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New Master 35 Petrol/Gasoline Impact Wrench 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
                   
 
 
 
 
 
 
 
 
 
 
 
 

Ref 

No 

Qty 

Part No. 

Description 

035560 

Flange Gasket  

035562 

Gasket  

2500.2065  Gasket 

035115 

Flange Gasket  

2300.0851  Screw 

2300.0856  Screw 

2310.2081  Locknut  

2400.8080  Lock Washer 

2300.0635  Screw 

10 

2400.7060  Lock Washer 

11 

2600.0460  Clutch Flange 

12 

2342.4370  Seal Ring 24x37x7 

13 

2332.0200  Bearing 

14 

2690.7300  Clutch Ring 

15 

2322.0420  Stop Ring 42 

16 

2321.0200  Stop Ring 20 

17 

2540.7090  Plug 

18 

035105 

Gearbox  

19 

035106 

Bronze Bush 

20 

035119 

Gear 

21 

2331.0170  Bearing 

22 

135516 

Circlip 

23 

2640.7300  Drive Gear 

24 

2321.0160  Circlip 

25 

2331.0200  Bearing 

26 

035104 

Gear Cluster 

27 

035103 

Bush 

28 

2690.6000  Cluster Gear Shaft 

29 

035548 

Bronze Bush 

30 

035551 

Gear with Bush 

31 

035548 

Satellite Gear Bush 

32 

035549 

Satellite Pin 

33 

2580.0090  Gear Lever 

34 

035112 

Gear Selector 

35 

135114 

O Ring  

36 

2360.0397  Ball  

 

Ref 

No 

Qty 

Part No. 

Description 

37 

035523 

Spring 

38 

035111 

Gear Lever Flange 

39 

035107 

Reverse Lever 

40 

035554 

Pin 

41 

135110 

Ring 

42 

2300.0620 

Screw 

44 

035561 

Ring Flange 

45 

2343.0520 

Ring Seal 

46 

2332.0351 

Bearing 

47 

2332.0300 

Bearing 

50 

035568 

Hammer Casing 

51 

035538 

Cam   

52 

035537 

Steel Plug (4) 

53 

135533 

Seeger Ring  

54 

035536 

Steel Ring  

55 

035565 

Catch 

56 

035586 

Stop Bush 

57 

035585 

Guide Bush 

58 

2334.0210 

Bearing 

59 

035566 

Spring 

60 

035567 

Central Shaft 

61 

2360.1032 

Ball 13/32" 

62 

035572 

Anvil  

64 

033005 

Nose Casing Bush 

65 

135542 

‘O’ Ring   

67 

135153 

Foot Rest 

68 

2400.7050 

Lock Washer 

69 

2300.0510 

Screw M5x12 

72 

135520 

Oil Plug 

100 

2890.1065 

Set of Gaskets 
1,2,3,4,12,45,65 

101 

035309 

Impact Assembly 

102 

035302 

Hammer Assembly 

103 

035304 

Gear Selector Assembly 

104 

035301 

Nose Casing and  Bush 

 

 

 

 

 

IMPACT UNIT AND GEARBOX 

– DETAILED  

 

17 

Содержание MASTER 35

Страница 1: ...NEW MASTER 35 PETROL GASOLINE IMPACT WRENCH Couper Street Glasgow G4 0DL United Kingdom Tel 44 0 141 552 5591 Fax 44 0 141 552 5064 E mail enquiries airtecinternational co uk ...

Страница 2: ... of the Master 35 Petrol Gasoline Impact Wrench 1 Square Drive powered by special Emak Engine Serial No MA Detailed information on weight noise vibration etc is contained in this Operation Manual to which this declaration relates and is in conformity with the relevant standards of the undernoted European Union 2006 42 EC Machinery Directive In addition to the above Laws the Wrench meets the manufa...

Страница 3: ... IMPACT WRENCH MAINTENANCE MANUAL CONTENTS DESCRIPTION PAGE NUMBER Uses Technical Information 1 Safety Precautions 2 Operating Controls Illustrations 3 Operating Controls Instructions for use 4 Start Stop Operation 5 Basic Workshop Safety Rules 6 Routine Service 7 Motor Repairs 8 Motor Parts Exploded Diagram Drawings and Parts Lists 9 13 Impact Unit Repairs 14 Impact Unit Gearbox Exploded Diagram ...

Страница 4: ... sight glass with Wrench in the horizontal position Change Oil every twelve months 5 IGNITION DIGITAL Spark Plug Champion RCJ 4 or equivalent Gap should be 0 5mm 6 IMPACT MECHANISM Fill with 130 grammes 41 2 oz of Molybdenum Disulphate Grease Castrol MS3 Klubern N12MF Valvoline NLG 1 2 or equivalent Grade 2 quality 7 NOISE Operation levels based on ISO3744 Acoustic Pressure LpA 101 7 dBA Power LWA...

Страница 5: ...meet EUR5 and EPA 3 Standards It will become HOT during and after use Please AVOID direct contact 5 Know where the controls are and how to use them and be able to STOP the Wrench quickly in an emergency 6 Do Not Operate in confined spaces because of the danger of Carbon Monoxide being present 7 Remove FUEL FILLER CAP CAREFULLY as pressure can build up in the tank This is very important in warm wea...

Страница 6: ...De Compression Button 8 Oil Filler Plug with Sightglass 3 Recoil Starter Handle 9 Fuel Filler Cap 4 Throttle Trigger 10 Location of Serial Number Label 5 Trigger Lock 11 Air Filter Cover Clips 6 Gear Lever OPERATING CONTROLS ILLUSTRATIONS 2 10 8 7 6 3 11 9 1 4 5 3 ...

Страница 7: ... The gears are stationary when the Motor is idling at tickover speed Select the gear required If it will not engage gently squeeze the throttle trigger so the gear parts move slightly 7 SOCKET SQUARE DRIVE Standard 1 Square Drive The Accessory is secured to the Square Drive by a Rubber Ring and a 5mm dia Bright Steel Pin or other suitable retaining device If the Pin breaks or bends examine both Ac...

Страница 8: ...pulls 8 Repeat step 3 A few pulls are sufficient to start the engine If the engine dies please repeat steps 2 3 4 and 5 The De Compression Button 2 automatically goes off when the engine fires 9 When the engine is running pull the trigger to achieve the engine idling Note If the engine is warm it is only necessary to engage the Choke for a few seconds DO NOT use the De Compression Button again 4 O...

Страница 9: ...tes unnecessary noise 2 Empty fuel from the tank in a safe area before starting work on any Engine 3 If the Wrench has not been used for some time empty and clean the fuel tank 4 Under no circumstances smoke in a Workshop area 5 Keep work areas clean and free from old oil fuel and dirty rags which could ignite 6 Do not leave fuel in open containers 7 Use safety cans for the storage of fuel and do ...

Страница 10: ...ear Selector 2870 1000 and remove from Gear Box Empty out old oil Fill gearbox with 0 25 litres 1 2 pint of Gazpromneft Reductor CLP68 Mobil Gerar 626 Carter EP68 Merpoa 68 Valvoline 80 90W or an equivalent non synthetic 68 viscosity Gear Oil Re fit Selector and fit screws using a suitable fastener locking fluid 6 GREASING HAMMER AND ANVIL Remove three nuts 2310 2061 four Screws 2300 0851 and Nose...

Страница 11: ...ns The Carburettor is designed to allow limited adjustment of Screws L and H by one half turn which is factory set and should not be changed by the user Idle Screw T is adjusted to provide a safety margin between idle running and clutch engagement If the Anvil turns during idling lower the idle speed by turning Screw T out until the Anvil stops 5 Continued If engine cuts out turn idle screw in and...

Страница 12: ...t Wrench MASTER MOTOR PARTS LIST CARBURETTOR Ref No Qty Part No Description 1 2 4003 4010 Spring 2 1 4003 4020 Min Adjustment Screw 3 2 4003 4030 Cap 4 1 4003 4040 Repair Kit 5 1 4003 3220 Carburettor 6 1 4003 4050 Max Adjusting Screw 9 ...

Страница 13: ...70 Bearing 10 1 4003 5100 Motor Shaft 11 1 4003 0580 Bearing 12 1 4003 0600 Clutch Washer 13 1 4003 5130 Bearing 14 1 4003 1110 Clutch Complete Ref No Qty Part No Description 15 1 4003 3190 Gasket Kit 17 1 4003 0050 Spring 22 2 4003 5170 Piston Ring 23 2 4003 0140 Spring Clip 72 01198 24 1 4003 0800 Gudgeon Pin 25 1 4003 5200 Piston Kit 26 1 4003 5210 Complete Cylinder 27 2 4003 2060 Screw 28 1 40...

Страница 14: ...4 4 4003 6040 Antivibration Bush 5 4 4003 6050 Screw 6 2 4003 0870 Rubber Mount 7 1 4003 6070 Cam 8 1 4003 6080 Throttle Lever 9 1 4003 6090 Spring 10 1 4003 6100 Lever 11 1 4003 6110 Cover 12 3 4003 6120 Screw 13 1 4003 6130 Fuel Tank Complete 14 1 4003 6140 Tube 15 1 1708 0070 Fastening Clip 16 1 4003 1075 Fuel Filter 19 1 4003 0460 Vent Tube 21 1 4003 6150 Cover 22 3 4003 2050 Screw 11 ...

Страница 15: ...3 0440 Flywheel Ratchet Assembly 9 1 4003 2090 Flywheel Kit 10 1 4003 2100 Flange 11 1 4003 0690 Screw 12 1 4003 0700 Washer 13 1 4003 2130 Starter Pulley 14 4 4003 0096 Screw 15 1 4003 2150 Starter Spring 16 1 4003 2160 Washer 17 1 4003 0340 Starter Rope 18 1 4003 2180 Starter Handle 19 1 4003 2190 Starter Assembly 20 4 4003 2070 Screw 21 1 4003 2210 Plug 22 1 4003 2220 Cover MASTER MOTOR PARTS L...

Страница 16: ...ort 11 2 4003 3120 Bush 13 1 4003 3130 Ground Cable 14 1 4003 3140 Cable 15 1 4003 3150 Ring 16 1 181 00118 Fuel Filter Cap Ref No Qty Part No Description 17 1 4003 3170 Crankcase 18 1 4003 3180 Seal 20 1 4003 3190 Gasket Kit 22 1 4003 3200 Screw 23 1 4003 3210 Cable Entry 24 1 4003 3220 Carburettor 26 7 4003 3230 Screw 36 1 4003 3240 Stop Lever 37 1 4003 3250 Screw 38 1 4003 3260 Screw 39 1 4003 ...

Страница 17: ...Check for wear and damage Remove Satellite Gear 035551 by tapping inwards and then remove it and the Gear Cluster Check both for wear or damage Assemble in reverse order When rebuilding the Gearbox always fit new Seals and Gaskets Use Gasket Kit 2890 1065 Please Note The Satellite Gear has a chamfered edge which MUST be re fitted in the same way as before 5 DISMANTLING COMPLETE HAMMER 035309 Place...

Страница 18: ...61 Locknut 4 9 2 2400 1050 Lock Washer 5 1 2650 1050 Fuel Tank Protection Plate 6 1 2810 1072 Engine Complete IMPACT UNIT GEARBOX AND CARRYING HANDLE Ref No Qty Part No Description 8 3 4003 2050 Screw 9 1 2700 0200 Retention 10 1 2580 0050 Fixing Screw 11 1 2310 2061 Locknut 12 1 2580 0814 Screw 13 4 2300 0520 Screw 14 2 2300 0635 Screw 15 4 2400 7060 Lock Washer 16 4 2400 2080 Flat Washer 17 1 26...

Страница 19: ...New Master 35 Petrol Gasoline Impact Wrench IMPACT UNIT AND GEARBOX DETAILED 16 ...

Страница 20: ...sh 32 1 035549 Satellite Pin 33 1 2580 0090 Gear Lever 34 1 035112 Gear Selector 35 1 135114 O Ring 36 1 2360 0397 Ball Ref No Qty Part No Description 37 1 035523 Spring 38 1 035111 Gear Lever Flange 39 1 035107 Reverse Lever 40 1 035554 Pin 41 1 135110 Ring 42 1 2300 0620 Screw 44 1 035561 Ring Flange 45 1 2343 0520 Ring Seal 46 1 2332 0351 Bearing 47 1 2332 0300 Bearing 50 1 035568 Hammer Casing...

Страница 21: ... your Service Dealer Engine does not reach full speed and or emits excessive smoke 1 Check oil fuel mixture 2 Air Filter dirty 3 Carburettor requires adjustment 1 Use fresh fuel and the correct 2 cycle oil mix 2 Clean per instruction in Maintenance Air Filter Section 3 Contact Service Dealer Engine starts runs and accelerates but will not idle Carburettor requires adjustment Turn Idle speed screw ...

Страница 22: ...028090 EXHAUST FLANGE 40000307 PISTON LOCK STOP 40028059 COIL FLYWEHEEL GAUGE 40000308 FLYWHEEL PULLER 40000306 SPANNER FOR RUBBER MOUNTS 40000303 SCREWDRIVER FOR CARB ADJUSTMENT 40000325 SPECIAL TOOL WORKSHOP TOOLKIT 4000 0290 Contains all Tools and Equipment shown above except Electronic Rev Counter plus Flange Cover 4000 0315 and tools for old Master Impact Wrench 19 ...

Страница 23: ...16 Sockets 1 Over one hundred Imperial and Metric sizes Square Bi Square Rectangular Hexagon and Butterfly Standard and Deep Attachments European Hex American Hex Graff Round METAL CARRYING BOX Will hold a Wrench and Accessories AUGERING 1 Buy your GENUINE SPARE PARTS AND ACCESSORIES FROM OUR AUTHORISED DISTRIBUTOR IMPACT Sockets 7 8 For use on all Track Screwing Machines Quick Release and Standar...

Страница 24: ...aster 35 Petrol Gasoline Impact Wrench Couper Street Glasgow G4 0DL United Kingdom Tel 44 0 141 552 5591 Fax 44 0 141 552 5064 E mail enquiries airtecinternational co uk Website www airtecinternational co uk ...

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