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6

4. Prime the Pump

a. Allow pump to operate until paint comes from gun.

b. Release the trigger and engage the gun safety latch.

c. Turn Prime Valve OPEN to the prime position

     ensuring the pres sure is released from the sys tem.

d. Turn Pressure Control Knob to min i mum  

 

    pressure.

e. Install spray tip onto gun.

f.  Close the prime valve to the pres sure po si tion.

g. Turn the pressure control knob to desired spray 

    pressure.

h. Disengage the gun safety lock and you are ready 

    to start spraying.

5. Adjusting the Pressure

a. Turn the Pressure Control Knob clockwise to    

    increase pressure and counterclockwise to    

    decrease pressure.

b. Always use the lowest pressure necessary to 

    completely atomize the material.

 

 

 

 

 

 

 

 

 

 

CAUTION  -  Operating  the  sprayer  at  higher 

pres sure than need ed wastes ma te ri al, caus es 

early tip wear and short ens spray er life.

c. If more coverage is needed use a larger tip rather 

    than increasing the pressure.

d. Check the spray pattern. The tip size and angle 

    determines the pattern width and fl ow rate.

6. Reducing Clutch Wear

a. The fi rst 50 feet of airless spray hose should be 3/8", 

    the larger diameter works as a pulsation damp er and 

    saves unnecessary cycling of  the clutch. A minimum 

    of 100 feet of hose should be used.

b. Adjust the Engine Speed and Pump Pressure.

    First set the throttle lever to the maximum RPM 

    setting (fully left). Trigger the gun onto a test paper 

    to check the spray pattern and atomization. Ad just 

    the Pressure Control Knob until you get a good 

    pattern. Reduce RPM of engine to support pressure 

    without laboring engines.

       

      

 

 

a. Follow the Pressure Relief Procedure on page 8.

b. Clean the front of the tip frequently (with toothbrush 

    only) during the day to keep material from building up 

    and clogging the tip.

c. To clean and clear a tip if it clogs, refer to the separate 

    instruction manual re ceived with your gun and nozzle.

There is an easy way to keep the outside of the tip clean from 

material build-up:

Every time you stop spraying, for even a minute, lock the 

gun and submerge the gun into a small bucket of thinner 

comparable with the material sprayed. Thinner will dissolve 

the build up of paint on the outside of tip, tip guard and gun 

much more effectively than if the paint dries out completely.

8. When Shutting Off the Sprayer

a. Whenever stop spraying, even for a short break, fol-

    low the Pressure Relief Procedure Warning on page6.

b. Clean the tip and gun as recommended by your 

     separate gun instruction manual.

c. Flush the sprayer at the end of each work day if the 

    material you are spraying is waterbased, or if it could 

    harden in the sprayer overnight. See "Flush ing" page 

    1 and 2. Use a compatible solvent to fl ush, then fi ll 

    the pump and hoses with an oil based sovent such as 

    mineral spir its.

d. For long term shutdown or storage, refer to page 1. 

WARNING 

Be sure to relieve pres sure in the 

pump af ter fi lling with min er al spir its.

WARNING: If you spray into the paint buck et, 

always use the lowest spray pres sure and 

maintain fi rm metal to metal con tact be tween 

gun and con tain er. See page 6, Fig 4.

 

 

IMPORTANT WARNING

Always  follow  the  Pressure  Relief  Procedure  on  page  8 

before perfoming any service or main te nance pro ce dure.

WARNING:

  Never  hold  your  body,  fin gers, 

or hand in a rag in front of the spray tip when 

clean ing or checking it for a cleared tip. Always 

point the gun toward the front or into a waste 

con tain er  when  checking  to  see  if  the  tip  is 

cleared or when using a self-cleaning tip.

 

 

 

 

WARNING:

  

Clogged standard fl at tip - clean only 

af ter the tip is removed from the gun. Follow the 

Pres sure Re lief Procedure Warn ing on Page 6.

Pres sure Re lief Procedure Warn ing on Page 6.

NOTE  TO  PHYSICIAN

:

Injection  in  the  skin  is 

a traumatic injury. It is important to treat the injury 

sur gi cal ly  as  soon  as  possible.  DO  NOT  DE LAY 

treat ment to research toxicity. Toxicity is a concern 

with some exotic coatings injected di rect ly into the 

blood stream. Consultation with a plastic surgeon or 

re con struc tive hand sur geon may be advisable.

MEDICAL  ALERT 

Airless  Spray 

Airless  Spray 

Wounds

If any fl uid appears to penetrate your skin, get

EMERGENCY MEDICAL CARE AT ONCE. DO

NOT TREAT AS A SIMPLE CUT

. Tell the doc tor

NOT TREAT AS A SIMPLE CUT

NOT TREAT AS A SIMPLE CUT

exactly what fl uid was injected.  Have him read

 WARNINGS

7. Cleaning a Clogged Tip

STARTING UP - continued

Содержание 1200G

Страница 1: ...RATION MANUAL Airlessco SL6200 Airlessco SL6200 ALLPRO 1200G ALLPRO 1200G Gasoline Powered Gasoline Powered Airless Paint Sprayers Airless Paint Sprayers Airless Paint Sprayers 001 553 OCT07 BUILT TO...

Страница 2: ...d 20 Pressure Calibration of Elec Board 20 Clutch Replacement Hi Boy 21 Clutch Replacement Lo Boy 22 23 Clutch Assembly Parts Lists 23 Engine Assembly Parts Lists 24 Paint System Assembly Parts List H...

Страница 3: ...ECIFICATIONS AIRLESSCO SL6200 ALLPRO 1200G Pressure 0 3000 psi Output 1 5 gpm 5 7 Ltr Min Tip size 1 gun up to 0 041 2 guns up to 0 029 Engine 5 5 HP Honda FLUSHING Read Prior to Using Your Sprayer 1...

Страница 4: ...ever 1 Be sure the gun safety latch is engaged and there is no spray tip in the gun Refer to Fig 1 Refer to your separate instruction manual provided with your your separate instruction manual provide...

Страница 5: ...g 5 below 3 Starting the Sprayer see Fig 6 7 above a Prime Valve must be open priming position b Pressure Control Knob must be in low pressure c Follow the procedure under How to Flush page 4 Steps 6...

Страница 6: ...parable with the material sprayed Thinner will dissolve the build up of paint on the outside of tip tip guard and gun much more effectively than if the paint dries out completely 8 When Shutting Off t...

Страница 7: ...splashed in eyes or on skin inhaled or swallowed Know the hazards of the fluid you are using Store dispose of hazardous fluids according to manufacturer local state national guidelines ALWAYS wear pro...

Страница 8: ...ily injury Use only hose that has a spring guard The spring guard helps protect the hose from kinks or other damage which could result in hose rupture and cause an injection injury NEVER use a damaged...

Страница 9: ...by following PRESSURE RELIEF PROCEDURE ALWAYS use approved high pressure fittings and re placement parts ALWAYS ensure fire extinquishing equipment is readily available and properly maintained WHEN SP...

Страница 10: ...y gun This waving is called arching Instead hold the spray gun at a 12 to 15 inch distance perpendicular from the work If you are not familiar with spraying techniques we recommend that you study this...

Страница 11: ...VEN PAINT COAT OVERLAP HALF THE WIDTH OF EACH PAINT STROKE TOTAL SPRAYGUN MOVEMENT arm movement full sweep TRIGGER POINT TRIGGER POINT The Actual Paint Stroke Adjust pressure control knob so that pain...

Страница 12: ...Application too heavy Reduce pressure and or use tip in next smaller nozzle group Coating fails to Material too viscous Thin cautiously close smooth over Spray pattern irreg Orifice clogged Clean care...

Страница 13: ...use a tip larger than the maximum pump flow rate or capacity the sprayer can accommodate Pump flow rate is measured in gallons per min GPM or where appropriate liters per min LPM SPRAY PAINTING TIP O...

Страница 14: ...the packings and rod 3 Lubricate Connecting Rod Pin every 3 months 4 Inspect the packing nut daily Your paint pump has Airlessco s patented Triple Life Packing System Packing life will be extended a m...

Страница 15: ...fluid pump Fig 20 item 14 4 Remove 2 retaining rings and slip the sleeve of the coupling down and remove both coupling halfs This will disconnect fluid pump from the connecting rod Fig 22 Items 10 11...

Страница 16: ...the pump and remove inlet valve assembly 4 Using the rod collar tool loosen the packing nut CCW and push the piston down and out of the fluid body 5 Place piston holder 187 248 in a vise Slide the pis...

Страница 17: ...ng set can be removed quickly and easily Another method is to wrap some masking tape around the bottom of the piston Now push the piston back through the pump and remove through the top The packings a...

Страница 18: ...106 014 OPT 106 014 OPT 187 020 187 020 187 065 187 065 106 017 106 017 187 017 187 017 187 018 187 018 301 094 301 094 141 010 141 010 187 059 187 059 187 059 187 059 INCLUDED WITH 187 330 99 PISTON...

Страница 19: ...een the clutch field and plate The gap should be 012 to 024 If the gap is greater than 028 the gap is too wide If this gap is too wide remove the spacer Fig 15 Item 4 from the clutch assembly Should t...

Страница 20: ...onnect 5000 psi glycerine pressure guage on output of pump between fluid pump airless hose to monitor Fluid Pump Pressure 3 Start engine and run at maximum RPM Turn Prime Pressure Relief Valve to the...

Страница 21: ...portion of clutch Hold belt and let gearbox hang upside down Place belt over upper pulley on engine Fig 17 Item 3 Rotate gearbox upright and install bolts loosely Push down on gearbox with approximate...

Страница 22: ...th 13 16 wrench on coupling screw and 5 16 allen wrench in differential screw simultaneously with both wrenches screw coupling nut assembly into gearbox shaft by turning clockwise until a positive sto...

Страница 23: ...534 Block Tensioner 8 301 208 New Gearbox 9 305 045 Plate 10 305 046 Spacer Tube 4 FIG 14 PARTS LIST ITEM NO PART NO DESCRIPTION ITEM NO PART NO DESCRIPTION 1 112 041 Screw Differential 6 301 037 Bea...

Страница 24: ...2 9 136 091 Screw cap 5 16 24 4 10 100 383 Screw soc 3 8 24 4 FIGURE 17 PARTS LIST ITEM PART DESCRIPTION NO NO 301 230 Screw 301 160 Honda 5 5HP Engine 305 012 Adaptor 136 091 Screw 4 112 029 Key 100...

Страница 25: ...100 123 3 8 x 21 Hose 100 129 3 8 Plug 100 141 3 8 M x 1 4 M Elbow 100 161 3 8 Cap w Ring 100 224 1 4 Barb 100 226 1 4 M x 1 4 F Fitting 111 200 Filter Assembly 169 010 3 8 x 3 8 Nipple 169 013 3 8 M...

Страница 26: ...0 023 50 x 3 8 Hose 50 x 3 8 Hose 4 169 010 3 8 M x 3 8 M Nipple 3 8 M x 3 8 M Nipple 5 111 200 99 Manifold Filter Assembly Manifold Filter Assembly 6 100 129 3 8 Plug 3 8 Plug 7 100 161 3 8 Cap w Rin...

Страница 27: ...ug 3 8 3 8 NPT M x 3 8 NPS M Elbow 3 8 Cap with Ring Filter Assy Plug 1 4 NPT 111 202 301 356 106 007 111 204 111 203 111 201 169 013 100 034 100 129 169 013 100 161 111 200 100 028 1 2 3 4 5 6 7 8 9...

Страница 28: ...See pg 23 Fig 19 30 46 35 34 33 18 13 14 14a 14b 11 12 10 10 19 28 25 26 27 24 9 8 32 31 22 41 42 43 44 45 FIG 22 See pg 22 Fig 17 16 15 20 COMPLETE SPRAYER HI BOY 37 38 29 17 55 21 23 52 53 54 56 51...

Страница 29: ...92 Shield rear 2 301 189 Shield front 3 301 105 Hook 4 100 360 Screw 2 5 100 312 Screw 4 6 301 320 Cover gearbox 8 301 333 Connecting Rod Ass y 9 301 046 Rod End 10 189 048 Retaining Ring 2 11 189 046...

Страница 30: ...or 13 100 339 Screw 4 14 301 524 5 5 HP Engine Ass y 15 305 046 Spacer Tube 4 16 301 264 Clutch Ass y 17 301 529 Cover FIG 23 30 34 35 36 33 32 32 188 160 Ground Ass y FIG 23 PARTS LIST POWER UNIT Ite...

Страница 31: ...28 100 012 100 126 100 385 187 017 187 018 1 2 3 4 5 6 7 8 9 10 11 12 used on units equipped with either the 100 180 or 331 050 prime valves The 301 090 suction ass y also includes the 100 081A Elbow...

Страница 32: ...uick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flu...

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