background image

Effective January 1, 2011

(Equipment with a serial number preface of MB or newer)

This limited warranty supersedes all previous manufacturers

warranties and is exclusive with no other guarantees or

warranties expressed or implied.

LIMITED WARRANTY 

 Subject to the terms and conditions

below, warrants to its original retail purchaser that new

equipment sold after the effective date of this limited warranty is

free of defects in material and workmanship at the time it is

shipped from  factory. THIS WARRANTY IS EXPRESSLY IN

LIEU OF ALL OTHER WARRANTIES, EXPRESS OR

IMPLIED, INCLUDING THE WARRANTIES OF

MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, manufacturer will

repair or replace any warranted parts or components that fail

due to such defects in material or workmanship. Manufacturer

must be notified in writing within thirty (30) days of such defect or

failure, at which time manufacturer will provide instructions on

the warranty claim procedures to be followed.
Manufacturer shall honor warranty claims on warranted

equipment listed below in the event of such a failure within the

warranty time periods. All warranty time periods start on the

delivery date of the equipment to the original end-user

purchaser, and not to exceed one year after the equipment is

shipped to the distributor.

1. 5 Years Parts — 3 Years Labor

* Original main power rectifiers only to include SCRs,

diodes, and discrete rectifier modules

2. 3 Years — Parts and Labor

* Engine Driven Welding Generators

(NOTE: Engines are warranted separately by the

engine manufacturer.)

* Inverter Power Sources (Unless Otherwise Stated)

* Plasma Arc Cutting Power Sources

* Process Controllers

* Semi-Automatic and Automatic Wire Feeders

* Smith 30 Series Flowgauge and Flowmeter

Regulators (No Labor)

* Transformer/Rectifier Power Sources

* Water Coolant Systems (Integrated)

3. 2 Years — Parts

* Auto-Darkening Helmet Lenses (No Labor)

4. 1 Year — Parts and Labor Unless Specified

* Automatic Motion Devices

* CoolBelt and CoolBand Blower Unit (No Labor)

* External Monitoring Equipment and Sensors
* Field Options

(NOTE: Field options are covered for the remaining

warranty period of the product they are installed in,

or for a minimum of one year — whichever is

greater.)

* Flowgauge and Flowmeter Regulators (No Labor)

* RFCS Foot Controls (Except RFCS-RJ45)

* Fume Extractors

* HF Units

* ICE Plasma Cutting Torches (No Labor)

* Induction Heating Power Sources, Coolers, and

Electronic Controls/Recorders

* Load Banks

* Motor Driven Guns (w/exception of Spoolmate

Spoolguns)

* PAPR Blower Unit (No Labor)

* Positioners and Controllers

* Racks

* Running Gear/Trailers

* Spot Welders

* Subarc Wire Drive Assemblies

* Water Coolant Systems (Non-Integrated)

* Weldcraft-Branded TIG Torches (No Labor)

* Wireless Remote Foot/Hand Controls and

Receivers

* Work Stations/Weld Tables (No Labor)

5. 6 Months — Parts

* Batteries

* Bernard Guns (No Labor)

* Tregaskiss Guns (No Labor)

6. 90 Days — Parts

* Accessory (Kits)

* Canvas Covers

* Induction Heating Coils and Blankets, Cables, and

Non-Electronic Controls

* M-Guns

* MIG Guns and Subarc (SAW) Guns

* Remote Controls and RFCS-RJ45

* Replacement Parts (No labor)

* Roughneck Guns

* Spoolmate Spoolguns

Limited Warranty shall not apply to:

1.

Consumable components; such as contact tips,

cutting nozzles, contactors, brushes, relays, work

station table tops and welding curtains, or parts

that fail due to normal wear. (Exception: brushes

and relays are covered on all engine-driven

products.)

2. Items furnished by manufacturer, but manufactured by

others, such as engines or trade accessories. These

items are covered by the manufacturer’s warranty, if

any.

3. Equipment that has been modified by any party other

than manufacturer, or equipment that has been

improperly installed, improperly operated or misused

based upon industry standards, or equipment which

has not had reasonable and necessary maintenance,

or equipment which has been used for operation

outside of the specifications for the equipment.

MANUFACTURER’S PRODUCTS ARE INTENDED FOR

PURCHASE AND USE BY COMMERCIAL/INDUSTRIAL

USERS AND PERSONS TRAINED AND EXPERIENCED IN

THE USE AND MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the

exclusive remedies shall be, at manufacturer’s option: (1)

repair; or (2) replacement; or, where authorized in writing by

manufacturer in appropriate cases, (3) the reasonable cost of

repair or replacement at an authorized service station; or (4)

payment of or credit for the purchase price (less reasonable

depreciation based upon actual use) upon return of the goods at

customer’s risk and expense. Manufacturer’s option of repair or

replacement will be F.O.B., Factory at Appleton, Wisconsin, or

F.O.B. at an authorized service facility as determined by

manufacturer. Therefore no compensation or reimbursement

for transportation costs of any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES

PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE

REMEDIES. IN NO EVENT SHALL MANUFACTURER BE

LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR

CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF

PROFIT), WHETHER BASED ON CONTRACT, TORT OR

ANY OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND

ANY IMPLIED WARRANTY, GUARANTY OR

REPRESENTATION AS TO PERFORMANCE, AND ANY

REMEDY FOR BREACH OF CONTRACT TORT OR ANY

OTHER LEGAL THEORY WHICH, BUT FOR THIS

PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION

OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,

INCLUDING ANY IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS FOR PARTICULAR

PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT

FURNISHED BY MANUFACTURER IS EXCLUDED AND

DISCLAIMED BY MANUFACTURER.

Some states in the U.S.A. do not allow limitations of how long an

implied warranty lasts, or the exclusion of incidental, indirect,

special or consequential damages, so the above limitation or

exclusion may not apply to you. This warranty provides specific

legal rights, and other rights may be available, but may vary

from state to state.

In Canada, legislation in some provinces provides for certain

additional warranties or remedies other than as stated herein,

and to the extent that they may not be waived, the limitations and

exclusions set out above may not apply. This Limited Warranty

provides specific legal rights, and other rights may be available,

but may vary from province to province.

brand_warr 2011

01

Warranty

Содержание Toccotron AC

Страница 1: ...Toccotron AC Processes Description Induction Heating Power Source Induction Heating OM 229 158L 2011 11 File Induction Heating Visit our website at www AjaxTocco com...

Страница 2: ......

Страница 3: ...2 Specifications 11 4 3 Selecting A Location 11 4 4 Tipping 12 4 5 Electrical Service Guide 12 4 6 Connecting 3 Phase Input Power For 460 575 Volt Models 13 4 7 Connecting 3 Phase Input Power For 400...

Страница 4: ...8 4 EMF Information 29 SECTION 9 DIAGNOSTICS TROUBLESHOOTING 30 9 1 Operator Interface Indicators 30 9 2 Limit Conditions 30 9 3 Limit Condition Codes 31 9 4 Fault Conditions 31 9 5 Fault Condition Co...

Страница 5: ...OSHA 29 CFR 1910 147 see Safety Standards Use only nonconductive coolant hoses with a minimum length of 18 inches 457 mm to provide isolation Properly install and ground this equipment according to it...

Страница 6: ...arts such as fans Keep all doors panels covers and guards closed and securely in place Have only qualified persons remove doors panels covers or guards for maintenance and troubleshooting as necessary...

Страница 7: ...ite www nfpa org and www sparky org CanadianElectrical Code Part 1 CSA Standard C22 1 from Canadian Standards Association Standards Sales 5060 Spectrum Way Suite 100 Mississauga Ontario Canada L4W 5NS...

Страница 8: ...les que sols grilles ou chafaudages en position coinc e comme assise genoux ou couch e ou s il y a un risque lev de contact in vitable ou accidentel avec la pi ce souder ou le sol Dans ces conditions...

Страница 9: ...n m tal loign s de la t te de l enroulement pendant le fonctionnement Ne pas toucher aux pi ces chaudes utiliser les outils recom mand s et porter des gants de soudage et des v tements pais pour viter...

Страница 10: ...des malformations cong nitalesou autres probl mes de procr ation Se laver les mains apr s toute manipulation Pour les moteurs essence Les gaz d chappement des moteurs contiennent des pro duits chimiq...

Страница 11: ...bles en les torsadant ou en les attachant avec du ruban adh sif ou avec une housse 2 Ne pas se tenir au milieu des c bles de soudage Disposer les c bles d un c t et distance de l op rateur 3 Ne pas co...

Страница 12: ...sives 3 1 Keep flammables away from heating operation Do not heat near flammables 3 2 Heating sparks can cause fires Have a fire extinguisher nearby and have a watchperson ready to use it 4 Breathing...

Страница 13: ...d the instructions before working on the machine 6 Connect green or green yellow grounding conductor to ground terminal 7 Connect input conductors L1 L2 And L3 to line terminals 194 466 1 2 4 5 3 6 7...

Страница 14: ...Hz Hertz Circuit Protector Output Increase Line Connection I1 Primary Current I2 Rated Current U1 Primary Voltage U2 Load Voltage Read Instructions Three Phase Static Frequency Con verter Transform er...

Страница 15: ...60 V 575 V kVA kW 5 To 30 kHz 35 kW At 100 Duty Cycle 350 A RMS 700 V RMS 35 kW At 100 Duty Cycle 700 A RMS 700 V RMS 2 5 To 50 h 60 A 50 A 40 A 39 37 Length 36 3 4 in 993 mm Width 21 1 2 in 546 mm He...

Страница 16: ...uit Breaker Rating In Amperes 1 Circuit Breaker 1 Time Delay Fuses 2 70 61 45 Normal Operating Fuses 3 80 70 60 Min Input Conductor Size In AWG 4 6 8 8 Max Recommended Input Conductor Length In Feet M...

Страница 17: ...ity and correct hole size Welding Power Source Input Power Connections 2 Strain Relief Route conductors cord through strain re lief and tighten screws 3 Machine Grounding Terminal 4 Green Or Green Yel...

Страница 18: ...Welding Power Source Input Power Con nections 2 Strain Relief Route conductors cord through strain relief and tighten screws 3 Machine Grounding Terminal 4 Green Or Green Yellow Grounding Conductor C...

Страница 19: ...229 158 Page 15 804 597 A 4 8 Power Source Output Connections 1 1 Output Bus Bars Use supplied 1 4 20 nuts to make electrical connections to the output bus bars as required by the specific applicatio...

Страница 20: ...tact closure to A completes 24 volts DC contactor control circuit C D E G Remote Output Control Command reference 10 volts DC Control circuit common Input command signal potentiometer wiper or 0 to 10...

Страница 21: ...on 1 Incycle Common 2 Incycle Normally Closed 3 Incycle Normally Open 4 Auxiliary Common 5 Auxiliary Normally Closed 6 Auxiliary Normally Open 7 Limit Common 8 Limit Normally Closed 9 Limit Normally O...

Страница 22: ...ource e g insulation has broken down on a heating coil causing the conductor to come into contact with the workpiece or a heating coil touches the workpiece causing a short in the output circuit This...

Страница 23: ...otector 1 115 VAC 2 5 A Single Phase AC Receptacle RC1 2 Supplementary Protector CB1 2 5 A The receptacle supplies nominal 115 volts AC auxiliary power Maximum output from receptacle is 2 5 am peres C...

Страница 24: ...em fault condi tion 9 Limit LED LED lights to indicate a system limit condi tion 10 Heat On LED LED lights to indicate the power source out put is energized 11 Run Button Use button to run a heating p...

Страница 25: ...stem Setup screen simultaneously press the Parameters Hz V A kW and Program buttons and the following screen appears on the display Time Resolution Seconds SETUP1 KW Second Alarm No Min 0 Max 9999 KW...

Страница 26: ...is Yes Remote Enable press the Increase or Decrease button to select a remote command source The factory default is No System Lock press the Increase or Decrease button to lock or unlock the operator...

Страница 27: ...ble are Timed Remote or Manual 6 4 1 Time Based Control Time basedcontrol operates the system and controls the heating process based on programmed time and power voltage current or energy values An au...

Страница 28: ...ower selected in the set up screen for a period of up to 99 hours 59 minutes 59 seconds or infinity 6 4 4 Auxiliary Relay The Auxiliary Relay is fully programmable for use in controlling auxiliary equ...

Страница 29: ...5 3 Manual Control Mode Manual Power 0 0 KW CycleTime 00 00 00 Status Stopped During active operation Power shows the actual power delivered from the power source Cycle Time shows the elapsed time in...

Страница 30: ...utton indicator LED illuminates to indicate no heating cycle is in process The display defaults to the Run Status screen from the last program used and the Run Status button indicator LED illuminates...

Страница 31: ...Routine Maintenance Disconnect power before maintaining Maintain more often during severe conditions Check Change Clean Replace To be done by Factory Authorized Service Agent Reference Every 3 Months...

Страница 32: ...Disconnect input power conductors from deenergized supply line BEFORE moving an induction heating power source SIGNIFICANT DC VOLTAGE exists in inverter power sources AFTER removal of input power Turn...

Страница 33: ...he State of California to cause birth defects and in some cases cancer California Health Safety Code Section 25249 5 et seq Battery posts terminals and related accessories contain lead and lead compou...

Страница 34: ...system is outside the range of its optimum operating conditions or parameters Should a limit condition occur during operation the yellow Limit LED will flash to indicate a problem If the active scree...

Страница 35: ...rten extension cable Increase insulation width L09 Output Current Limit Tighten blanket against pipe surface L10 Output Current Limit Increase number of turns Decrease coil space Tighten cable on insu...

Страница 36: ...rvice required F77 Power Source Internal Comm Fault Service required F78 Output Current Sense Fault Check for loose open output connection 9 6 System Diagnostic Screens Additionalsystem diagnostics ar...

Страница 37: ...Therm5 Open not used ExtInt This is the status of the relay contacts for a remote protection device OFF ON The third diagnostic screen is available by again pressing and holding the Run Status button...

Страница 38: ...ct fan motor FM3 1 Current Source Interconnect Board PC4 2 Voltmeter Measure the dc voltage across the bus terminal and bus terminal on PC4 as shown until voltage drops to near 0 zero volts If the cap...

Страница 39: ...ng Out Inside Of Unit Turn Off welding power source and disconnect input power Remove wrapper and be sure input capacitors are discharged Blow out inside of unit Blow out fan motors in right side pane...

Страница 40: ...OM 229 158 Page 36 SECTION 10 ELECTRICAL DIAGRAM Figure 10 1 Circuit Diagram...

Страница 41: ...OM 229 158 Page 37 219 029 B...

Страница 42: ...468 DOOR primary board 1 7 189 491 SPACER hinge 1 8 168 343 HINGE cont polyolefin copolymer 1 9 222 106 BRACKET mtg fan 1 10 FM3 236 263 FAN muffin 24VDC 3000 RPM 130 CFM 1 11 206 270 INSULATOR side...

Страница 43: ...face 1 7 S1 244 920 SWITCH tgl 3pst 40A 600VAC SCR Term Wide TGL 1 8 252 731 LABEL warning read labels on off storage temp 1 9 115 440 STANDOFF no 6 32 14 10 224 143 GASKET meter lens 1 11 228 168 PLA...

Страница 44: ...put block 2 10 228 169 PANEL rear output 1 11 186 523 STRIP mtg output assy 2 12 218 693 ASSY output plate 2 13 229 153 INSULATOR output TOCCOTRON AC 1 14 196 245 ENCLOSURE output 1 15 196 246 ENDPLAT...

Страница 45: ...ANSFORMER hf 1 7 T1 227 065 TRANSFORMER hf 400V model 1 8 216 629 BRACKET fan 1 9 FM1 FM2 222 728 FAN nuffin 48 V 2 10 RC4 115 090 HOUSING PLUG PINS service kit 1 11 217 992 BAFFLE air bottom 1 12 224...

Страница 46: ...p 1 8 PC5 239 257 KIT circuit card assy intrcnct bridge 1 9 208 591 SCREW M 5 8X 12 soc hd torx stl pld sems 12 10 212 038 SCREW M4 7 x 8 5 pan hd phl stl pld 8 11 F1 225 514 FUSE crtg 2 amp 600 V tim...

Страница 47: ...tg hole 1 5 223 120 BLOCK term 115 amp 3 pole screw term 1 6 148 743 LUG univ w scr 600V 2 14 wire 250 stud 1 7 RT1 222 326 THERMISTOR ntc 30 k ohm at 25 deg C 34 in lead 1 8 083 147 GROMMET scr no 8...

Страница 48: ...411 115 093 HOUSING PLUG SKTS SERVICE KIT 3 PLG47 115 091 HOUSING PLUG SKTS SERVICE KIT 1 PLG45 61 131 204 HOUSING PLUG SKTS SERVICE KIT 2 PLG111 112 121 132 141 142 131 054 HOUSING RCPT SKTS SERVICE...

Страница 49: ...no 6 32 x 750 lg 250 hex 7 6 083 147 GROMMET scr no 8 10 panel hole 312 sq 500 high 2 7 RT3 222 327 THERMISTOR ntc 30 k ohm at 25 deg C 24 in lead 1 8 030 170 BUSHING snap in nyl 750 ID x 1 000 mtg ho...

Страница 50: ...G77 119 115 092 HOUSING PLUG SKTS SERVICE KIT 2 PLG17 115 091 HOUSING PLUG SKTS SERVICE KIT 1 PLG18 116 131 056 HOUSING RCPT SKTS SERVICE KIT 2 PLG13 113 162 382 HOUSING PLUG SKTS SERVICE KIT 2 PLG14...

Страница 51: ...RJ45 Replacement Parts No labor Roughneck Guns Spoolmate Spoolguns Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes relays work stat...

Страница 52: ...Name and Serial Style Number Contact your Distributor for Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Owner s Manuals Circu...

Отзывы: