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Notes

3A1186F

Ref.

Part

Description

Qty

305343 BRACKET MOUNTING PLATE

100527 WASHER,PLAIN

110838 NUT,LOCK

110005 NUT, JAM, HEX

11+

114530 ENGINE,GAS,5.5HP,HONDA

12+

866212 KEY,SQUARE,3/16 X 1.35

13+

331496 SCREW,SET, 5/16-24

14+

24E115 BRACKET,MOUNTING,(WELD-

MENT)

15+

100214 WASHER,LOCK

17+

NUT,LOCKING,DISTORTED
THREAD

18+

112917 WASHER,LOCK,SPRING

20+

ADAPTER, CLUTCH ASSY

20a

SCREW,SET,3/8-24 X .38

20b

ADAPTER, CLUTCH

20c

BUSHING

20d

SCREW,SET, SOCKET HEAD

20e

BUSHING,PTFE LINED

25+

CLUTCH,ELECTROMAGNETIC

26+

SCREW,PAN HEAD,PHILLIPS

27+

331294 SENSOR,SENSOR ASSY

28+

867496 SCREW,1/4-20 X1.125 HX HD

29+*

867474 RING,RETAINING,EXTER-

NAL,15MM

30+

867238 SWIVEL,FTG- SWIVEL, 1/4 X 1/4

31+

867290 KEY,5MM X 25MM

32+

162453 FITTING,(1/4 NPSM X 1/4 NPT)

34*

866338 SCREW,SHOUL-

DER,SOCKET,MODIFIED

35*

107445 SCREW,CAP, SCH

331537 COVER-MACHINED STRIPER

331046 BALL BEARING 6204

867056 BEARING,BALL

331061 SLEEVE BEARING

331103 WASHER .562 .250 .060 .ST

331197 SCREW,10-24 X .50 .FLHD

43*

331038 YOKE,CROSSHEAD ASSY

44*

331062 SPRING,RET. SPRING

45*

331117 SLEEVE,

46*

331074 SPACER 2.691 LONG

47*

866482 PUMP,PAINT,ASSY, 5/8 STROKE

108526 PACKING,O-RING, PTFE

331029 RETAINER,PUMP

331030 BALL,BALL .500 GR100 ...SS 440

51*

867539 SCREW,5/16-18 X3.75 HX HD

52*

331590 GEAR - CRANK .32 ASSY

55*

331047 BEARING,BALL

56*

305340 SHAFT,PINION

57*

867079 BEARING,BALL

58*

305287 HOUSING,END BELL MACHINED

59*

867467 RETAINER,RING INTERNAL

40MM

60+

NUT 1/4-20 JAM NY-LOCK ST

63+

100333 SCREW,CAP,HEX HD

64+

331178 TRIM,EDGE

65+

103473 STRAP,TIE,WIRE

66+

867306 BASE,MOUNTING,WIRE,HAR-

NESS

305277 ENCLOSURE,CONTROL BOARD,

MACHINED

301282 CONTROL,PRESS. CONTROL

342520 LABEL PRESSURE

331184 SPACER 3/8 ID .54 OD .23L

867291 KNOB

74+

100718 WASHER

75+

331342 SCREW,10-24 X.50 PH PN HD

110837 SCREW,FLANGE,HEX

305268 COVER,ENGINE MOUNT

866428 VALVE,RELIEF/PRIMING

301348 HOSE,BYPASSS 12” LG.

866479 TUBE,SUCTION,SUBASSEMBLY

187190 STRAINER

331111 COVER,COVER - GUARD

866133 FITTING 3/8->1/4 NPT

331336 HOOK,PAIL

113783 SCREW,MACH,PNH

342473 LABEL GENERAL WARNING

342506 LABEL NEVER/ALWAYS LP&SL

342524 LABEL- PRIME VALVE

342461 LABEL, ENGINE SPEED

16F584 LABEL,AIRLESSCO, GS800,

FRONT

342522 LABEL, PRIME VALVE

866480 ASSY, FILTER

100

866082 PIN

101* 114819 GREASE (not shown)

305341 MOTOR, & PUMP ASSY

305310 GEARBOX & PUMP ASSY

301666 CLUTCH HUB ASSY

Ref.

Part

Description

Qty

Содержание 3A1186F

Страница 1: ...e only Airlessco GS800 24F574 16M531 3000 psi 20 7 MPa 207 bar Maximum Working Pressure Related Manuals Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Gun Manual 289316 312363 English 312364 Spanish 312365 French 24H289 3A0479 English 3A0480 French 3A0481 Spanish ti16161a ...

Страница 2: ...s static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area SKIN INJECTION HAZARD High pressure spray is able to inject toxins into the body and cause serious bodily injury In the event that injection occurs get immediate surgical treatment Do not aim the gun at or spray any perso...

Страница 3: ...s injury or property damage Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents Many other fluids may contain chemicals that can react with aluminum Contact your material supplier for compatibility MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts Keep clear of moving parts Do not operat...

Страница 4: ...ring loss inhalation of toxic fumes and burns This equipment includes but is not limited to Protective eyewear and hearing protection Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer CALIFORNIA PROPOSITION 65 The engine exhaust from this product contains a chemical known to the State of California to cause cancer birth defects or other reproductive ha...

Страница 5: ...lockwise to decrease pressure Prime Pressure PR Relief Valve Primes pump and relieves pressure from gun hose and tip B Prime Pressure PR Relief Valve Open Position Relieves pressure from gun hose and tip and primes the unit when in the open position It is in the Open position when there is a wider gap between valve handle and cam body C Prime Pressure PR Relief Valve Closed Position Pressurizes sy...

Страница 6: ...relieving pressure during Step 4 NOTE If you suspect that pressure hasn t been relieved due to damaged Prime Pressure Relief Valve or other reason slowly loosen the tip nut or hose coupling Setup Grounding Always ground the following components Sprayer Connect a ground wire and clamp sup plied to a true earth ground Fluid Hose Use only grounded hoses Spray Gun of Dispensing Valve Grounding is obta...

Страница 7: ...rial to water base material flush with mineral spirits followed by soapy water then a clean water flush When flushing with solvents ground pail and gun Flush before changing colors before fluid can dry in the equipment at the end of the day before storing and before repairing equipment Flushing 1 Make sure the gun trigger lock in engaged and there is no spray tip in the gun Refer to the separate i...

Страница 8: ...sure Close the prime spray valve 13 Allow the pump to operate until clean solvent comes from the gun 14 Release the trigger and engage the gun trigger lock 15 If you are going to start spraying place the pump or suction tube into the supply container Release the gun trigger lock and trigger the gun into another empty metal container holding a metal part of the gun firmly against the metal pail for...

Страница 9: ...or ing then fill the pump and hoses with an oil based solvent such as mineral spirits or Graco or Airlessco Pump Armor For oil base paint flush with mineral spirits For water base paint flush with water then min eral spirits and leave the pump hose and gun filled with mineral spirits Long Term For longer storage use Graco or Airlessco Pump Armor Shut off sprayer Relieve Pressure page 6 and make su...

Страница 10: ...machine 3 Remove the connecting rod shield 12 4 Move the piston rod 10 to its lowest position by cycling pump slowly 5 Turn off the motor 6 Disconnect sensor by holding it in place with a 7 8 wrench and unscrewing the swivel with a 11 16 wrench 7 Remove the retaining ring 3 from the connecting rod 13 and slide the sleeve 2 down revealing the connecting rod pin 1 8 Remove the suction tube assembly ...

Страница 11: ...luid pump body 9 to the cover assem bly 14 if necessary This will eliminate any bind ing 7 Tighten packing nut clockwise until resistance is felt against the Belleville Springs go 3 4 of a turn more Put five drops of Airlessco Throat Seal Oil in the packing nut 8 Run the machine at full pressure for several min utes Release the pressure by following the Pres sure Relief Procedure and readjust the ...

Страница 12: ...tion ball and suc tion retainer 3 Clean all parts and inspect them for wear or dam age replacing parts as needed 4 Clean inside of the fluid pump body 5 Reassemble lower suction valve assembly by plac ing the suction seat O ring suction ball and suction ball guide in the suction nut and screw onto fluid pump body ti16055a 8 9 10 11 12 13 ...

Страница 13: ...er 15 and slide over the top of the piston 14 it doesn t matter which direction it sits falling onto the lower packings 8 Take three Belleville Springs 16 and slide over the top of the piston 14 in the following order First spring curve facing down Second spring curve facing down Third spring curve facing down 9 Take the upper male gland 17 and place it rounded side up 10 Take three upper polyethy...

Страница 14: ...lycerine pressure gauge on out let of pump between fluid pump and airless hose to monitor Fluid Pump Pressure 3 Start engine and run at maximum RPM Turn prime Valve to open Prime position Turn Pressure Con trol Knob to maximum position fully clockwise 4 Using an insulated screwdriver adjust Pressure Calibration Trimpot by turning clockwise until the clutch engages When the clutch engages the pump ...

Страница 15: ...he process of replacing covers ti15392b Engine Single Wire Models TO CLUTCH PRESSURE CALIBRATION ADJUSTMENT SENSOR TO CONTROL BOX TO ENGINE BLACK CONTROL BOARD BLUE BLUE BLUE BLACK BLACK Engine Double Wire Models TO CLUTCH PRESSURE CALIBRATION ADJUSTMENT SENSOR TO ENGINE BLACK BLACK BLUE BLUE BLUE BLACK CONTROL BOARD ti14817b ...

Страница 16: ...tuck or fouled balls Unit primes but has poor or no pressure Pressure set too low Turn up pressure Filter s are clogged Clean or replace gun filter inlet filter and or manifold filter Outlet valve fouled worn Service outlet valve Prime pressure relief valve bypassing Clean or replace prime valve Packings and or piston worn Tighten packing nut repack unit Unit does not maintain good spraying pressu...

Страница 17: ...e side of the engine With the engine at maximum RPM 3600 pressure con trol knob in maximum clockwise position and prime valve open priming read the AC voltage from the magneto lead to the sprayer frame The reading should be 19 24 VAC If outside this range replace the magneto If the magneto is producing proper voltage see Defective Sen sor Defective Sensor Test the sensor by reading the resistance ...

Страница 18: ...al too viscous Thin cautiously Application too heavy Reduce pressure and or use tip in next smaller tip size Coating fails to close and smooth over Material too viscous Thin cautiously Spray pattern irregular deflected Orifice clogged Clean carefully Tip damaged Replace with new tip Craters or pock marks bub bles on work Solvent balance Use 1 to 3 short solvents remainder long solvents this is mos...

Страница 19: ...867377 O RING 1 4 867214 FILTER 60 MESH 1 5 867647 SUPPORT 1 6 867077 BASE 1 7 867420 PLUG 2 9 867309 NIPPLE 3 8 M x 1 4 M 1 10 557391 PLUG 1 4 1 ti16055a 8 9 10 11 12 13 Ref Part Description Qty 8 331011 FLUID PUMP BODY 1 9 331029 SUCTION BALL GUIDE 1 10 331030 SUCTION BALL 1 11 108526 O RING 1 12 331292 SUCTION SEAT 1 13 331034 SUCTION NUT 1 ...

Страница 20: ...26 OUTLET SEAT 1 12 111457 O RING 1 13 331027 OUTLET BALL 1 14 331708 PISTON 1 15 331018 SPACER 1 16 331025 WASHER SPRING 3 17 331022 MALE GLAND 1 18 331023 PACKING POLYETHYLENE 3 19 331021 FEMALE GLAND 1 20 331019 PACKING HOLDER 1 21 331037 PACKING NUT 1 22 331307 PACKING LEATHER 2 23 331306 PACKING LEATHER 4 24 107313 WHITE O RING 1 25 108771 O RING 1 26 867783 CAP 1 331210 PACKING KIT 331093 PI...

Страница 21: ...Notes 3A1186F 21 Notes ...

Страница 22: ... 29 55 52 39 38 40 59 29 25 29 43 46 47 51 44 45 41 34 34 20e 20c 20b 31 20d 20a 20a 28 60 13 66 64 68 74 69 71 72 70 15 49 50 3 95 12 76 4 5 37 96 88 89 65 79 92 93 32 30 27 87 86 82 83 94 84 85 74 26 75 63 42 48 99 100 35 35 17 18 75 98 6 ti16162a ...

Страница 23: ...T ASSY 5 8 STROKE 1 48 108526 PACKING O RING PTFE 1 49 331029 RETAINER PUMP 1 50 331030 BALL BALL 500 GR100 SS 440 1 51 867539 SCREW 5 16 18 X3 75 HX HD 2 52 331590 GEAR CRANK 32 ASSY 1 55 331047 BEARING BALL 1 56 305340 SHAFT PINION 1 57 867079 BEARING BALL 1 58 305287 HOUSING END BELL MACHINED 1 59 867467 RETAINER RING INTERNAL 40MM 1 60 NUT 1 4 20 JAM NY LOCK ST 2 63 100333 SCREW CAP HEX HD 4 6...

Страница 24: ...048 BOOT RUBBER BOOT 2 7 143029 COLLAR SCREW SET SPECIAL ID 2 8 867736 WHEEL 10 OD X3 5 W 150LB 2 9 866356 SPACER 75 LG PVC 2 10 866149 CLAMP GROUNDING ASSY 1 14 24E115 BRACKET MOUNTING WELD MENT 1 36 124227 SCREW 2 97 HSE3850 HOSE 3 8 x 50 24F574 1 865675 HOSE 3 8 X 50 16M531 1 98 289316 GUN 500 2 FINGER ASM PACK AGED 24F574 1 24H289 GUN 009 16M531 Ref Part Description Qty ...

Страница 25: ...SUCTION NUT 1 3 331292 SUCTION SEAT ASSY 1 4 331400 INLET TUBE 1 5 187190 INLET STRAINER 1 Ref Part Description Qty 1 331290 SUCTION HOSE ASSY 1 2 187651 INLET STRAINER 1 3 120777 PTFE O RING 1 4 DRAIN HOSE 1 5 241920 THREADED DEFLECTOR 1 6 867759 MALE CONNECTOR 1 7 865721 INCLUDES 4 5 6 8 8 276888 DRAIN LINE CLIP ti16061a ti16062a 2 3 4 5 1 1 2 8 3 4 5 6 ...

Страница 26: ... TO ENGINE 5 4 3 BLACK BLACK BLUE BLUE BLUE BLACK 2 3 1 Engine Double Wire Models TO CLUTCH PRESSURE CALIBRATION ADJUSTMENT SENSOR TO ENGINE BLACK BLACK BLUE BLUE BLUE BLACK 5 2 1 3 4 ti14817b Ref Part Description Qty Ref Part Description Qty 1 331184 SPACER 1 4 865676 CONTROL BOARD 1 2 867291 KNOB 1 5 866334 SENSOR 3 867352 O RING 1 ...

Страница 27: ...5 Horsepower 4 1KW Maximum delivery 0 80 gpm 3 6 lpm Maximum tip size 0 029 Fluid outlet npsm 1 4 in Noise Level Sound Power 105 dBa Sound Pressure 96 dBa Wetted parts zinc and nickel plated carbon steel nylon stainless steel PTFE acetal leather UHMWPE aluminum tung sten carbide Notes Sound pressure measured at 3 1 feet 1m from equipment Sound power measured per ISO 3744 ...

Страница 28: ...ill repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANT...

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