating at 540 RPM will have a 6 spline shaft and those operating at 1000 RPM will have a 21 spline shaft or a 1 3 4 20 spline shaft Refer to the tractor owner s manual for instructions to change PTO speeds on models that operate at more than one speed If operating an older model tractor where the tractor s transmission and PTO utilize one mas...

Страница 107: ...d be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 Never allow children or other persons to ride on the Power Unit or Implement Falling off can result in serious injury or death SPU 16 Never allow children to operate or ride on the Power Unit or Implement SPU 17 2 2 Dismounting the Tractor Befo...

Страница 108: ...he tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuitting the starter solenoid CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or on blocks Place a block in front of ...

Страница 109: ... HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure SG 15 4 SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation A properly set mower will make a more uniform cut distribute clippings more evenly require minimal tractor work and follow the co...

Страница 110: ...tuck roller could drop unexpectedly and cause injury 5 Use lifting device to reposition cutter housing to desired cutting height Align bracket holes with cutter housing then reinstall hardware 6 Lower cutter housing to the ground and remove lifting device 7 Set cutting height according to procedures above for remaining two cutter sections Make sure that all three rollers are set at the same height...

Страница 111: ... minimum profile engagement of 8 must be maintained Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades SRM 07 When attaching the Implement input driveline to the Tractor ...

Страница 112: ...ition 3 Pull driveline apart and reattach yoke to PTO shaft 4 Hold driveline sections parallel to one another and measure back 1 from yoke of each shaft and place mark on opposite section Cut this length off with a saw 5 Round off all sharp edges and debar 6 Thoroughly grease then reinstall the driveline 7 Recheck for proper operation Engagement Check Procedure 1 With the driveline attached positi...

Страница 113: ...ation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immedi ate entanglement injury or death S3PT 11 DO NOT ...

Страница 114: ...e coolant level and condition Power brake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points Air filter condition OPS U 0030 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condit...

Страница 115: ...egible decals OPS U 0011 Check that the main driveline is securely attached to the tractor and the locking collar is seated in the groove of the PTO shaft Ensure the mower A Frame is securely attached to the tractor s 3 point hitch with a proper size bolt and secured nut Ensure that a properly rated safety tow chain is equipped securing the mower to the tractor OPS F 0037 KEEP AWAY FROM ROTATING E...

Страница 116: ...and replenish if needed NOTE Do not fill the tank with oil above the level of the sight gauge Overfilling the tank with oil after initial filling may result in oil being discharged through the air filter on the top of the hydraulic tank Perform scheduled lubrication as specified in the maintenance section OPS F 0040 Inspect cutter knives and knife pins for looseness and excessive wear Make sure th...

Страница 117: ...ug nut torque OPS F 0042_A Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure...

Страница 118: ...ety decals are in place and legible The Mounting frame bolts are in place and tight The Wing connection bolts pins are tight The Hydraulic Cylinders pins are tight The Hydraulic Pump hose connections are tight The Hydraulic Valve hose connections are tight The Hydraulic Valve controls function properly There are no leaking or damaged hoses The Hydraulic Oil level is full Blades are not broken chip...

Страница 119: ... SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3 point hitch is in good condition The...

Страница 120: ...t low engine PTO speed and run the mower for a short period until all air is removed from the hoses Keep all person s well clear of mower since blades can throw objects with great velocity for a considerable distance KEEP CLEAR Check the fluid level in the Hydraulic Tank and add oil if required As the air has been forced out of the Hoses it goes into the Hydraulic Tank and reduces the volume of oi...

Страница 121: ...rough the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly con...

Страница 122: ... not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch ...

Страница 123: ...ch is in the OFF position With tractor engine running pull LIFT control lever rearward until wing is fully retracted in and there is no tension on the transport link Take clip pin from the pin holding the transport link and cylinder on the actuator Once transport link has been freed move transport link to the welded holding bracket on the frame Finally slowly lower the wing down to the ground and ...

Страница 124: ...how the tractor with an attached blade or rake handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the unit is increased Allow additional clearance for the units when turning To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground c...

Страница 125: ... in possible damage and premature wear When confronted with an incline or ditch do not approach from an angle which is perpendicular or straight on as damage to over collapse of the driveline may occur When crossing such terrain the wings should be fully lowered for a lower center of gravity and added stability Inclines and ditches should be approached along a line which is at an angle as shown Th...

Страница 126: ...s to give the correct ground speed As often as possible stop mowing when other people are passing by Although the Mower is shielded to prevent objects from being thrown out by the blades no one shield device is 100 effective The safest possible course is the only sensible approach to the problem of endangering a passerby The operator has greater knowledge of the dangers of being around this Mower ...

Страница 127: ...d result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 Before mowing inspect the area to make sure there are no foreign objects that the mower blades could hit or become entangled with Remove all foreign objects and debris If objects are too big to remove mark ...

Страница 128: ...ow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workablecondition Mower sections or Wings are running close to and parallel to the ground withoutexposed Blades Passerby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks...

Страница 129: ...eed 9 Operating the Mower Only operate the mower from the tractor operator s seat with the seatbelt securely fastened on a ROPS or cab equipped tractor The mower is designed for cutting grass and small weeds Sharp blades will produce a cleaner cut and require less power Travel at a speed that allows the mower sufficient time to cut through the vegetation and maintain the PTO operating speed to pre...

Страница 130: ...e no persons behind the mower and use extreme care when mowing in reverse Mow only at a slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing the Mower and Tractor Equip...

Страница 131: ... not engage or disengage the cutterheads at a high RPM unless there is an emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS U 0016 Always shut the Tractor complete...

Страница 132: ...sconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points To disconnect the rear mower first extend the tractor 3 point hitch top link to remove tension on the top link hitch pin When the pin is loose and easy to rotate remove the pin from the mower Next remove both lower hitch pins OPS F 0055 After disconnecting the 3 lift points remov...

Страница 133: ...intain the appearance of the mower It is critical that the driveline clutch slip when an obstacle or heavy load is encountered to avoid mower and or tractor damage If the mower sits outside for an extended period of time or is exposed to rain and or humid air the clutch lining plates must be inspected to ensure they are not frozen together from rust or corrosion If the mower has been exposed to su...

Страница 134: ...e the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Raise the mower section and ensure transport lock is engage OPS F 0057 Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especial...

Страница 135: ... 0019 Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH STI 06 Never allow children or other persons to ride on the Tractor or Implement Falling off...

Страница 136: ...kits and modifications available to upgrade the lighting on older tractor models OPS U 0021 When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public ro...

Страница 137: ... both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing device...

Страница 138: ...ety switch or low cuttershaft speed 2 Electrical problem Trace electrical circuit for short 3 Bad solenoid Replace solenoid coil Insufficient cutting power 1 Drive belts slipping Readjust belt tension and check idler springs 2 Bound shaft Free the shaft 3 Relief valve setting to low Adjust relief valve 4 Solenoid spool will not Replace valve cartridge shift completely 5 Worn pump or motor Replace ...

Страница 139: ...nse to 1 Air in system Replace fuse acceleration or Adjust or replace safety switch deceleration Replace belts 2 Internal pump or motor Disassemble inspect and wear or damage repair Motor turns while unloaded 1 Scored back plate Remove backplate and examine but slows down or stops surface condition of flat area when load is applied if scored replace backplate Do not Lap 2 Scored or worn piston Dis...

Страница 140: ...ssive case drain Excessive internal wear Disassemble motor inspect parts and replace as necessary Case drain flow should not exceed 1 5 GPM at full pressure Mower heads scalping 1 Center unit top link Level front unit so that skid shoes out of adjustment are level with ground 2 Cutting height set to low Raise cutting height ...

Страница 141: ...Maintenance Section 5 1 2009 Alamo Group Inc MAINTENANCE SECTION ...

Страница 142: ...efore the start of the next season The gearbox is shipped with the proper amount of SAE No 90 extreme pressure lubricant Maintain the level of this oil at the lower 1 8 pipe plug on the gearbox cover LUBRICATE MOWER BEFORE INITIAL USE 2 Before each day s use follow this procedure Visually check the unit and make certain all items are properly tightened NOTE Cutter unit belt tension is maintained b...

Страница 143: ...r making adjustments Do not let excess grease collect on or around parts particularly when operating in sandy areas The illustrations below shows lubrication points All points should be lubricated daily under normal operating conditions Severe or unusual conditions may require more frequent lubrication Mnt FL 0077 Use an SAE multi purpose lithium type grease for all location shown Be sure to clean...

Страница 144: ...ING HYDRAULIC SYSTEM FILTER A large capacity filter is located on top of the hydraulic oil reservoir Mnt FL 0078 The filter will trap particles which are 001 inch or larger The filter needs to be changed after the first 10 hours of operation and every 200 hours or every 12 months thereafter ...

Страница 145: ...R Cont d 1 Clean the filter cover to prevent dirt from entering tank 2 Loosen the four bolts on the filter cover Mnt FL 0004 Remove one bolt from the filter to aid in removing the filter cover Mnt FL 0005 3 Push the filter cover down and slowly twist the filter cover off Mnt FL 0006 4 Remove filter spring Mnt FL 0007 ...

Страница 146: ...IC SYSTEM FILTER Cont d 5 Remove filter Inspect material trapped by the filter It can indicate parts wear in the system Mnt FL 0008 6 Install the new filter 7 Reinstall filter spring and filter cover Replace the one bolt which had previously been removed Tighten all bolts in an even manner Mnt FL 0079 ...

Страница 147: ...securely 2 Remove belt guard 3 Remove idler arm spring 4 Remove extension shaft housing mounting bracket front bolt and loosen rear bolt 5 Remove motor mounting bracket front bolt and loosen rear bolt 6 Pivot motor mounting bracket assembly Remove old belts and install new ones 7 Reinstall front mounting bolt then secure motor mounting bracket to unit 8 Reinstall idler arm spring and belt guard AD...

Страница 148: ...aring and housing assemblies proceed to step 8 4 Remove grease fitting from the top of bearing housing 5 Remove bearing from housing By rotating Bearing 90 degree sideways and line up with notches in Bearing Housing then pull out 6 Install new bearing into housing Bearing must be installed with grease hole in bearing aligned with grease fitting hole in housing 7 Reinstall grease fitting to housing...

Страница 149: ... cutterhousing then remove bearing and housing assembly NOTE There are two tapped holes in the housing which can be used to pull bearing and housing assembly out by using special tool No 701627 6 Using a jack to align parts install bearing and housing assembly to cutter unit and make certain that bearing setscrew is located in keyway on cuttershaft Grease bearing and install cap over fitting If on...

Страница 150: ...n remove bearing and housing assembly Refer to Illustration 11 NOTE There are two tapped holes in the housing which can be used to pull bearing and housing assembly pull by using special tool No 701627 12 Using a jack to align parts install inboard bearing and housing assembly to cutter unit Grease bearing and install cap over fitting 13 Reinstall key and pulley Secure with cuttershaft fasteners 1...

Страница 151: ...esent inlet port into the outlet port of the motor Re install manifold block but do not change the position Install case drain hose CENTER MOWER To change direction of cuttershaft rotation for the center mower three parts are required A belt guard an outboard bearing plate and a idler pulley arm Consult parts book for these part numbers Remove the cuttershaft and turn 180 deg remove the gearbox cu...

Страница 152: ...the VERSA PRO Refer to Mnt FL 0077 Section 5 3 5 Change the hydraulic filter and fill the reservoir to the sight glass with new hydraulic oil Refer to 2 5 for specifications Remove all objects from and stand clear of the front of the cutter unit DO NOT GET NEAR ROTATING KNIVES 6 Turn mowers off then start tractor and run engine at low idle Operate the cylinder turn cutter units on ONLY when mowers...

Страница 153: ...t contamination of the hydraulic system 3 Remove the two bolts which attach the outer pump to the inner pump flange 4 Remove Pump Lightly oil new O Ring and place on inner pump flange Install the new Pump with the pump drain ports facing Hydraulic Tank 5 Reinstall hydraulic hoses Tighten hose fittings to their proper torque Refer to Torque Chart 6 Reinstall Pump Cover and tighten the four thumb sc...

Страница 154: ...ld be even with the sight glass and checked with the cutter unit in the transport position The oil temperature should not exceed 180 degrees F The oil return hoses are connected to the hydraulic filter on top of the reservoir Oil is returned from cutter unit cooling tubes and filtered before entering the hydraulic reservoir SOLENOID CONTROL VALVE A CONTROL VALVE B SOLENOID The solenoid control val...

Страница 155: ...aged The following procedure should be used if the spring is to be removed from the piston block assembly The spring is highly compressed and the snap ring should not be removed without first compressing the spring The following parts will be needed to disassemble the piston block 2 ea 3 8 I D x 1 1 8 O D flat washer 1 ea 3 8 x 3 1 4 N C capscrew 1 ea 3 8 N C nut Place one of the flat washers over...

Страница 156: ...ct the thrust bearing and thrust washers for wear 10 Inspect the needle bearing in the housing If the needles are free of excessive play and remain in the bearing cage there is no need to replace the bearing REASSEMBLY 1 Clean all parts in a suitable solvent Lubricate all critical moving parts before reassembly If necessary install new needle bearing in housing with numbered end of bearing outward...

Страница 157: ...piston block The spring is highly compressed and the snap ring should not be removed without compressing the spring The following parts will be needed to disassemble the piston block 2 ea 3 8 I D x 1 1 8 O D flat washer 1 ea 3 8 I D x 3 1 4 N C capscrew 1 ea 3 8 N C nut Place one of the flat washers over the 3 8 x 3 1 4 bolt and place this through the center of the piston block Place the other was...

Страница 158: ...tem oil to lubricate all critical moving parts before assembly 2 Install one snap ring in rear groove of drive shaft Install one thrust washer thrust bearing and second thrust washer on drive shaft Install second snap ring in front groove on drive shaft 3 Replace needle bearing in housing if necessary Install shaft in housing assembly and install washer Oil O D of new shaft seal and press into pos...

Страница 159: ...ve reducer bushing and snap ring which retains the rod guide Remove rod guide rod and piston Remove guide and piston from rod 3 Replace all O rings back up washers and rod wiper Inspect rod guide piston and body for damage 4 Clean inside of cylinder with mineral spirits DO NOT wipe dry air dry instead Lint dirt and grit can cause immediate or premature failure 5 Lubricate all parts with clean hydr...

Страница 160: ...efer to Mnt FL 0083 1 After all parts have been inspected cleaned or replaced as necessary replace components in reverse order from disassembly USING THE NEW IMPROVED DISKS Do not tighten the six Adjusting Nuts and Bolts 1 until assembly is complete TO ADJUST Refer to Mnt FL 0083 1 To adjust Slip Clutch tighten Bolts until the Nut makes contact with Compression Spring 2 After all six Bolts have be...

Страница 161: ...10 1 Pressure Plate 4 00754314 2 Plate with Holes 5 00754202 4 Lining Ring 6 00754301 1 Bushing 7 00754303 8 Spring 8 00755600 2 Nut Bolt 9 00754199 8 Nut Bolt 10 00754201 1 Intermediate Plate SLIP CLUTCH PRECAUTIONS If MOWER is to sit outside FOR 30 DAYS or more and be exposed to rain or humid air the CLUTCHES should be removed and STORED IN A DRY AREA However if CLUTCHES are left outside for 30 ...

Страница 162: ...es and Disks as in A 1 above With PTO engaged and tractor running at HALF THROTTLE let Clutch out rapidly to pop Slip Clutches loose If all Slip Clutches slip as is necessary adjust as is shown at D on other side and you are ready to mow if you have completed all normal maintenance When adding hydraulic oil use only new oil from a sealed barrel Used oil or oil from an open barrel may contain high ...

Страница 163: ...s ready to run no oil is seen add oil to bring the level up to the sight gauge 6 Repeat steps 4 and 5 as required until the oil level stabilizes at the level of the sight gauge Use Hydraulic Oil Chevron 1000 THF or an equivalent Note Your ambient temperature and operating conditions may require a different viscosity oil Please consult the oil manufacturer for proper specifications Cylinder Rod Mai...

Страница 164: ...ake replacements immediately 5 Store the mower in a clean dry place with the mower head resting on blocks 6 Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower PROPER TORQUE FOR FASTENERS The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the pr...

Страница 165: ......

Страница 166: ...labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT...

Страница 167: ...e to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seatbelt if the tractor has a ROPS 2 Where possible avoid operating the tractor near ditches embankments and holes 3 Reduce speed when turning crossing slopes and on rough slick or muddy surfaces 4 Stay off slopes too steep for safe operation 5 Watch where you are going especially at row ends on roads and aroun...

Страница 168: ...VERSA PRO SOM 3 09 Printed in USA P N 803350C ...

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