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9 - MAINTENANCE

9.1  GENERAL

 

Maintenance must be done by authorized centres or by 
qualified personnel  
The maintenance enables:  

maintain the unit efficiency

reduce the deterioration speed to whom every equipment
is subject over time

assemble information and data to understand the state of
the unit efficiency and avoid possible damages

9.6  WATER EXCHANGER 

The inspections should be carried out at least:  

- Every year for only the cooling units

- Every six months for the cooling and warming units

The frequency, however, depends on the use.

In the event of frequent use it is recommended to plan
inspections at close intervals:

- frequent use (continuous or very intermittent use, near
the operating limits, etc)

- critical use (service necessary).

Before checking, please verify the following :

the unit should be installed properly and in conformity with
this manual.

the electrical power supply line should be sectioned at the
beginning.

the line sectioning device is open, locked and equipped
with the suitable warning signs.

ensure no voltage is present .

After turning off the power, wait at least 5 minutes before 
accessing to the electrical panel or any other electrical 
component. 
Before accessing check with a multimeter that there are no 
residual stresses

 

9.2  INSPECTIONS FREQUENCY 

9.3  MACHINE BLOOKLET

 

It’s advisable to create a machine booklet to take notes of the 
unit interventions. 
In this way it will be easier to adequately note the various 
interventions and aid any troubleshooting.  
Report on the booklet: 

data

type of intervention effected

intervention description

carried out measures etc..

If a long period of inactivity is foreseen: 

Turn of the power in order to avoid electrical risks or
damages by lightning strike

avoid the risk of frost (empty or add glycol to the parts of
the system exposed to temperatures below zero, maintain
any anti-freeze resistances powered)

It’s recommended that the starter after the period of detention 
is made by a qualified technician, especially after seasonal 

9.4  STANDBY MODE

 

Accidental contact with the exchanger fins can cause cuts: 
wear protective gloves.  

It is extremely important that the battery gives the
maximum thermal exchange; therefore, its surface must be
cleaned from dust and deposits.

Remove all impurities from the surface.

An aspirator can be used to suck impurities from the air
input side.

Verify that the aluminium fins are not bent or damaged. In
the event of damages, contact an authorised assistance
centre that can 'iron out' the battery in order to allow an
optimal airflow

It is very important for the exchanger to be able to provide the 
maximum thermal exchange. Therefore, it is essential for the 
inner surfaces to be clean of dirt and incrustations. 

Periodically check the difference between the temperature
of the supply water and the condensation temperature. If
the difference is greater than 8 °C – 10 ° C it is advisable
to clean the exchanger.

The clearing must be effected: 

With circulation opposite to the usual one

With a speed at least 1,5 times higher than the nominal
one

With an appropriate product moderately acid (95% water +
5% phosphoric acid

after cleaning rinse with water to avoid any detergent
residues

9.5  ELECTRIC FANS 

9.7 ENERGY EXCHANGER AIR BATTERY  

Check: 

ensure that the fans are well fixed

the fan bearings (evident by noise and anomalous
vibrations ).

9.8  CONDENSATE DISCHARGE 

Dirt or scale could cause blockages.  
Also in the drain pain can proliferate microorganisms and 
mold.  
To provide for a periodic cleaning with appropriate detergents 
and in case a disinfection with sanitizing products. When the 
clearing is finished, put some water in the drain pain to check 
the regular down flow. 

stops or seasonal switch. 
When restarting, refer to that indicated in the START-UP 
section . 
Schedule technical assistance in advance to avoid hitches 
and to guarantee that the system can be used when required. 

Содержание DFO 5 - 9 - 17

Страница 1: ...his manual carefully before installing or operating your new air conditioning unit Make sure to save this manual for future reference Installation Operation Manual DFO 5 9 17 R410A 20 AW DFO5 9 17 R41...

Страница 2: ...d mainte nance costs for all the life cycle of the system With this manual we want to give you information that are useful in all the phases from the reception to the installation and use until the di...

Страница 3: ...l 4 Riception 6 Positioning 7 Water connections 10 Electrical connections 16 Start up 25 Control 26 Maintenance 33 Technical information 36 Residual risks 41 Decommissioning 42 Aeraulic connections 15...

Страница 4: ...ration Modification All unit modifications will end the warranty coverage and the manufacturer responsibility Breakdown Malfunction Disable the unit immediately in case of breakdown or malfunction Con...

Страница 5: ...rial number It identifies uniquely each machine It identifies specific spare parts for the machine Assistance requests Note data from the serial number label and write them in the chart on side so you...

Страница 6: ...ts balance Packing removing Be careful not to damage the unit Recycle and dispose of packing material in conformity with local regulations 2 1 PRELIMINARY INFORMATION 2 2 DELIVERY CONTROL 2 3 HANDLING...

Страница 7: ...chnical characteristics etc please refer to the Technical information section Use single protection devices gloves glasses ecc During positioning consider these elements technical spaces required for...

Страница 8: ...crew on the tapped bar the spring antivibration device The antibration device must be positioned with the interior threaded downward Insert the flat and notched washer and screw the nut to lock Avoid...

Страница 9: ...d curtains or pieces of furniture near doors and windows to the outside on walls crossed by heating chimneys or pipes on external walls 3 POSITIONING 3 6 THERMOSTAT POSITIONING OPTIONAL WALL INSTALLAT...

Страница 10: ...veral times 2 Apply additives to prevent corrosion fouling formation of mud and algae 3 Fill the plant 4 Execute leakage test 5 Isolate the pipes to avoid heat dispersions and formation of condensate...

Страница 11: ...ate will drain correctly by pouring water into the tray stud The condensate must be dispersed to avoid damages to persons and property RISK OF FREEZE If the unit operates in cooling with external temp...

Страница 12: ...hen the water temperature drops below a limit value 2 water side differential pressure switch to control the water flow rate presence 3 relief valve to allow the air to bleed out from the system 4 dra...

Страница 13: ...y ON OFF valve for ring with variable flow rate no supply It operates coupling with the cooling circuit when the compressor is stationary the valve remains closed thereby reducing water consumption 4...

Страница 14: ...l viewer enables instantaneous reading of the water flow in litres minute The calibration can be easily carried out even by non specialised operators operating on the special control screws It include...

Страница 15: ...e air Thermally insulate the ducts and the flanges so as to pre vent loss of energy and condensation build up GRILLES OUTLETS DIFFUSERS Proper distribution of air in the room is essential for ensuring...

Страница 16: ...activities Refer to the unit electrical diagram the number of the diagram is shown on the serial number label Verify that the network has characteristics conforming to the data shown on the serial num...

Страница 17: ...6 ELECTRICAL CONNECTIONS 6 3 ELECTRIC PANEL SIZES 5 9 ELECTRIC PANEL SIZES 17 X1 X1 A B A B C2...

Страница 18: ...ELECTRICAL CONNECTIONS 6 4 CONNECTIONS PERFORMED BY CUSTOMER X1 modulating valve optional ON OFF Valve optional Discharge condensate pump optional Remove the jumper A ELECTRONIC BOARD B TERMINAL BLOC...

Страница 19: ...HERMOSTAT CONNECTION 200 Mt The signal and the power supply are taken directly from the built in unit card Power supply taken by the trasformer included in the packaging to connect to the 230 1 50 net...

Страница 20: ...6 ELECTRICAL CONNECTIONS 6 8 FAN SPEED FAN SIZES 5 9 It is possible to change the speeds moving the connectors A on the autotransformer A A A...

Страница 21: ...6 ELECTRICAL CONNECTIONS A A 6 9 FAN SPEED FAN SIZES 17 It is possible to change the speeds moving the connectors A on the autotransformer...

Страница 22: ...ve 13 slave 14 slave 15 slave DP2 ADDRESSING EXAMPLES MASTER dip 1 4 num slave in network dip 7 ON SLAVE dip 1 4 indirizzo 1 15 1 2 3 4 ok 1 2 4 no dip 7 OFF NOT CONNECTD dip 1 4 off DIP 8 hermoregula...

Страница 23: ...are not managed The fan at satisfied thermoregulator function 3 4 is active only if 5 6 in OFF DP1 Couple of conductors twisted and shielded Section of conductor 0 22mm2 0 35mm2 Nominal capacity betw...

Страница 24: ...6 ELECTRICAL CONNECTIONS...

Страница 25: ...connected to the ground plant Check tightening of the conductors the vibrations caused by handling and transport might cause loosing glycol by weight 10 20 30 40 Freezing temperature C 4 9 15 23 Safe...

Страница 26: ...functions see the following pages MODE CHANGE AUTO HEAT COOL AUTO The unit heats with a temperature lower than set It cools with a temperature higher than set HEAT The unit heats with a temperature l...

Страница 27: ...TTON LOCK UNLOCK Press together for 5 seconds Symbol appears Alarm reset Before resetting an alarm identify and remove the cause that generate it Repeated reset can cause irreversibile damages The sym...

Страница 28: ...he fan button Enter the password Press OK Select the group Press OK Scroll the parameters Press OK Set the new value Press OK Select ESC Premere OK Select others parameters or ESC Press OK Initial Scr...

Страница 29: ...from point 05 As all the programming is finished select ESC Press OK Select the next day Press OK Repeat from point 04 To exit from the scheduling select ESC Press OK Press OK to program the next day...

Страница 30: ...ronic thermostatic return Temperature C 10 High low Pressure bar 11 Electronic thermostatic return pressure bar 12 Thermal load to the source C 13 Read overheating C 14 Current overheating setPoint C...

Страница 31: ...x voltage applicable to control 0 10 Vdc in Cool PC05 VccMinFanHeat Min voltage applicable to control 0 10 Vdc in Heat PC06 VccMaxFanHeat Max voltage applicable to control 0 10 Vdc in Heat PC07 RitCpD...

Страница 32: ...rm M A E10 Not used M A E11 utility fan protection alarm M A F01 refrigerant protection alarm M A F02 LP alarm from analogical input A A I01 condensate drain alarm A A I02 source flow alarm A M A I03...

Страница 33: ...y anti freeze resistances powered It s recommended that the starter after the period of detention is made by a qualified technician especially after seasonal 9 4 STANDBY MODE Accidental contact with t...

Страница 34: ...g and replacement of filters are very important in terms of health and hygiene Operation with clogged filters leads to a reduction in the air flow rate resulting in malfunctions and unit shutdowns It...

Страница 35: ...r cleaning Check of the fixing and the insulation of the power lead earthing connection check Electric panel cleaning Capacity contactor status terminal closing cable insulation integrity Voltage and...

Страница 36: ...ter fittings 1 2 1 2 1 WATER INLET STANDARD UNIT FEMALE 2 WATER OUTLET STANDARD UNIT FEMALE 3 AIR FILTER 4 CONDENSING DRAIN 15 MM 5 ELECTRICAL PANEL 6 POWER INPUT 7 FAN 8 COMPRESSOR 9 DIRECT EXPANSION...

Страница 37: ...tings 1 2 1 WATER INLET STANDARD UNIT FEMALE 2 WATER OUTLET STANDARD UNIT FEMALE 3 AIR FILTER 4 CONDENSING DRAIN 15 MM 5 ELECTRICAL PANEL 6 POWER INPUT 7 FAN 8 COMPRESSOR 9 DIRECT EXPANSION EXCHANGER...

Страница 38: ...he part related to the pumps and required to overcome the pressure drops for the circulation of the solution inside the exchangers 3 Ambient air 20 C D B Exchanger inlet water temperature 20 C The wat...

Страница 39: ...BEEN CALCULATED BY CONSIDERING GENERAL AND NOT SPECIFIC SIZES STANDARD AIR FLOW RATE FAN AVERAGE SPEED NON CRITICAL POSITIONING OF THE UNIT AND CORRECT MAINTENANCE OF THE UNIT ITSELF OPERATION AT FULL...

Страница 40: ...el Sound power evel Octave band Hz 63 125 250 500 1000 2000 4000 8000 dB A dB A 5 62 59 53 43 42 34 28 22 35 48 9 65 61 53 44 42 34 28 22 36 49 17 71 65 54 45 42 35 28 23 37 51 Sound levels refer to t...

Страница 41: ...ay cause damage to persons things or the unit itself Periodically check that all of the panels are correctly closed and fixed If there is a fire the temperature of the refrigerant could reach values t...

Страница 42: ...old electrical and electronic equipment the manufacturer recommends you contact an authorised dealer or an authorised ecological area Professional electrical and electronic equipment must be disposed...

Страница 43: ...NOTES...

Страница 44: ...NOTES...

Страница 45: ...nge without prior notice for product improvement Consult with the sales agency or manufacturer for details AIRWELL RESIDENTIAL SAS 10 rue du Fort de Saint Cyr 78180 Montigny le Bretonneux France www a...

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