2
|
01252 359760 • ajproducts.co.uk
Contents
INTRODUCTION ............................................................................................................................................................................................................................................2
SAFETY
..................................................................................................................................................................................................................................................2
Installation
............................................................................................................................................................................................................................. 2
Safety labels .......................................................................................................................................................................................................................... 3
Operation Notes - Manual Use ............................................................................................................................................................................................. 4
Operation Notes - Use with Fork Lift or Stacker ................................................................................................................................................................ 4
SPECIFICATIONS ........................................................................................................................................................................................................................................ 4
INSTALLATION INSTRUCTIONS ................................................................................................................................................................................................................ 4
Unpacking the Unit ................................................................................................................................................................................................................ 4
Spring Selection charts ........................................................................................................................................................................................................ 4
Installing the springs ............................................................................................................................................................................................................ 5
Installation the Optional Adjustable feet ............................................................................................................................................................................ 6
OPERATING INSTRUCTIONS ..................................................................................................................................................................................................................... 7
Loading Manually ................................................................................................................................................................................................................. 7
Removing Loads Manually ................................................................................................................................................................................................... 7
Operating Safety - Manual use ............................................................................................................................................................................................ 7
Loading with a Fork Lift ....................................................................................................................................................................................................... 7
Unloading with a Fork Lift .................................................................................................................................................................................................... 7
Moving the Level Loader ...................................................................................................................................................................................................... 7
MAINTENANCE ........................................................................................................................................................................................................................................... 7
Routine Periodic Maintenance ............................................................................................................................................................................................. 7
TROUBLESHOOTING ................................................................................................................................................................................................................................. 8
LIST OF FIGURES.
Fig. 1. Safety Labels .................................................................................................................................................................................................................................... 3
Fig. 2. Pinch Points ..................................................................................................................................................................................................................................... 4
Fig. 3. Fastening points for Optional Adjustable feet .............................................................................................................................................................................. 6
Fig. 4. Level Loader with one spring mounted ......................................................................................................................................................................................... 6
Fig. 5. Bayonet caps ................................................................................................................................................................................................................................... 6
Fig. 6. Reinstall the rotator table ............................................................................................................................................................................................................... 6
Fig. 7. Spring Mounting Positions .............................................................................................................................................................................................................. 6
Fig. 8. Loading Manually ............................................................................................................................................................................................................................ 7
Fig. 9. Unloading Manually ......................................................................................................................................................................................................................... 7
Fig. 10. Loading with a Fork Lift ................................................................................................................................................................................................................. 7
Fig. 11. Unloading with a Fork Lift ............................................................................................................................................................................................................. 7
Fig. 12. Moving the Level Loader ............................................................................................................................................................................................................... 7
Introduction
The Spring Actuated Level Loader is a simple device which will automatically
maintain a load at the ideal height for manual loading and unloading. If a
palletized load is placed on the unit, the unit gradually rises as boxes or parts
are removed. This automatically maintains the top of the load at the correct
working height.
The unit may also be used in another way. An empty Pallet may be placed on the
Level Loader. The unit gradually Lowers as boxes or parts are added. Again, this
keeps the top of the load at the correct height. Complete pallets may be loaded
or unloaded using a fork lift. Each Level Loader unit includes a steel scissor lift
and at least one large compression spring. The springs are chosen to match the
weight and height of a fully loaded pallet. Springs are available fora wide range
of weight and height combinations, The Level Loader also includes a shock
absorber. This eliminates any tendency for the load to bounce on the springs.
This manual contains information to help you to learn about the safe and proper
installation, use, and upkeep of your Level Loader unit. Please be sure that this
manual is available to anyone who uses or services the Level Loader unit.
Level Loader units may be used in a wide variety of industrial settings. The
instructions in this manual are not necessarily all-inclusive, as We cannot
anticipate all conceivable or unique situations. In the interest of safety, please
read this whole manual carefully. Be familiar with the contents of this manual
before you install or use the Level Loader unit. If you are not sure of the proper
procedure to be followed, please call our Products Corporation for more
information.
PalletPat unit.
The Level Loader is a simple device which safe as possible for operators and
service workers.If you take a few common-sense precautions, you will be able
to use the unit safely. However ,the Level Loader is a powerful unit with moving
parts, and is capable of causing personal injury if proper precautions are not
taken therefore throughoutthis manual, we have identified certain hazards
which may occur in the use and servicing of the Pallet Pal unit, and provided
appropriate instructions or precautions which should be taken to avoid these
hazards. In some cases, we have also pointed out the consequences which may
occur if Our instructions or precautions are not followed. we use the following
system of identifying the seventy of the hazards associated with its product:
DANGER!
Immediate hazard which will result in severe
personal injury or death.
WARNING!
Hazard or unsafe practice which could result
in severe personal injury or death.
CAUTION!
Hazard or unsafe practice which could result in minor personal injury or property
damage.
Please read and follow this instruction manual: including all safety instructions
and precautions, carefully and completely.
Figure 1 on page 3 shows the safety labels on this unit. Please be sure that all
of the labels are in place, and are visable to the machine operators. Never paint
over the labels.
If any of the labels are missing, please contact us for replacements.
The safety labels help to protect your workers.
INSTALLATION NOTES
WARNING!
The unit must be installed on a firm, nearlylevel surface. The frame of the
unit must sit firmly on the floor, and the floor must be Ievel. If the frame is not
supported correctly, stresses may develop in the frame. The unit may bind or not
work easily. The rotating ring may not rotate correctly.
Содержание 30035
Страница 4: ...3 035 180 500 ajprodukter se Fig 1 Varningsdekaler ...
Страница 13: ...3 45 59 400 999 ajprodukter dk Fig 1 Advarselsmærkater ...
Страница 22: ...3 67 02 42 00 ajprodukter no Fig 1 Varselmerker ...
Страница 31: ...3 010 32 888 50 ajtuotteet fi Kuva 1 Turvatarrat ...
Страница 49: ...3 67 62 52 72 ajprodukti lv 1 att Drošības ...
Страница 58: ...3 8 5 2 785 980 ajproduktai lt 1 pav Saugos etiketės ...
Страница 85: ...3 22 862 38 76 ajprodukty pl Rys 1 Etykiety bezpieczeństwa ...
Страница 94: ...3 01252 359760 ajproducts co uk Fig 1 Safety labels ...
Страница 103: ...3 01 2811700 ajproducts ie Fig 1 Safety labels ...