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01-2811700 • ajproducts.ie
WARNING!
After the springs are installed, if the springs are not seated correctly, or the twist-
lock caps are not tightened, the parts may pop loose when the unit is used. You
may be hurt, or the load may be damaged.
WheN movING the LeveL LoAdeR
Do not move the Level Loader while it is loaded. This will damage the base
frame of the unit. The pockets on the base frame are designed to support an
unloaded Level Loader, they cannot support any extra weight. See Figure 12
page 7.
Specifications
Load capacity:
180 kg - 2000 kg
Load size:
127 cm wide x 127 cm long x
183 cm high (max.)
Length:
115 cm
Width (base frame):
93 cm
Compressed height:
25 cm
Extended height:
70 cm
Rotating ring, outside diameter:
111 cm
Rotating ring, inside diameter:
102 cm
Net weight:
172 kg, with 3 springs installed.
Installation Instructions
Unpacking the Level Loader
1. Before you start to install the unit, check for local codes and ordinances which
may apply. It is your responsibility to obtain any necessary permits.
2. Please read all of these instructions carefully. Be sure to read and understand
all of the warnings.
3. Inspect the shipping pallet carefully for any damage which may nave effected
the unit. lf you see signs of damage, tell the trucker. Also make a note of this on
the shipping papers which you are asked to sign.
4. Choose the place where you want to use the unit. It is very important that the
Level Loader be set up on a smooth and flat surface. Check the. floor surface
carefully and make sure that it is free of all loose debris and dirt. Using optional
adjustable feet, the unit can compensate for a slightly sloping floor (1:25), but
the surface must be smooth and solid.
CAUtIoN!
The unit must be installed on a smooth flat surface.If the floor is not flat, this can
create stresses in the frame of the unit. The unit may not work properly, or parts
of the unit may wear more qu\ckty than they should. You may be hurt or the load
may be damaged.
5. Position the Level Loader beside the point where the unit will be set up.
6. Remove the banding which secures the unit to the pallet. Remove all packing
material. Shift the unit to the floor. Support the base as you do this.
7. Check to see that the frame of the unit is sitting firmly on the floor. Try to move
or rock tho frame of the unit. The base frame should be stable, and should not
move. Check to see that the base frame is level. (If any part of the frame is more
than 12 mm out of level in relation to any other part, you must install the optional
adjustable feet to level the unit. See the instructions on page 8.)
8. Remove the springs and lay them out on the floor.
Setting up and Installing the Springs.
1. The Level Loader will be preinstalled with one spring and will always have
at least one spring installed. This spring has an orange mark, and is larger in
diameter than the others. This large orange spring is always placed in the front
of the unit. Figure 4, page 6, shows the position of the first spring. The frame of
the unit can handle loads of up to 2000 kg. In order to adapt the unit for different
pallet loads, the springs are changed. The springs are chosen to match the
weight and height of a fully loaded pallet. A unit may have one to three springs.
Each time the pallet weight or pallet height is changed, the springs may also
need to be changed. Table 1 on page 5 show how the springs are selected.
Figure 2. Pinch Points.
operation Notes - manual Use
WARNING!
Never operate the unit if anyone is sitting or riding on the rotating ring.
WARNING!
Never operate the unit if the load is off center. The load may shift, and you may
be injured. This can also damage the unit.
WARNING!
As the unit moves, keep away from the "pinch points" where metal parts meet.
See Fig. 2.
WARNING!
Keep the area around the unit clean. Do not allow any dirt, debris, spilled oil, or
excess grease to collect. These materials may cause you to slip while the unit is
operating, and you may be injured.
WARNING!
Stay clear of the rotating ring when it is moving. As the pallet turns, a part of the
load may rotate around and hit you. Never turn the load when anyone is standing
beside the unit.
WARNING!
Do not try to use this unit with damaged or broken p:allets. Broken pallets may
have boards or nails which hang down below the main part of the pallet. As the
pallet is turned, these boards or nails may catch on the frame of the unit. This
can cause the pallet to stop turning suddenly, causing the load to shift. You may
be injured, and the unit may be damaged. The boards or nails on the bottom of
the pallet should not extend down more than 3 mm.
operation Notes - Use with Fork Lift or Stacker
You must take some special precautions when using a fork lift or stacker with the
unit:
When loading using a fork lift or stacker -
WARNING!
When adding a load to the unit, lower the forks completely before removing the
fork lift. The pallet must be completely supported by the Level Loader. If you do
not do this, the load may be dropped when you remove the fork lift. The unit or
the load may be damaged, or you may be hurt. Figure 10, page 11, shows the
correct way to load using a fork lift.
When unloading using a fork lift or stacker
WARNING!
When removing a load from the unit, lift the load clear of the Level Loader before
backing out the fork lift. If you do not do this, the top of the unit may jump up
when you remove the fork lift. The unit or the load may be damaged, or you may
be hurt. Figure 11, page 11, shows the correct way to unload using a fork lift.
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